/MBA Ethernet M-Bus Metering Interface Controller Important: Retain these instructions Contents 1 Unpacking...1 2 Storing...1 3 Installation...1 3.1 Installation - Mounting...1 3.2 Installation - Configuring...5 4 Disposal...16 1 Unpacking /MBA TG201147 2 Storing 0 C 32 F +70 C 158 F H O 2 0 %RH 70 %RH 3 Installation 3.1 Installation - Mounting 1 Dimensions It is recommended that the installation should comply with the local electrical safety installation practices (e.g. HSE Memorandum of Guidance on Electricity at Work Regulations 1989, USA National Electric Code). 100 mm (3.93 ) 25 mm (0.98 ) 40 mm (1.57 ) 108 mm (4.21 ) 127 mm (5 ) 77 mm (3.03 ) 88 mm (3.46 ) 19 mm 26 mm (0.75 ) (1.02 ) /MBA TG201147 Issue 2, 15/02/2012 1
/MBA 3.1 Installation - Mounting (continued) 2 Mounting Requirements a b 0 C 32 F +70 C 158 F 0 90 %RH c d H O 2 3 Mount in Position a either on a flat surface either or 4 off Ø4 mm 2 off Ø7 mm b or on a DIN rail 4 off screws supplied 2 /MBA TG201147 Issue 2, 15/02/2012
/MBA 3.1 Installation - Mounting (continued) 4 Connect Power Supply 24 Vdc ± 15% regulated (300 ma @ 24 Vdc) 24 Vdc Power Supply +24 Vdc 0 Vdc + - ensure correct polarity The 24 Vdc supply must be floating (not earthed/grounded) 2 part connector 2 screw terminals for 0.5 to 2.5 mm 2 cross section area (20 to 14 AWG) cable 5 Connect to Supervisor/Trend Network over Ethernet RJ45 100 m (109 yds) max. RJ45 either Ethernet hub or switch e.g: EDS205 5 port unmanaged switch available from Trend or direct connect standard Ethernet cable Cat 5e twisted pair RJ45 web browser only (not 963) standard Ethernet cable - see above XCITE/XA crossover adaptor order separately (XCITE/XA/5 pack of 5) /MBA TG201147 Issue 2, 15/02/2012 3
/MBA 3.1 Installation - Mounting (continued) 6 Connect to Meters using RS232/M-Bus Converter Pin 1 1 DSR 2 RTS 3 GND 4 TXD 5 RXD 6 DCD 7 CTS 8 DTR Signal Colour L Blu O Blk R Gn Y Bn Grey Note that image above shows the flat side of the RJ45 connector RJ45 RS232 cable supplied (EJ107231) Gn R Blk RS232/M-Bus Converter (e.g. TWP3) RXD RX M+ TXD TX M- GND GND Or (not used) M-Bus Meter 1 Meter n M+ M- M+ M- /MBA is master, meters are slaves. Trend TWP3/TWP20 converters have straight-through RS232 connections as shown. Some converters may require RX/TX crossover. Use standard 2-wire telephone cable to wire the bus. Note: Ensure meters are configured with Comms setting, as described in section 3.2 step 10.3. Each meter should be set up with a unique M-Bus primary address (slave address), as described in section 3.2 step 8.4. 7 Switch on Power 8 Check Power LEDs O I (green) check power Beep! (green) press reset button 4 /MBA TG201147 Issue 2, 15/02/2012
/MBA 3.1 Installation - Mounting (continued) 9 Check Ethernet LED (green) check Ethernet connection 10 Ensure DIP Switch Set Correctly 1 2 3 4 DIP ON check poles 1 and 2 are set to ON (RS232 default) 3.2 Installation - Configuring 1 Access Web Pages These instructions rely on the being set to defaults; if not the address and login may have to change, also if DHCP has been enabled the may have to be accessed by its hostname. IPTool (available from Trend Partnernet website) can be used if the IP address is unknown. 1 Connect supervisor/pc as in 3.1 step 5 above 2 Note PC must have fixed IP address 3 Open internet browser, enter s IP address/ (default = 192.168.1.228) 4 Enter the user name/password Admin password User name: Admin (default) Password: password (default) Select login Note that if the User name or Password have been forgotten a default password may be obtained from Trend Technical Support using the process described in the Engineering Manual TE201084 /MBA TG201147 Issue 2, 15/02/2012 5
/MBA 2 Configure IP Settings If required to be different from default 1 Select Local IP Settings 2 Change settings a. Host name: set up if DHCP enabled as in step e. (15 characters maximum). b. IP address: changed to fixed IP address on network where installed c. Subnet mask: change to suit network where is installed d. Default gateway: IP address of default router on same subnet as e. DHCP enabled: select this if auto IP addressing (DHCP) required. f. Select Set and reboot: save changes and restart Beep! 3 Set up browser Enter the new IP address in browser as in 3.2 step 1.3 above (or set hostname if DHCP enabled) and enter user name and password as in 3.2 step 1.4 above 3 Set up Time and Date Used to timestamp plots and alarms 1 Select Local IP Settings continued on next page 6 /MBA TG201147 Issue 2, 15/02/2012
/MBA 3 Set up Time and Date (continued) 3 Select Time and Date 4 Set up Time and Date a Set time b Set date c Select Save 4 Set up UDP Group If Trend system uses different group to 57612 (default) - used to build network 1 Select UDP Group 2 Set up UDP group a Set up UDP group b Select Set and reboot 3 After reboot the user has to re-access the as per 3.2 step1, then re-enter network configuration as 3.2 step 3.1 /MBA TG201147 Issue 2, 15/02/2012 7
/MBA 5 Set up Virtual Outstations Each meter is represented as a virtual outstation 1 Select Num.OSs / LAN number 2 Add outstation(s) a. Enter outstation device address. This must be unique on the internetwork. (range 1 to 119 excluding 2, 3, 10) b. Select + to add the outstation. 3 Set up Lan c. Repeat a/b above to create an outstation for each meter a. Enter Lan number of this Lan. This must be unique on the internetwork. (range 1 to 119 excluding 2, 3, 10) b. Select Set to save value 6 Set up GUIDs If sending IP alarms on a multi-site system 1 Select GUID 2 Set up GUIDs a. Set up Human GUID and Machine GUID to be the same as the other Trend alarm producing devices (e.g. IQ3s, s) on the site. If IQ3s also on site use GUIDs copied from SET. b. Select Save to save values 8 /MBA TG201147 Issue 2, 15/02/2012
/MBA 7 Set up Language for Web Pages if required to be changed from English 1 Log on as in 3.2 step 1 2 Select language flags 3 Select language Available languages are: English, German, Danish, Spanish, Finnish, French, Italian, Dutch, Polish, Russian, Swedish 4 Select Save to store selected language 8 Configure Meters. 1 Close down Network Configuration page 2 Select Meter configuration continued on next page /MBA TG201147 Issue 2, 15/02/2012 9
/MBA 8 Configure Meters (continued). 3 Add a meter 4 Set up meter a b c d* e* f* a Select slave number, (primary address of meter on M-BUS, 1 to 249) Note that the meter s primary address may have to be set up. (e.g for Trend HMM all meters have primary address of 1 with secondary address printed on label; use utility software to access meter using secondary address and to change primary address). b Select meter type (e.g. Trend HMM) c Select virtual outstation as created in 3.2 step 5.2 d Set Identifier to download e Set Labels to download f Set Units to download default* default* default* * settings d,e,f will automatically populate identifiers, labels, and sensors in virtual outstations 5. Repeat steps 3 and 4 for each meter, and then select Save to store settings 9 Set up Outstations 1 Select Network configuration continued on next page 10 /MBA TG201147 Issue 2, 15/02/2012
/MBA 9 Set up Outstations (continued) 2 Select Outstation 3 Select Address module 4 Set up address module If required to send alarms a For Trend Lan Alarms: Ensure Use IP Alarms (unchecked) 1. Set Alarm Address (range 1-119 excluding 2,3,10) 2. Set Remote Lan (range 1-119 excluding 2,3,10) b or For IP Alarms: Set Use IP Alarms (checked) 1. Set IP address (e.g; 192, 168, 125, 123) 2. Set Port number (e.g; 1003) c Select Save to store settings continued on next page /MBA TG201147 Issue 2, 15/02/2012 11
/MBA 9 Set up Outstations (continued) 5 Set up Sensors a Select Sensors b Set up Sensor Parameters If required to send alarms or plot sensors 1 2 3 4 5 6 1. Set High Alarm Limit as sensor value rises through this level it will trigger high alarm (if enabled) 2. Set Low Alarm Limit as sensor value falls below this level it will trigger low alarm if enabled) 3. Enable High Alarm 4. Enable Low Alarm 5. Enable sensor to be plotted (Note: maximum of 1024 plots per ) 6. Set up plot interval - interval between storing values in a plot record (Alternatively select Set all to set all sensors to be plotted at same interval as set in interval box) c. Repeat for each sensor as required and select Save to store settings 6 Repeat 3.2 steps 9.2 to 9.5 for each virtual outstation 12 /MBA TG201147 Issue 2, 15/02/2012
/MBA 10 Set up M-BUS Comms Settings For communication with meters over M-BUS (RS485) 1 Close down Network configuration page 2 Select Comms settings 3 Set up Comms settings Set up to match meters; all meters must have same settings Ensure these values are at default (see step 13): Port Number 1 Port Type RS232 Baud Rate 2400 Polling Interval 15 minutes (see step13) Post-init delay None (see step 13) Zero values on comms failure Comms failure threshold 4 Select Save to store values 11 Check M-Bus LED P1 (green) (yellow) (green) (red) Engineering Manual TE201084, Appendix 2, Trouble Shooting /MBA TG201147 Issue 2, 15/02/2012 13
/MBA 12 Configure Other Devices and Test System Ethernet TCP/IP Ethernet e.g. Outstation 1 (meter 1) sensor 1 value = xx kwh RS232 RS232/M-Bus converter Meter 1 Meter 2 M-Bus Note that each virtual outstation appears as an IQ3 to 963 13 Customise Settings as required Engineering Manual TE201084 Section Parameter / Function Description Calculations Users (6 off - per outstation) Trend Security (6 off) Admin (Change Password) Outstation Address mode Outstation Sensor Source Operands Operations Destinations PIN number PIN level LAN number OS address User name Password Identifier Label Units Set up calculations as described in manual for Cumulative kwh (3 calculations per meter). Set up additional calculations if required Authority >95 to access meter parameters Enable each PIN number in Users to access groups of networked devices Authority to access web pages Identifies Outstation - Defaults to meter type Label and units for each meter parameter Comms Settings Polling interval Default 15 minutes. Some meters can only be polled a maximum number of times per day (e.g. to preserve battery life). Post-init delay Default None. Some meters require an initialisation message before requesting the value (some don t). Virtual Outstations Zero values on Comms Fail Comms Fail Threshold Delete Duplicate Allows values from meter to be zeroed on comms fail, and number of failed messages before comms failure declared to be setup. Administering outstations 14 /MBA TG201147 Issue 2, 15/02/2012
/MBA 13 Customise Settings (continued) Section Parameter / Function Description Meter Configuration Delete Administering Meters Backup/Restore Restore Restore backup file from PC to (e.g.if unit fails) 14 Settings using Text Comms as required Module/Parameter Text Comms Code Description Plot (P1 to P99) BBUF notification N Each plot module can have a notification threshold threshold informing the supervisor by way of an event alarm that the data should be read. In addition Knob, Digital Input, Switch, Analogue node, and Binary node modules and their parameters can be set up using Text Communications (e.g using SET); these can be used in calculations. Digital input modules can be programmed to generate alarms. /MBA Data Sheet TA201146 Engineering Manual TE201084 /MBA TG201147 Issue 2, 15/02/2012 15
/MBA 15 Backup To save configuration to a file on the PC in case of unit failure 1 Return to Main menu 2 Select Back up and restore 3 Select Back up 4 A dialogue box will be launched on your PC The configuration file will be saved 4 Disposal WEEE Directive: At the end of their useful life the packaging and product should be disposed of by a suitable recycling centre. Do not dispose of with normal household waste. Do not burn. Please send any comments about this or any other Trend technical publication to techpubs@trendcontrols.com 2012 Honeywell Technologies Sàrl, ECC Division. All rights reserved. Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Ecublens, Z.A. La Pièce, 16, 1180 Rolle, Switzerland by its Authorized Representative. Trend Control Systems Limited reserves the right to revise this publication from time to time and make changes to the content hereof without obligation to notify any person of such revisions or changes. Trend Control Systems Limited Albery House, Springfield Road, Horsham, West Sussex, RH12 2PQ, UK. Tel:+44 (0)1403 211888 Fax:+44 (0)1403 241608 www.trendcontrols.com Trend Control System USA 6670 185 th Avenue NE, Redmond, Washington 98052, USA. Tel:(425) 869-3900 Fax:(425) 869-8445 www.trend-americas.com 16 /MBA TG201147 Issue 2, 15/02/2012