FACADE DESIGN & EXECUTION



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Slides are available for public use PROVIDED credit to authors/organisation (M. Berckmoes & P. Lomba / VK Architects & Engineers) is clearly indicated. FACADE DESIGN & EXECUTION I N F O S T E EL - P R O F E S SO R E N D A G - 2 F E B 2 0 1 6 M A AI K E B E R C K M O E S & P I E R RE L O M B A - V K F A C A D E EN G I N E ER I N G Campus Spoor Noord // Antwerpen Upsite // Brussels Politietoren // Charleroi Gerechtsgebouw // Antwerpen NAVO hoofdkwartier // Brussel De Krook // Gent Barco // Kortrijk AZ Sint-Maarten // Mechelen 1

FACADE ENGINEERING STRUCTURAL ASPECTS BUILDING PHYSICS EXECUTION SPECIFIC APPLICATIONS VK FACADE ENGINEERING 2

VK FACADE ENGINEERING SUSTAINABILITY BUILDING PHYSICS ENERGY PERFORMANCE STRUCTURAL INTEGRITY VISUAL COMFORT ACOUSTIC COMFORT THERMAL COMFORT VK FAÇADE ENGINEERING MOVEMENTS & TOLERANCES FAÇADE SYSTEM DESIGN WATER & AIR TIGHTNESS MATERIALS MAINTENANCE & ACCESS SECURITY BUILDABILITY COST OPTIMISATION FIRE SAFETY INTEGRATED BUILDING DESIGN VK FACADE ENGINEERING 3

FACADE ENGINEERING STRUCTURAL ASPECTS BUILDING PHYSICS EXECUTION SPECIFIC APPLICATIONS STRUCTURAL FAÇADE REQUIREMENTS Estimation of wind load on façade element: Standard EN1991-1-4 for European countries ASCE 7-10 Wind tunnel testing Example De Rotterdam H = 150m 4637 1,4 1860 ~1,8 De Rotterdam Rotterdam the Netherlands Architect OMA 4

APPLICATION OF STEEL IN FAÇADE ELEMENTS Applications of steel in façade elements Function Spandrel panel Front sheet Rain screen application Esthetic finishing facade element First rain barrier Spandrel panel Back sheet Fire barrier (1m) Vapour/Air/Acoustic barrier Requirements Alloy : AISI 304/316 Thickness: 1,0-3,0mm/layered composite Typical dimensions: 1800mm x1200mm Wind loading: External pressure with possible reduction Attention points Corrosion; Flatness Thermal movements Calculation: Non-linear effects, eigen frequency Glued reinforcements Alloy : DX51D+Z Thickness: 1,5-3,0mm Typical dimensions: 1800mm x1200mm Wind loading: external plate not airtight! full Cpe+Cpi to be applied to the plate Calculation: basic plate theory can t be applied d > t calculation shall be carried out by FEM software must take non-linear geometry into account Connections: bolts in bending STRUCTURAL FAÇADE REQUIREMENTS Plate 1500x2500 t = 3mm steel 3000 Pa 5

STRUCTURAL FAÇADE REQUIREMENTS Plate 1500x2500 t = 3mm steel 3000 Pa D center.linear = 254mm D center.nonlinear = 35mm STRUCTURAL FAÇADE REQUIREMENTS Plate 1500x2500 t = 3mm steel 3000 Pa vonmises.linear = 349 MPa vonmises.nonlinear = 207 MPa 6

FACADE ENGINEERING STRUCTURAL ASPECTS BUILDING PHYSICS EXECUTION SPECIFIC APPLICATIONS ENERGY REGULATIONS Requirements for U value of opaque wall: Up < 0.24W/m²K: - Rockwool: = 0.035W/mK t 140mm - PIR/PUR: = 0.025W/mK t 100mm 7

ENERGY REGULATIONS U value of opaque wall 0.24WMm²K 1D value of opaque wall (centre value) + Thermal bridging connections Heat loss through Linear & Point connections - & -values Simplified method: according to EPB transmissiereferentiedocument Detailed Simulations: according to EN ISO 10211 HEAT LOSS - EXAMPLE Uwall = U1D + χ (3D analyse, TRISCO (Physibel) conform EN ISO 10211) Koelvineffect U wall no thermal bridge = 0.20W/m²K U wall with thermal bridge = 0.26W/m²K (χ = 0.064W/K) 8

HEAT LOSS - EXAMPLE Uwall = U1D + χ (3D analyse, TRISCO (Physibel) conform EN ISO 10211) U wall no thermal bridge = 0.20W/m²K U wall with thermal bridge = 0.23W/m²K (χ = 0.031W/K) CONDENSATION RISK + TEMP DISTRIBUTION Condensation risk: (Surface & interstitial condensation) - Possible risks: Corrosion, Mould growth, Dust marking, Degradation of materials (insulation) - Solutions: Correct positioning of vapour barrier, Modifying connections, Adding weep holes Dynamic behaviour under Te + Solar Radiation: - Movements due to temperatures: Thermal expansion - Material requirements ifo facade system: panels: bond of components; displacement of closers; damage seals/gaskets 9

FACADE ENGINEERING STRUCTURAL ASPECTS BUILDING PHYSICS EXECUTION SPECIFIC APPLICATIONS ARCHITECTURAL REQUIREMENTS 1. Freedom in design (dimensions, coatings, colors, ) 2. Perfect flatness (high rise / differences in reflection directly visible) 3. Avoid corrosion (edge cuts, contact corrosion, delamination coating, staining, degradation ) 10

FACADE ENGINEERING STRUCTURAL ASPECTS BUILDING PHYSICS EXECUTION SPECIFIC APPLICATIONS SPECIFIC APPLICATIONS - Improving acoustic performance of facades - Integrated in double skin facades (primary structure or other steel elements) - Solar shading elements - Heated facade - Research on integration of Solar absorber in double skin facade / renewable systems - 11

VALUE BY DESIGN M A A I K E B E R C K M O E S & P I E R R E L O M B A V K Fa c a d e E n g i n e e r i n g 12