MSS Monobloc holders for parting and grooving Easy, profitable and convincing
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Monobloc tool holder, system GX, for inserts with two cutting edges, size GX24. Inexpensive solution for radial grooving, parting up to Ø 1.653 inch and turning operations. Grooving Parting Profile grooving Grooving and turning h 1 /h = 0.625 1.250 inch s = 0.118 0.236 inch System characteristics Benefits Monobloc version Active insert clamping Doubleblade insert Ground and directly pressed insert Application safety, easy handling, only one spare part Wellsuited for copy turning High profitability Optimum solution for all situations 3
.051.079.116.165.232.079.108.109.148.148.197.197.256.315 Tool description: E25R002116DGX242E Insert description: GX242E3.00N0.30F2 Width class 1) The parting and grooving widths of the MSS system are divided into width classes. Every width class represents a certain range of parting and grooving widths. The appropriate tool can be assigned to the selected grooving width by means of the width class. 1) Ideally the module and the insert have the same width class. This combination results in the best possible application safety. 4
Monobloc tool holder designations Insert designations Insert system E = external / I = internal Assembly size Version Approach angle Max. cutting depth Shank cross section Shank length Insert system Insert size Width class E 25 R 00 21 16 D GX 24 2 E Insert size Width class Insert shape / application Cutting width / pitch Version / thread standard Corner radius / angle Chip groove code GX 24 2 E 3.00 N 0.30 Code GX 24 3 R 2.50 N Code 5
Application Righthand GX monobloc holder Picture shows righthand version [inch] h=h 1 b s T max Type, description f h 2 l 1 l 2 l 3 a.625.625.109.148 E16R002110CGX242E.750.750.109.148 E20R002112CGX242E.148.197 E20R002112CGX243E.109.148 E25R002116DGX242E 1.000 1.000.148.197.197.256.83 E25R002116DGX243E E25R002116DGX244E.109.148 E32R002185DGX242E 1.250 1.000.148.197 E32R002185DGX243E.197.256 E32R002185DGX244E.586.822.711.947.692.961.942 1.197.917.961.942 1.447.917 5.00 1.38 5.00 1.38 6.00 1.38 6.00 1.38 1.26.162 Grooving inserts GX242... GX242... GX243... GX242... GX243... GX244... GX242... GX243... GX244... Page 8 + 9 Ordering example: 1 piece E32R002185DGX243E Spare parts and accessories E16R002110CGX242E E20R002112CGX242E E20R002112CGX243E E25R002116DGX242E Clamping screw Tkey E25R002116DGX243E 7897218 (M4,0 x 18 T20) 7897207 (T20) E25R002116DGX244E E32R002185DGX242E E32R002185DGX243E E32R002185DGX244E Tools / modules 6 see page
Application Lefthand GX monobloc holder Picture shows lefthand version [inch] h=h 1 b s T max Type, description f h 2 l 1 l 2 l 3 a Grooving inserts Page.625.625.109.148 E16L002110CGX242E.586.822 5.00 1.38 1.26.162 GX242....750.750.109.148.148.197 E20L002112CGX242E E20L002112CGX243E.711.692.947 5.00 1.38 GX242... GX243....109.148 E25L002116DGX242E.961 GX242... 1.000 1.000.148.197.83 E25L002116DGX243E.942 1.197 6.00 1.38 GX243... 8 + 9.197.256 E25L002116DGX244E.917 GX244....109.148 E32L002185DGX242E.961 GX242... 1.250 1.000.148.197 E32L002185DGX243E.942 1.447 6.00 1.38 GX243....197.256 E32L002185DGX244E.917 GX244... Ordering example: 1 piece E25L002116DGX244E Spare parts and accessories E16L002110CGX242E E20L002112CGX242E E20L002112CGX243E E25L002116DGX242E Clamping screw Tkey E25L002116DGX243E 7897218 (M4,0 x 18 T20) 7897207 (T20) E25L002116DGX244E E32L002185DGX242E E32L002185DGX243E E32L002185DGX244E Tools / modules see page 7
Application standard = repeatability see below Hardness Toughness s.118.138.157.177.197.236 GX24.E... F2 / 27P N Type, description GX242E3.00N0.30 GX242E3.00N0.30F2 GX242E3.00N0.3027P GX242E3.50N0.30F2 GX243E4.00N0.40 GX243E4.00N0.40F2 GX243E4.00N0.4027P GX243E4.50N0.40F2 GX243E5.00N0.40 GX243E5.00N0.40F2 GX243E5.00N0.4027P GX244E6.00N0.50 GX244E6.00N0.50F2 GX244E6.00N0.5027P Tolerances [mm] x s ±.0071 ±.0008 ±.0020 ±.0008 r ±.0020 ±.0020 [inch] l r a max.94.012.012.012.012.016.016.016.016.016.016.016.020.020.020.098.098.098.098.118.118.118.118.118.138.138.138.157.157 Steel Stainless Cast iron Non ferrous metals AMZ H216T TSM20 SR127 GM127 SR735 GM40 GM740 You can find application recommendations on pages 10 15! 8 Tools / modules see page GX24 GX24 GX24 GX24 axial D16 D1720 D42 D29 See page D29, catalogue no. 219 MSS The modular parting, grooving and threading system
Inserts GX24 system radius inserts Application M3 27P = repeatability see below Hardness Toughness s.118.157.197.236.236 27P M3 Type, description GX242R1.50NM3 GX243R2.00NM3 N GX243R2.50NM3 GX244R3.00NM3 GX244R3.00N27P Tolerances [mm] x s r ±.0008 ±.0008 ±.0020 ±.0071 ±.0020 ±.0020 [mm] l r a max.059.059.94.079.098.098.118.118.138 1.00.118.157 AMZ H216T TSM20 SR127 GM127 SR735 GM40 GM740 = International TIZIT range, for present availability see price list Ordering example: 30 pieces GX244R3.00N27P TSM20 You can find application recommendations on pages 10 15! Tools / modules see page GX24 GX24 GX24 GX24 axial D16 D1720 D42 D29 See page D29, catalogue no. 219 MSS The modular parting, grooving and threading system 9
work piece material type of treatment / alloy Hardness HB annealed 0,15% C 125 non alloyed steel annealed 0,15% 0,45% C 150 250 tempered 0,45% C 300 A low alloy steel annealed tempered tempered 180 250 300 350 high alloy steel annealed tempered 200 350 corrosion resistant annealed ferritic 200 steel tempered martensitic 325 annealed ferritic/martensitic 200 R stainless steel quenched quenched austenitic duplex 180 230 260 hardened ferritic/austenitic 330 grey cast iron perlitic / ferritic perlitic / martensitic 180 260 F N S SG iron / spheroidal cast iron tempered iron malleable aluminum alloys cast aluminum alloys copper and copper alloys (bronze, brass) non metal materials heat resistant alloys titanium alloys not hardenable hardenable not hardenable hardenable not hardenable annealed hardened annealed hardened cast ferritic perlitic ferritic perlitic < 12% Si < 12% Si > 12% Si machining alloy stock (1% Pb) brass, red bronze bronze leadfree copper and electrolytic copper thermosetting plastics fibrereinforced plastics hard rubber Febase Febase Ni or Cobase Ni or Cobase Ni or Cobase pure titanium alpha + beta alloys 160 250 130 230 60 100 80 90 130 90 100 100 200 280 250 350 320 R m 400* R m 1050* H hardened steel hard castings hardened cast iron hardened and tempered cast hardened and tempered 55 HRC 60 HRC 400 55 HRC 10 * Rm = maximum strength, measured in MPa
SR127 SR735 GM40 GM740 H216T TSM20 VDI 3323 group v c [sfpm] v c [sfpm] v c [sfpm] v c [sfpm] v c [sfpm] v c [sfpm] 1 492 918 426 722 426 722 361 492 2 426 787 361 459 361 459 262 394 3 328 656 230 492 230 492 230 361 6 459 722 394 623 394 623 230 328 7 / 8 426 590 361 492 361 492 230 295 9 328 525 230 426 230 426 197 295 10 394 558 295 459 295 459 197 262 11 328 492 230 426 230 426 197 262 12 492 820 394 656 394 656 295 426 13 197 328 197 262 197 262 197 262 14 459 722 394 656 328 590 14 394 656 328 558 262 495 14 262 427 230 361 230 361 14 197 328 197 295 197 295 15 394 656 361 590 328 590 16 328 525 295 492 295 492 17 426 656 361 590 328 558 18 328 525 262 459 230 426 19 394 754 328 656 295 590 20 295 590 230 525 230 492 21 328 3040 328 3040 22 262 3040 262 3040 23 262 1640 262 3040 24 25 26 262 984 262 984 27 656 1968 492 1968 28 492 1520 328 984 29 328 984 262 984 29 262 1640 262 1640 29 197 492 164 492 30 328 820 328 820 31 82 148 98 131 32 65 131 65 131 82 115 33 49 82 65 98 49 82 34 33 65 33 65 35 33 65 33 65 36 295 459 328 459 37 98 197 131 197 38 33 65 39 40 33 65 40 33 65 11
GX24... standard for all steel materials suitable for all applications wide application range parting T max =. 83 inch grooving and turning axial grooving internal grooving T max =.75 inch application: type, ordering description f [ipr] f [ipr] feed ipr 0.004.008.012.016.020 0.008.016.024.031.039 parting tubes bars difficult conditions grooving grooving and turning Steel Stainless Cast iron Non ferrous metals Heat resistant 12 Hard materials
GX 24...F2 application: For steels in general, particularly suitable for stainless materials Insert with ground periphery Tolerance parting and grooving width ±.0008 inch Suitable also for parting off tubes and thinwalled materials Special profiles possible type, ordering description f [ipr] f [ipr] feed ipr 0.004.008.012.016.020 0.008.016.024.031.039 parting tubes bars difficult conditions grooving grooving and turning Steel Stainless Cast iron Non ferrous metals Heat resistant Hard materials 13
GX24...27P application: Particularly suitable for aluminum and non ferrous metals Insert with highly positive cutting geometry Ground periphery Tolerance cutting width ± 0,02 mm Extrasmooth rake face through microfinish type, ordering description f [ipr] f [ipr] feed ipr 0.004.008.012.016.020 0.008.016.024.031.039 parting tubes bars difficult conditions grooving grooving and turning Steel Stainless Cast iron Non ferrous metals Heat resistant 14 Hard materials
GX24...M3 Inserts for full radius grooves and for copy turning For all steel materials For internal and external machining application: type, ordering description f [ipr] f [ipr] feed ipr 0.004.008.012.016.020 0.008.016.024.031.039 parting tubes bars difficult conditions grooving grooving and turning Steel Stainless Cast iron Non ferrous metals Heat resistant Hard materials 15
CERATIZIT Austria Aktiengesellschaft A6600 Reutte/Tirol Tel.: +43 (5672) 6000 Fax: +43 (5672) 600502 Cutting Tools +43 (5672) 600503 Wear Parts EMail: tool.at@plansee.at Cutting Tools EMail: wear.at@plansee.at Wear Parts http://www.plansee.com CERATIZIT S.A Route de Holzem L8232 Mamer LUXEMBOURG Tél.: +352/31 20 851 Fax: +352/31 19 11 CERATIZIT USA, INC. 777 Old Clemson Road COLUMBIA SOUTH CAROLINA 29229 USA Tel.: +1 (803) 736 1900 Fax: +1 (803) 736 1902 Order line : +1 (800) 334 1165 Technical and/or product improvements subject to change. 223/ 0 223 USA 02.03