EPJ Web of Conferences 68, 00031 (2014) DOI: 10.1051/ epjconf/ 20146800031 C Owned by the authors, published by EDP Sciences, 2014 The Value and Split Tensile on Concrete Mixture With Expanded Polystyrene Coated by Surfactant Span 80 as a Partial Substitution of Fine Aggregate Irpan Hidayat 1, Alice Siauwantara 1 1 Bina Nusantara University, KH Syahdan 9, West Jakarta 11480, Indonesia Abstract. The value of the density normal concrete which ranges between 2200-2400 kg/m 3. Therefore the use of Expanded Polystyrene () as a subitute to fine aggregate can reduce the density of concrete. The purpose this research is to reduce the density of normal concrete but increase compressive strength of concrete, with use as coating for the. Variables of substitution percentage of and coated by are 5%,10%,15%,20%,25%. Method of concrete mix design based on SNI 03-2834-2000 Tata Cara Pembuatan Rencana Campuran Beton Normal (Provisions for Proportioning Normal Concrete Mixture). The result of testing, every increase percentage of substitution will decrease the compressive strength around 1,74 MPa and decrease density 34,03 kg/m 3. Using Surfactant as coating of, compressive strength increase from the s compressive strength. of increasing compressive strength 0,19 MPa and increase the density 20,03 kg/m 3,average decrease of the tensile split strength coated surfaktan is 0,84 MPa. 1. Introduction Along with technological develops in the field of construction, using concrete materials are commonly used as a material that supports the building structure. Theoretically, the concrete material is able to resist high compressive strength, but not good enough to resist tensile strength. The value of the density normal concrete which ranges between 2200-2400 kg/m 3, this will affect the total weight of the building structure. The decreasing density of the concrete will reduce the weight of the building. To reduce the density of normal concrete, concrete toward research that has less weight is being carried out at several universities or in the concrete mix design company. One way to reduce the density of normal concrete by reducing the fine aggregate, material to be added Expanded Polystyrene () in the concrete mix. So in this way is expected that the resulting concrete material has a light density. Park and Chisholm use polystyrene as fine aggregate and has a less specific gravity ranges from 520 to 1040 kg/m3 has a very low compressive strength, which is in the range 0.7 MPa to 6.7 MPa The reduced density of the concrete mixture will cause a decrease in the compressive strength of concrete. In this study will be seen how much the decrease of weight in the normal concrete mix if the substitution is done on fine aggregate. To increase the compressive strength in concrete mix using material substitution, we will perform an coating material with chemical additives are s span 80. So expect the presence of coating with span 80 can increase the value of the concrete compressive strength. 2. Research Significance The purpose of this study was to analyze the influence of a mixture of normal concrete by reducing the fine aggregate material for later substituted with, and coated by span 80. In the concrete mixtures, will be reviewed against the weight of concrete, concrete compressive strength and split tensile strength. The expected benefits are the results of this research can be developed to generate concrete composition of lighter material with the compressive strength of concrete is higher than the concrete mix that is not coated with. The following are the limitations issue in this research is the ce used was Portland ce type 1, the design methods used to using SNI 03-2834-2000 with plan compressive strength of 25 MPa, the concrete samples will be formed with a cylindrical mold with 30 cm high and 15 cm in diameter, the size of used 1-2 mm diameter, material substitution composition was 5%, 10%, 15%, 20%, 25%, the used is span 80. 3. Program and Measures ing to be performed in this study is testing the compressive strength and split tensile strength. Based on the results, the study will be analyzed value of density, compressive strength and split tensile strength for normal concrete mixes, concrete mixes with, and concrete mixture that span 80 as coating of. The following concrete testing to be performed : This is an Open Access article distributed under the terms of the Creative Commons Attribution License 2.0, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited. Article available at http://www.epj-conferences.org or http://dx.doi.org/10.1051/epjconf/20146800031
EPJ Web of Conferences 3.1 strength is the ability of concrete to resist compressive strength with a certain weight on the concrete surface area. The tools are used for testing the compressive strength test is a compression test. strength formula are used by SNI 03-1974- 2000: strength concrete : P (1) A Description: P = maximum load A = cross-sectional area of the test sample (cm 2 ) The steps compressive strength testing that prepare specimens already in curing many as 3 samples, consider and record the weight of the sample, place the sample in the testing test, providing a constant load on the concrete until the concrete failure and noted the ability to resist maximum concrete compressive strength, tests performed at 28 days. 3.2 Split Tensile Tensile strength of concrete is the ability to resist the concrete tensile strength. Tensile test equip that is used is the Universal ing Machine. Provisions of tensile strength testing of concrete by SNI 03-2491-2002. Tensile strength of concrete formula: fct : (2) Description: f ct = split tensile strength P = maximum test load (N) L = length of the sample D = diameter of the sample The steps tensile strength testing of concrete that prepare 3 pieces of concrete sample at concrete age of 28 days and perform tensile testing of concrete by using Universal ing Machine tools. 4. and Analysis Concrete mixture proportion is designed under the provisions of SNI 03-2834-2002, Tata Cara Pembuatan Rencana Campuran Beton Normal (Provisions for Proportioning Normal Concrete Mixture). The material proportions required per m3 for each percentage are shown in the Table 1. Table 1 Proportion Mixed Concrete Coarse Aggregate Fine Aggregate Proportion Mixed Concrete Ce Water (L) Subtitution Fine Aggregate (gr) Normal 1m 3 1164,92 505,29 355,77 159,01-505,29 5% 1m 3 1140,65 589,06 355,77 99,53 358,02 559,61 10% 1m 3 1141,55 549,55 355,77 138,13 668,01 494,59 15% 1m 3 1140,65 589,06 355,77 99,53 1074,05 500,70 20% 1m 3 1140,65 537,27 355,77 151,31 1306,17 429,82 25% 1m 3 1140,65 589,06 355,77 99,53 1790,09 441,79 5% 1m 3 1151,99 504,10 355,77 173,14 593,39 478,90 10% 1m 3 1151,99 515,32 355,77 161,92 1213,18 412,25 15% 1m 3 1121,36 515,73 355,77 192,15 1821,21 438,37 20% 1m 3 1121,36 515,73 355,77 192,15 2428,28 412,58 25% 1m 3 1117,96 529,79 355,77 181,48 3118,15 397,35 Sand (Kg) From the results of laboratory tests performed on the data obtained by the compressive strength and split tensile strength of concrete at 28 days. s carried out for 3 samples for each variable. Here are the results of testing the compressive strength and tensile strength of normal concrete, with concrete mixture, and mix concrete with coated by span 80. 4.1 Tables 2 and 3 are the results of testing the compressive strength of concrete mix for and were coated by. 00031-p.2
ICASCE 2013 Table 2 Concrete at 28 days No Sample (m 3 ) = Area Sampel (mm 2 ) = 1 0% 0,0053 17662,5 2 5% 0,0053 17662,5 3 10% 0,0053 17662,5 4 15% 0,0053 17662,5 5 20% 0,0053 17662,5 6 25% 0,0053 17662,5 at 28 days (P) f c= (Px1000)/A 11,43 420 23,78 11,675 450 25,48 11,625 430 24,35 11,438 350 19,82 11,129 350 19,82 11,024 340 19,25 11,05 330 18,68 11,02 330 18,68 11,139 300 16,99 10,796 310 17,55 11,107 290 16,42 11,103 300 16,99 10,879 280 15,85 10,867 290 16,42 10,89 290 16,42 10,565 320 18,12 10,58 290 16,42 10,88 230 13,02 f cr br br/v 24,53 11,58 2184,79 19,63 11,2 2113,14 18,12 11,07 2089,11 16,99 11 2076,34 16,23 10,88 2053,06 15,85 10,68 2014,63 Table 3 Concrete Coated by Surfactant at 28 Days No Sample (m 3 ) = Area Sampel (mm 2 ) = 1 S 5% 0,0053 17662,5 2 S 10% 0,0053 17662,5 3 S 15% 0,0053 17662,5 4 S 20% 0,0053 17662,5 5 S 25% 0,0053 17662,5 at 28 days (P) f c= (Px1000)/A 11,112 350 19,82 11,43 350 19,82 11,458 350 19,82 11,08 320 18,12 11,311 320 18,12 11,245 330 18,68 11,197 310 17,55 11,291 300 16,99 10,874 300 16,99 10,988 300 16,99 10,918 290 16,42 10,974 280 15,85 10,822 260 14,72 10,900 310 17,55 10,777 290 16,42 fcr br br/v 19,48 11,34 2140,65 18 11,18 2109,32 17,1 11,05 2085,54 16,42 10,97 2070,94 15,63 10,87 2051,84 00031-p.3
EPJ Web of Conferences 2200 2180 coated by 2160 2140 2120 2100 2080 2060 2040 2020 2000 0% 5% 10% 15% 20% 25% Precentage of substitution (%) Figure 1 Percentage of VS According to the testing, Figure 1 can be shown that with the increasing percentage of substitution will be reduced the density of the concrete. The density value will increase with the addition of a span 80 as coating of in the concrete mix. Increasing the density of the concrete mixture were coated also affect the compressive strength (figure 2). The compressive strength of concrete increases due to the influence of span 80 as coating of, so the granules become harder. Compresive strength 25 23 21 19 17 coated by 15 0% 5% 10% 15% 20% 25% Precentage of substitution (%) Figure 2 Percentage vs Based on Figures 3 and 4, the increasing density of the concrete will increase the value of the compressive strength of concrete. This behavior occurs for concrete mixes with and the coated by span 80. Figure 3 vs. Concrete strength 25 24 23 22 21 20 19 18 17 16 15 2000 2050 2100 2150 2200 25 24 23 22 21 20 19 18 17 Figure 4 vs coated by Concrete In Table 4, the difference or addition of compressive strength of concrete mix concrete and coated by having an average increase of concrete compressive strength of 0,19 MPa. From this testing it can be shown that the concrete mixture that coated by can increase the compressive strength of concrete, but the value is not significant. Table 4 Comparison of Concrete and Coated by Surfactant % Subtitution coated by Surfactant 16 2000 2050 2100 2150 2200 Deviation 0% 24,53 24,53 0,00 5% 19,63 19,82 0,19 10% 18,12 18,31 0,19 15% 16,99 17,17 0,19 20% 16,23 16,42 0,19 25% 15,85 16,23 0,38 0,19 00031-p.4
ICASCE 2013 Table 5 Comparison of Mixed Concrete Concrete and Coated by Surfactant % Subtit ution Deviation 0% 2184,79 2184,79 0,00 5% 2113,14 2138,869 25,73 10% 2089,11 2115,971 26,86 15% 2076,34 2098,734 22,40 20% 2053,06 2068,412 15,35 25% 2014,63 2044,444 29,82 20,03 Table 6 explain that every 5% decrease in for fine aggregate substitute in concrete mixtures obtained an average reduction of compressive strength of 1,74 MPa and an average density of 34,03 kg/m 3. Decreasing in the compressive strength of normal concrete mix concrete to the proportion of 5% amounted to 4,91 MPa, the values differences by a margin decline another substitution proportion (10%, 15%, 20%, 25%). Table 6 Difference of Decline and Decrease Deviation each 5% f c (Kg/m 3 ) (Kg/m 3 ) 0% 24,53 2184,79 - - 5% 19,63 2113,14 4,91 71,65 10% 18,12 2089,11 1,51 24,03 15% 16,99 2076,34 1,13 12,77 20% 16,23 2053,06 0,75 23,28 25% 15,85 2014,63 0,38 38,44 1,74 34,03 Whereas decrease of the percentage substitution 5 % were coated by in concrete mix, the average decrease in compressive strength of concrete of 1,66 MPa and a decrease in the average density of 28,07 kg/m 3. In Table 7, it can be shown that any decrease in the density of the concrete it will also decrease the compressive strength of concrete. Table 7 Difference of Decline and Coated by Surfactant f c (Kg/m 3 ) Decrease Deviation each 5% f c (Kg/m 3 ) 0% 24,53 2184,79 5% 19,82 2138,87 4,72 45,92 10% 18,31 2115,97 1,51 22,90 15% 17,17 2098,73 1,13 17,24 20% 16,42 2068,41 0,75 30,32 25% 16,23 2044,44 0,19 23,97 1,66 28,07 4.2 Split Tensile In addition to compressive strength test, the testing was also made of concrete split tensile strength test at the age of 28 days. The data will be obtained from tensile strength test of concrete mixtures with and were coated by as material substitution as fine aggregate. The results of the split tensile strength testing for concrete at 28 days can be shown in Table 8. While in table 9, a split tensile strength and its density to mix concrete with were coated by. Table 8 Split Tensile Concrete at 28 days Height Diameter (m 3 ) at 28 Days Split Tensile L D = P (2P)/(LD) Fcr br br/v Normal 150 300 0,0053 5% 150 300 0,0053 10% 150 300 0,0053 11,022 170 7,56 11,103 180 8,00 11,253 180 8,00 11,038 180 8,00 10,988 150 6,67 11,024 150 6,67 11,050 110 4,89 11,139 160 7,11 7,85 11,13 2099,74 7,11 11,02 2079,11 6,22 10,96 2068,98 00031-p.5
EPJ Web of Conferences 15% 150 300 0,0053 20% 150 300 0,0053 25% 150 300 0,0053 10,700 150 6,67 10,796 160 7,11 10,841 100 4,44 11,103 140 6,22 10,879 100 4,44 10,767 140 6,22 10,890 130 5,78 10,353 130 5,78 10,965 120 5,33 10,880 130 5,78 5,93 10,91 2059,61 5,48 10,85 2046,77 5,63 10,73 2025,51 Height L Table 9 Split Tensile Concrete Coated by Surfactant 28 days Diameter S 5% 150 300 0,0053 S 10% 150 300 0,0053 S 15% 150 300 0,0053 S 20% 150 300 0,0053 S 25% 150 300 0,0053 D (m 3 ) = at 28 days MPa Split Tensile P (2P)/(LD) Fcr br br/v 11,021 140 6,22 11,012 140 6,22 5,93 11,08 2090,18 11,193 120 5,33 10,943 120 5,33 11,128 120 5,33 5,19 11,02 2080,11 10,995 110 4,89 10,997 100 4,44 11,091 110 4,89 4,89 10,99 2074,1 10,882 120 5,33 10,988 110 4,89 10,918 110 4,89 4,74 10,91 2059,01 10,825 100 4,44 10,882 110 4,89 10,779 100 4,44 4,59 10,85 2047,97 10,894 100 4,44 Split Tensile 9 coated by 8 8 7 7 6 6 5 5 4 0% 5% 10% 15% 20% 25% Precentage of substitution Figure 6 Percentage to Split Tensile On Figure 6, can be shown a decline in the percentage of each additional substitution and were coated by as substitution the fine aggregate material. The addition of the as coating of reduces the value of the tensile strength of the concrete of. 5. Conclusion Based on the results obtained the following conclusions: The substitution of the fine aggregate in concrete mix then reduce the compressive strength, tensile strength and density of the normal concrete mix. The addition of ` span 80 as coating of then increase compressive strength and density of the concrete mix, although not approaching the compressive strength and density of the normal concrete mix. The decrease of the average compressive strength when substitution 5 % of the fine aggregate with value 1,74 MPa, and the decrease of average density in the concrete mix is 34,03 kg/m 3. 00031-p.6
ICASCE 2013 The decrease of the average compressive strength when subtitution 5 % coated by of fine aggregate with value 1,66 MPa, and a decrease in the average density of its concrete at 28,07 kg/m 3. The increase of the average compressive strength of the concrete mixes with and coated by is 0,19 MPa, and the increase in average density between and coated by in concrete mix is 20,03 kg/m 3. The maximum value of density and the compressive strength of concrete mix with coated by is substituted 5 % of the fine aggregate. Where the value compressive strength and density of coated by is 19,38 MPa and 2140,565 kg/m 3. The addition of coated by can reduces the split tensile strength values of 0.84 MPa for the split tensile strength of concrete mix with. The maximum value of split tensile strength of concrete mixtures when substitution 5% without, with a split tensile strength value of 7,11 MPa. This value is still less than the split tensile strength of normal concrete mix (7,85 MPa). References 1. Badan Standardisasi Indonesia.SNI 03-2834-2000 : Tata Cara Pembuatan Rencana Campuran Beton Normal (Provisions for Proportioning Normal Concrete Mixture). Bandung : Badan Standardisasi Indonesia.( 2000). 2. Badan Standarisasi Indonesia. (2002). SNI 03-6815-2002 : Tata Cara Mengevaluasi Hasil Uji Kekuatan Beton (Provisions for Procedures for Evaluating Concrete ). Bandung : Badan Standardisasi Indonesia. 3. Badan Standardisasi Indonesia. (2004). SNI 15-2049-2004 : Semen Portland. Bandung : Badan Standardisasi Indonesia. 4. Park, S.G., and Chisholm, D.H. (1999). Polystyrene Aggregate Concrete. Study Report No. 85. Building Research Levy. 5. Giri, I. B. D., Sudarsana, I. K., dan Tutarani, N. M. Kuat Tekan Dan Modulus Elastisitas Beton Dengan Penambahan Styrofoam (Styrocon). Jurnal Ilmiah Teknik Sipil, 12(1), pp75-pp85. (2008). 6. Yusuf, R. (2011). Pengaruh Penggantian Pasir Dengan Expanded Polystyrene Terhadap Kuat Tekan Dan Berat Jenis Beton. Jakarta : Universitas Bina Nusantara. 7. Setyo, Dimas dan Puripangestuti, Risa (2007). Pengaruh Precoating Surfaktan Pada Expanded Polystyrene Sebagai Agregat Terhadap Struktur dan Properti Komposit Beton.Surabaya : ITS 00031-p.7