Fixed Displacement Pump A2FO

Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly echnologies Pneumatics ervice Automation Mobile Hydraulics Fixed Displacement Pump A2FO RE 91 401/09.00 replaces: 01.97 for open circuits izes 5...1000 eries 6 Nominal pressure up to 400 bar Peak pressure up to 450 bar Inhalt Features 1 Ordering Code / tandard Program 2 echnical Data 3...6 Ordering Code - ize 5 7 Unit Dimensions, ize 5 7 Unit Dimensions, izes 10, 12, 16 8 Unit Dimensions, izes 23, 28, 32 9 Unit Dimensions, ize 45 10 Unit Dimensions, izes 56, 63 11 Unit Dimensions, izes 80, 90 12 Unit Dimensions, izes 107, 125 13 Unit Dimensions, izes 160, 180 14 Unit Dimensions, ize 200 15 Unit Dimensions, ize 250 15 Unit Dimensions, ize 355 16 Unit Dimensions, ize 500 16 Unit Dimensions, ize 710 17 Unit Dimensions, ize 1000 17 Preferred ypes 18 Installation and Commissioning Guidelines 19 Features Fixed displacement pump A2FO of axial piston, bent axis design is made suitable for hydrostatic drives in open circuits. uitable for use in mobile or industrial applications. Output flow is proportional to drive speed and displacement. he drive shaft bearings are designed to give the service life expected in these areas of operation. Careful selection of the displacements offered, permit sizes to be matched to practically every application. Favourable power / weight ratio Compact and economical design Optimum efficiency One piece pistons with piston rings

2/20 Bosch Rexroth AG Mobile Hydraulics A2FO RE 91 401/09.00 Ordering Code / tandard Program (Ordering code size 5 see page 7) Hydraulic fluid Mineral oil (no code) HFB-, HFC-, HFD- sizes 10...200 (no code) fluids sizes 250...1000 1 ) E- A2F O / 6 Axial piston unit Bent axis design, fixed displacement A2F Drive shaft bearings 10...200 250..500 710..1000 Mechanical bearings (no code) Long-Life bearings L Mode of operation Pump, open circuit O ize Displacement V g (cm 3 ) 5 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 200 250 355 500 710 1000 izes 5...200: production Elchingen plant; sizes 250...1000: production Horb plant eries 6 Index sizes 10...180 1 size 200 3 sizes 250...1000 0 Direction of rotation Viewed on shaft end clockwise R anti-clockwise L eals 10...200 250...1000 NBR (nitril-caoutchouc) P NBR (nitril-caoutchouc), shaft seal in FKM (fluor-caoutchouc) N FKM (fluor-caoutchouc) V haft end 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 200 250 355 500 710 1000 plined shaft A DIN 5480 Z Parallel shaft with B key, DIN 6885 P Mounting flange 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 200 250 355 500 710 1000 IO 4-hole B IO 8-hole H ervice line connections 2 ) A(B) AE, at side 05 AE, at rear A(B) threads at side 06 threads, at rear A(B) AE, at rear 11 AE, at rear = preferred program (preferred types see page 18) = available = not available 1 ) only in connection with drive shaft bearings "L" 2 ) threads of fixing screws are metric

RE 91 401/09.00 A2FO Mobile Hydraulics Bosch Rexroth AG 3/20 echnical Data Fluid o review the application of A2FO pumps with the selected hydraulic fluid, detailed fluid compatibility and application data can be found in data sheets RE 90220 (mineral oil), RE 90221 (environmentally acceptable hydraulic fluids) and RE 90223 (fire resistant fluids, HF). he fixed pump A2FO is not suitable for operation with HFA. When using HFB-, HFC-, HFD- or environmentally acceptable hydraulic fluids possible limitations for the technical data have to be taken into consideration. If necessary please consult our technical department (please indicate type of the hydraulic fluid used for your application on the order sheet). Operating viscosity range In order to optain optimum efficiency and service life, we recommend that the operating viscosity (at operating temperature) be selected from within the range: ν opt = operating viscosity 16...36 mm 2 /s referred to the tank temperature (open circuit). Viscosity limits he limiting values for viscosity are as follows: izes 5...200 ν min = 5 mm 2 /s, short term at a max. permissible temperature of t max = 115 C ν max = 1600 mm 2 /s, short term on cold start (t min = -40 C) izes 250...1000 ν min = 10 mm 2 /s, short term at a max. permissible leakage oil temp. of t max = 90 ν max = 1000 mm 2 /s, short term on cold start (t min = -25 C) Please note that the max. fluid temperature is also not exceeded in certain areas (for instance bearing area). At temperatures of -25 C up to -40 C special measures may be required for certain installation positions. Please contact us for further information. election diagram Notes on the selection of the hydraulic fluid In order to select the correct fluid, it is necessary to know the operating temperature in the tank (open circuit) in relation to the ambient temperature. he hydraulic fluid should be selected so that within the operating temperature range, the operating viscosity lies within the optimum range (ν opt ) (see shaded section of the selection diagram). We recommend that the highest possible viscosity range should be chosen in each case. Example: At an ambient temperature of X C the operating temperature is 60 C. Within the operating viscosity range (ν opt ; shaded area), this corresponds to viscosity ranges VG 46 or VG 68. VG 68 should be selected. Important: he leakage oil (case drain oil) temperature is influenced by pressure and pump speed and is always higher than the tank temperature. However, at no point in the circuit may the temperature exceed 115 C for sizes 5 200 or 90 C for sizes 250 1000. If it is not possible to comply with the above conditions because of extreme operating parameters or high ambient temperatures please consult us. Filtration he finer the filtration the better the achieved cleanliness level of the pressure fluid and the longer the life of the axial piston unit. o ensure the functioning of the axial piston unit a minimum cleanliness level of 9 to NA 1638 18/15 to IO/DI 4406 is necessary. At very high temperatures of the hydraulic fluid (90 C to max. 115 C, not permissible for sizes 250 1000!) at least cleanliness level 8 to NA 1638 17/14 to IO/DI 4406 is necessary. If above mentioned grades cannot be maintained please consult supplier. Direction of flow clockwise rotation to B anti-clockwise rotation to A viscosity ν (mm 2 /s) 2500-40 -20 0 20 40 60 80 100 1600 1000 600 400 200 100 60 40 20 10 VG 22 VG 32 VG 68 VG 46 VG 100 1600 36 16 ν opt. ymbol A, B ervice line ports uction port Drain port U Port for bearing flushing (sizes 250...1000) U 5 5-40 -25-10 0 10 30 50 70 90 115 t min = -40 C fluid temperature range temperature t ( C) t max = +115 C

4/20 Bosch Rexroth AG Mobile Hydraulics A2FO RE 91 401/09.00 echnical Data Case drain pressure haft seal ring FKM (fluor-caoutchouc) he lower the speed and the case drain pressure the higher the life expectation of the shaft seal ring. he values shown in the diagram are permissible loads of the seal ring and shall not be exceeded. With constant case pressure in the range of the max. permissible case pressure a reduction of the life expectancy of the seal ring will result. For a short period (t < 5 min.) for the sizes 5 200 pressure loads up to 5 bar independent from rotational speeds are permissible. izes 10...200 perm. pressure p abs. max. (bar) 5 sizes 80, 90 4 sizes 107, 125 3 sizes 160, 180 2 size 200 1 0 1000 2000 3000 izes 250...1000 perm. pressure p abs. max. (bar) 10 9 8 7 6 4 3,5 3 sizes 10, 12, 16 4000 speed n (rpm) sizes 23, 28, 32 size 45 5000 6000 sizes 56, 63 speed n (rpm) 7000 8000 size 250 size 355 2,5 sizes 500 2 sizes 710 1,5 size 1000 1 0 250 500 750 1000 1250 1500 1750 2000 haft seal ring NBR (nitril-caoutchouc) sizes 5...200 For seal rings of NBR 33% reduced values for the max. permissible housing pressure p abs.max. are to be considered compared with seals of FKM. pecial operation conditions may require limitations of these values. - maximum permissible pump speeds are given in the table on page 5 - max. perm. casing pressure p abs. max 10 bar (sizes 5...200) 4 bar (sizes 250...1000) - the pressure in the housing must be the same as or greater than the external pressure on the shaft seal Working pressure range inlet Minimum pressure at port p abs. min 0,8 bar Working pressure range outlet Maximum pressure at port A or B (Pressure data to DIN 24312) ize 5 haft end B haft end C Nominal pressure p N 210 bar 315 bar Peak pressure p max 250 bar 350 bar izes 10...200 1 ) haft end A, Z 2 ) haft end B, P Nominal pressure p N 400 bar 350 bar Peak pressure p max 450 bar 400 bar 1 ) Attention: shaft end Z and P with drives of radial force loads at the drive shaft (pinion V-belt drives) necessitate reduction of the nominal pressure to p N = 315 bar. 2) shaft end Z for size 56:, p max = 400 bar izes 250...1000 Nominal pressure p N Peak pressure p max 350 bar 400 bar With pulsating loads above 315 bar we recommend using the model with splined shaft, standard version A (sizes 10 200) or with splined shaft Z (sizes 250 1000). Long-Life bearings (L) (sizes 250...1000) (for high life expectancy and use of HF-fluids) he outer dimensions of the axial piston pumps are identical to standard design (without long life bearings). he change from standard design to long life bearing system is possible. We recommend to apply bearing flushing at port U. emperature range of the shaft seal ring he FKM shaft seal is admissible for a temperature range from -25 C to +115 C. For applications below -25 C a NBR shaft seal is necessary (admissible temperature range -40 C to +90 C) (special design for sizes 250...1000). Bearing flushing For sizes 250...1000 bearing and housing flushing is possible through port U. Flushing flow (recommendation) ize 250 355 500 710 1000 q flush (L/min) 10 16 20 25 25

RE 91 401/09.00 A2FO Mobile Hydraulics Bosch Rexroth AG 5/20 echnical Data able of values (theoretical values, without considering η mh and η v ; values rounded) ize 5 10 12 16 23 28 32 45 56 63 80 Displacement V g cm 3 4,93 10,3 12,0 16,0 22,9 28,1 32 45,6 56,1 63 80,4 Max. speed 1 ) n max rpm 5600 3150 3150 3150 2500 2500 2500 2240 2000 2000 1800 Max. perm. speed with increased input pressure p abs n max perm. rpm 8000 6000 6000 6000 4750 4750 4750 4250 3750 3750 3350 Max. perm. output flow, at n max2 ) q V max L/min 27 32 37 49 56 68 78 99 109 122 140 Max. power p = 350 bar P max kw 14,5 3 ) 19 22 29 33 41 47 60 65 74 84 at q v max p = 400 bar P max kw 22 25 34 38 47 53 68 75 84 96 orque constants K Nm/bar 0,076 0,164 0,19 0,25 0,36 0,445 0,509 0,725 0,89 1,0 1,27 Perm. torque p = 350 bar Nm 24,7 3 ) 57 67 88 126 156 178 254 312 350 445 p = 400 bar Nm 65 76 100 144 178 204 290 356 400 508 Case volume L 0,17 0,17 0,17 0,20 0,20 0,20 0,33 0,45 0,45 0,55 Moment of inertia about drive axis J kgm 2 0,00008 0,0004 0,0004 0,0004 0,0012 0,0012 0,0012 0,0024 0,0042 0,0042 0,0072 Weight (approx.) m kg 2,5 5,4 5,4 5,4 9,5 9,5 9,5 13,5 18 18 23 ize 90 107 1 25 160 180 200 250 355 500 710 1000 Displacement V g cm 3 90 106,7 125 160,4 180 200 250 355 500 710 1000 Max. speed 1 ) n max rpm 1800 1600 1600 1450 1450 1550 1500 1320 1200 1200 950 Max. perm. speed with increased input pressure p abs n max perm. rpm 3350 3000 3000 2650 2650 2750 1800 1600 1500 1500 1200 Max. perm. output flow, at n max2 ) q V max L/min 158 167 196 228 255 304 364 455 582 826 922 Max. power p = 350 bar P max kw 95 100 117 135 152 181 219 273 350 497 554 at q v max p = 400 bar P max kw 108 114 133 155 174 207 orque constants K Nm/bar 1,43 1,70 1,99 2,55 2,86 3,18 3,99 5,65 7,96 11,3 15,9 Perm. torque p = 350 bar Nm 501 595 697 889 1001 1114 1393 1978 2785 3955 5570 p = 400 bar Nm 572 680 796 1016 1144 1272 Case volume L 0,55 0,8 0,8 1,1 1,1 2,5 3,5 7,8 Moment of inertia about drive axis J kgm 2 0,0072 0,0116 0,0116 0,0220 0,0220 0,0378 0,061 0,102 0,178 0,55 0,55 Weight (approx.) m kg 23 32 32 45 45 66 73 110 155 322 336 1 ) he values shown are valid for an absolute pressure (p abs ) of 1 bar at the suction inlet and when operated on mineral oil. By increase of the input pressure (p abs > 1 bar) the rotational speeds can be increased to the max. admissible speeds (speed limits) (see diagram). 2 ) 3 % volumetric loss included 3 ) p = 315 bar Maximum permissible speed with increased inlet pressure p abs at suction port inlet pressure p abs in bar 4 3 2 1 sizes 250...1000 sizes 5...200 Calculation of size V g n η v Flow q V = in L/min 1000 V g p 1,59 V g p orque = = in Nm 20 π η mh 100 η mh Power P = 2 π n = n = q V p in kw 60 000 9549 600 η t 0 0,8 1,0 1,2 1,4 1,6 - max. perm. speed n max perm. (speed limit) - min. perm. pressure at port - admissible values for the drive shaft seal 1,8 2,0 speed n/n max V g = geometric displacement per rev. in cm 3 = torque in Nm p = pressure differential in bar n = speed in rpm η v = volumetric efficiency η mh = mech. -hyd. efficiency η t = overall efficiency

6/20 Bosch Rexroth AG Mobile Hydraulics A2FO RE 91 401/09.00 echnical Data Output drive Permissible axial and radial loads on drive shaft he values given are maximum values and do not apply to continuous operation ize 5 10 12 16 23 28 32 45 56 63 80 a mm 12 16 16 16 16 16 16 18 18 18 20 F q max N 710 2350 2750 3700 4300 5400 6100 8150 9200 10300 11500 ±F ax max N 180 320 320 320 500 500 500 630 800 800 1000 ±F ax perm. /bar N/bar 1,5 3,0 3,0 3,0 5,2 5,2 5,2 7,0 8,7 8,7 10,6 ize 90 107 125 160 180 200 250 355 500 710 1000 a mm 20 20 20 25 25 25 41 52,5 52,5 67,5 67,5 F q max N 12900 13600 15900 18400 20600 22900 1200 1 ) 1500 1 ) 1900 1 ) 3000 1 ) 2600 1 ) ±F ax max N +F ax max 1000 1250 1250 1600 1600 1600 4000 5000 6250 10000 10000 - F ax max 1000 1250 1250 1600 1600 1600 1200 1500 1900 3000 2600 ±F ax perm. /bar N/bar 10,6 12,9 12,9 16,7 16,7 16,7 2 ) 2 ) 2 ) 2 ) 2 ) 1 ) Axial piston unit in stationary or in bypass operation, please contact us when appearing higher forces! 2 ) Please contact us! Code explanation a = distance of F q from shaft shoulder Fq he direction of the max. perm. axial force must be noted by F q max = max. perm. radial force at distance a sizes 5...200: (at intermittent operation) - F ax = increases bearing life a - ±F ax max = max. perm. axial force when stationary + F ax = reduces bearing life Fax or when axial piston unit is running at zero pressure (avoid if possible) + ±F ax perm. /bar= perm. axial force/bar working pressure Optimal force direction of F q (valid for sizes 10...180) By means of appropriate force directions of F q the bearing load caused by inside rotary group forces can be reduced. An optimal life expectation of the bearing can be reached. ϕ opt = ϕ opt = ϕ opt = 70 ϕ opt = 70 A B A B clockwise rotation pressure at port B anti-clockwise rotation pressure at port A clockwise rotation pressure at port B

RE 91 401/09.00 A2FO Mobile Hydraulics Bosch Rexroth AG 7/20 Ordering Code / tandard Program - ize 5 A2F 5 6.0 7 Axial piston unit Bent axis design, fixed displacement A2F ize Displacement V g (cm 3 ) 5 Direction of rotation Viewed on shaft end clockwise R anti-clockwise L eries 6.0 Additional instructions in text form eals he fixed pump A2F 5 is equipped with NBR- (nitril-caoutchouc) seals in standard design. In case of need FKM- (fluor-caoutchouc) seals please indicate when ordering in clear text: "with FKM-seals" haft end Parallel shaft with key DIN 6885 apered shaft with spigot and spring washer DIN 6888 B C ervice line connections hreads at side, metric 7 = preferred program (preferred types see page 18) Unit Dimensions, ize 5 h8 8 17,5 74,5 58,5 Y R 6 70 Detail Y ø60 25 75 ±0,1 6,4 70 haft ends B Parallel shaft with key A4x4x20 DIN 6885 4 51 80 C 48,5 apered shaft with spigot and spring washer 3x5 DIN 6888 62 B, (A) ervice line ports M18x1,5 uction port M22x1,5 Drain port M10x1, both sides taper 1:10 p N = 210 bar p N = 315 bar

8/20 Bosch Rexroth AG Mobile Hydraulics A2FO RE 91 401/09.00 Unit Dimensions, izes 10, 12, 16 ø80 h6 18,2 20 12 6 R 48,5 40 64,5 53,5 5 23,5 1 5 41,5 108 55,5 69 93,5 R 10 100 95 9 95 42,5 16 85 2 130,5 147 167,5 B(A) ervice line ports M22x1,5 uction port M33x2 1, 2 Drain port (1 port plugged) M12x1,5 R Air bleed (plugged) M8x1 haft ends izes 10, 12, 16 A plined shaft, DIN 5480 W 25x1,25x30x18x9g izes 10, 12 Z plined shaft, DIN 5480 W 20x1,25x30x14x9g izes 10, 12, 16 B Parallel shaft with key, A 8x7x32, DIN 6885 izes 10, 12 P Parallel shaft with key, A 6x6x32, DIN 6885 p N = 400 bar p N = 400 bar

RE 91 401/09.00 A2FO Mobile Hydraulics Bosch Rexroth AG 9/20 Unit Dimensions, izes 23, 28, 32 23,2 60,7 25 18 8 1 19 141 R 12 118 47,6 19 22,2 ø100 h6 R 40 61,5 55,5 19 48,5 40,5 13 9 2 144 169 193 18,2 70 91 120 M8; 15 deep 125 11 118 60 14 106 M10; 17 deep B(A) ervice line ports AE 1/2" 420 bar (6000 psi) high pressure series uction port AE 3/4" 350 bar (5000 psi) standard series 1, 2 Drain port (1 port plugged) M16x1,5 R Air bleed (plugged) M10x1 haft ends izes 23, 28, 32 A plined shaft, DIN 5480 W 30x2x30x14x9g izes 23, 28 Z plined shaft, DIN 5480 W 25x1,25x30x18x9g izes 23, 28, 32 B Parallel shaft with key, A 8x7x40, DIN 6885 izes 23, 28 P Parallel shaft with key, A 8x7x40, DIN 6885 p N = 400 bar p N = 400 bar

10/20 Bosch Rexroth AG Mobile Hydraulics A2FO RE 91 401/09.00 Unit Dimensions, ize 45 30 60,3 32 20 12 1 18 R 16 150 52,4 25 26,2 ø125h6 R 78 63 40 18 52 50,8 19 11 2 155 181 206 158 23,8 80 102 132 M10; 17 deep 160 13,5 150 63,5 20 118 M10; 17 deep B(A) ervice line ports AE 3/4" 420 bar (6000 psi) high pressure series uction port AE 1" 350 bar (5000 psi) standard series 1, 2 Drain port (1 port plugged) M18x1,5 R Air bleed (plugged) M12x1,5 haft ends A plined shaft, DIN 5480 W 32x2x30x14x9g Z plined shaft, DIN 5480 W 30x2x30x14x9g P Parallel shaft with key, A 8x7x50, DIN 6885 p N = 400 bar p N = 400 bar

RE 91 401/09.00 A2FO Mobile Hydraulics Bosch Rexroth AG 11/20 Unit Dimensions, izes 56, 63 30 67,5 32 20 10 1 18 169,5 R 16 150 52,4 25 26,2 ø125 h6 78 70 R 40 11 18 56 19 50,8 2 171 197 225 23,8 87 109 142 M10; 17 deep 160 13,5 150 68 23 128 M10; 17 deep B(A) ervice line ports AE 3/4" 420 bar (6000 psi) high pressure series uction port AE 1" 350 bar (5000 psi) standard series 1, 2 Drain port (1 port plugged) M18x1,5 R Air bleed (plugged) M12x1,5 haft ends izes 56, 63 A plined shaft, DIN 5480 W 35x2x30x16x9g ize 56 Z plined shaft, DIN 5480 W 30x2x30x14x9g izes 56, 63 B Parallel shaft with key, A 10x8x50, DIN 6885 ize 56 P Parallel shaft with key, A 8x7x50, DIN 6885 p N = 400 bar

12/20 Bosch Rexroth AG Mobile Hydraulics A2FO RE 91 401/09.00 Unit Dimensions, izes 80, 90 29 78,5 32 20 10 1 15 189,5 R 16 165 58,7 32 30,2 ø140 h6 R 85,5 83 40 15 61 57,2 25 11 2 196 223,5 255 27,8 99 122 160 M12; 17 deep 180 13,5 165 73 25 138 M10; 17 deep B(A) ervice line ports AE 1" 420 bar (6000 psi) high pressure series uction port AE 1 1/4" 280 bar (4000 psi) standard series 1, 2 Drain port (1 port plugged) M18x1,5 R Air bleed (plugged) M12x1,5 haft ends izes 80, 90 A plined shaft, DIN 5480 W 40x2x30x18x9g ize 80 Z plined shaft, DIN 5480 W 35x2x30x16x9g izes 80, 90 B Parallel shaft with key, A 12x8x56, DIN 6885 ize 80 P Parallel shaft with key, A 10x8x56, DIN 6885 p N = 400 bar p N = 400 bar

RE 91 401/09.00 A2FO Mobile Hydraulics Bosch Rexroth AG 13/20 Unit Dimensions, izes 107, 125 Dimensions brackets for size 107 36,5 40 10 23 82,8 1 18 212 R 20 190 69,9 38 35,7 ø160 h6 98 R 85 40 12 18 67 2 213 66,7(57,2) 245 275 32(25) 31,8(27,8) 110 136 173 M14; 19 deep (M12; 17 deep) 200 17,5 190 89 20 150 M12; 20 deep B(A) ervice line ports AE 1 1/4" (1") 420 bar (6000 psi) high pressure series uction port AE 1 1/2" 210 bar (3000 psi) standard series 1, 2 Drain port (1 port plugged) M18x1,5 R Air bleed (plugged) M14x1,5 haft ends izes 107, 125 A plined shaft, DIN 5480 W 45x2x30x21x9g ize 107 Z plined shaft, DIN 5480 W 40x2x30x18x9g izes 107, 125 B Parallel shaft with key, A 14x9x63, DIN 6885 ize 107 P Parallel shaft with key, A 12x8x63, DIN 6885 p N = 400 bar p N = 400 bar

14/20 Bosch Rexroth AG Mobile Hydraulics A2FO RE 91 401/09.00 Unit Dimensions, izes 160, 180 ø180 h6 37,2 93 40 25 10 108 R 95,5 40 19,5 12,5 1 77,5 66,7 32 19,5 2 237 271 294 233 31,8 121 150 188 M14; 19 deep R 20 224 210 17,5 210 101 69,9 42 15 35,7 180 M12; 20 deep B(A) ervice line ports AE 1 1/4" 420 bar (6000 psi) high pressure series uction port AE 1 1/2" 210 bar (3000 psi) standard series 1, 2 Drain port (1 port plugged) M22x1,5 R Air bleed (plugged) M14x1,5 haft ends izes 160, 180 A plined shaft, DIN 5480 W 50x2x30x24x9g ize 160 Z plined shaft, DIN 5480 W 45x2x30x21x9g izes 160, 180 B Parallel shaft with key, A 14x9x70, DIN 6885 ize 160 P Parallel shaft with key, A 14x9x70, DIN 6885 p N = 400 bar p N = 400 bar

172 82 103 211 50,8 63 210 120,7 RE 91 401/09.00 A2FO Mobile Hydraulics Bosch Rexroth AG 15/20 Unit Dimensions, ize 200-0,029 ø200 32 104 40 32 9 121 25 102,5 15 92 15 66,7 32 237 31,8 75 100 22 45 250 236 45 236 90 haft ends R 21 A plined shaft, DIN 5480 W 50x2x30x24x9g 265 319 341 B Parallel shaft with key, A 14x9x70, DIN 6885 169 M14; 19 deep 69,9 108 B(A) ervice line ports AE 1 1/4" 420 bar (6000 psi) high pressure series uction port AE 3 1/2" 35 bar (500 psi) standard series Drain port (1 port plugged) M22x1,5 R Air bleed (plugged) M14x1,5 M16; 24 deep p N = 400 bar Unit Dimensions, ize 250 50 9 82 22 U 267 30 246 118 105 31,8 22 124 ø224 h8 105 26 30 B(A) 250 280 246 25 82 haft ends Z plined shaft, DIN 5480 W 50x2x30x24x9g 309 M14; 19 deep 329 P 32 66,7 Parallel shaft with key, A 14x9x80, DIN 6885 M16 M12; 17 deep 12 88,9 B(A) ervice line ports AE 1 1/4" high pressure series uction port AE 2 1/2" standard series Drain port (1 port plugged) M 22x1,5 U Port for bearing flushing (plugged) M 14x1,5

198 128 102 335 79,4 50,8 245 18 128 170 16/20 Bosch Rexroth AG Mobile Hydraulics A2FO RE 91 401/09.00 Unit Dimensions, ize 355 50 14 83 23,5 U 320 M18 22 30 335 36,6 88,9 360 M B M ø280 h8 28 83 350 26 30 320 M16; 21 deep M12; 17 deep 40 63 50 60 250 haft ends A plined shaft, DIN 5480 W 60x2x30x28x9g P Parallel shaft with key, A 18x11x100, DIN 6885 B(A) ervice line ports AE 1 1/2" high pressure series uction port AE 2 1/2" standard series Drain port (1 port plugged) M33x2 U Port for bearing flushing (plugged) M14x1,5 M A (B) Gauge port (working pressure) plugged M14x1,5 M Gauge port (suction pressure) plugged M14x1,5 Unit Dimensions, ize 500 50 98 14 27,5 U 361,5 M20 22 30 375 36,6 106,4 142 400 192 M B M ø315 h8 30 111 142 396 26 30 112,5 220 22 360 375 79,4 62 270 M16; 24 deep M16; 24 deep 40 75 65 55 276 haft ends Z plined shaft, DIN 5480 W 70x3x30x22x9g P Parallel shaft with key, A 20x12x100, DIN 6885 B(A) ervice line ports AE 1 1/2" high pressure series uction port AE 3" standard series Drain port (1 port plugged) M33x2 U Port for bearing flushing (plugged) M18x1,5 M A (B) Gauge port (working pressure) plugged M14x1,5 M Gauge port (suction pressure) plugged M14x1,5

RE 91 401/09.00 A2FO Mobile Hydraulics Bosch Rexroth AG 17/20 Unit Dimensions, ize 710 50 131 14 41,5 U 486 M24 22 30 465 44,5 130,2 ø400 h8 haft ends Z plined shaft, DIN 5480 W 90x3x30x28x9g 35 156 183 183 507 P 18 30 Parallel shaft with key, A 25x14x125, DIN 6885 102 252 22 500 450 465 236 96,8 M B M20; 30 deep M16; 24 deep 50 100 85 70 344 B(A) ervice line ports AE 2" high pressure series uction port AE 4" standard series Drain port (1 port plugged) M42x2 U Port for bearing flushing (plugged) M18x1,5 M A (B) Gauge port (working pressure) plugged M14x1,5 M Gauge port (suction pressure) plugged M14x1,5 M 77,8 340 Unit Dimensions, ize 1000 50 131 14 41,5 468 465 U 44,5 130,2 M24 22 30 183 500 236 M B M 0 h8 ø 40 183 26 30 143 22 450 465 96,8 77,8 340 M20; 30 deep M16; 24 deep 35 156 512 279 50 100 85 70 344 haft ends Z plined shaft, DIN 5480 W 90x3x30x28x9g P Parallel shaft with key, A 25x14x125, DIN 6885 B(A) ervice line ports AE 2" high pressure series uction port AE 4" standard series Drain port (1 port plugged) M42x2 U Port for bearing flushing (plugged) M18x1,5 M A (B) Gauge port (working pressure) plugged M14x1,5 M Gauge port (suction pressure) plugged M14x1,5

18/20 Bosch Rexroth AG Mobile Hydraulics A2FO RE 91 401/09.00 Preferred ypes ype Ident-No. A2F5.6.0B7 9404452 A2FO10/61R-PAB06 9424894 A2FO10/61R-PBB06 9610682 A2FO12/61R-PAB06 9420472 A2FO12/61R-PBB06 9610683 A2FO16/61R-PAB06 9411113 A2FO16/61R-PBB06 9411121 A2FO23/61R-PAB05 9427223 A2FO23/61R-PBB05 9610684 A2FO28/61R-PAB05 9425164 A2FO28/61R-PBB05 9610685 ype Ident-No. A2FO90/61R-PAB05 9408467 A2FO90/61R-PBB05 9408472 A2FO107/61R-PAB05 9423259 A2FO107/61R-PBB05 9438282 A2FO125/61R-PAB05 9409641 A2FO125/61R-PBB05 9409642 A2FO160/61R-PAB05 9422192 A2FO160/61R-PBB05 9610688 A2FO180/61R-PAB05 9409371 A2FO180/61R-PBB05 9409358 A2FO200/63R-PAB05 2011993 A2FO32/61R-PAB05 9410193 A2FO32/61R-PBB05 9410198 A2FO45/61R-PZB05 9411585 A2FO56/61R-PAB05 9425190 A2FO56/61R-PBB05 9610686 A2FO63/61R-PAB05 9408527 A2FO63/61R-PBB05 9408552 A2FO80/61R-PAB05 9424687 A2FO80/61R -PBB05 9610687 izes 5...200: izes 250...1000: production Elchingen plant production Horb plant Please state type and ident-no. when ordering!

RE 91 401/09.00 A2FO Mobile Hydraulics Bosch Rexroth AG 19/20 Installation and Commissioning Guidelines General At start-up and during operation the pump housing has imperatively to be filled up with hydraulic fluid (filling of the case chamber). tartup has to be carried out at low speed and without load till the system is completely bleeded. At a longer standstill the case may discharge via operating line. At new start-up a sufficient filling of the housing has to be granted. he leakage oil in the housing has to be discharged to the tank via highest positioned case drain port. he min. suction pressure at port should not fall below 0,8 bar absolute. Installation position Optional Installation below tank level Pumps below min. oil level in the tank (standard) Fill up axial piston pump before start-up via highest positioned case drain port (note for the shaft on top installation position: fill until oil starts escaping from air bleed port R or U). Recommendation: Fill up suction lines Installation on top of tank level Pump on top of min. oil level in the tank Actions as installation below tank level Installation position 1 and 2: If the pump is left at standstill for a long period, the oil in the housing chamber may fully drain out through the operating lines (air entering via the shaft seal). Consequently, on restarting, the bearings will be insufficiently lubricated. You should therefore refill the axial piston unit via the highest positioned drain port before restarting (Installation position 2: air bleed via port R or U). Installation position 2 (shaft on top) In this installation position, the bearings will be insufficiently lubricated even if the housing chamber is only partially drained. o prevent oil draining via the drain port, insert a check valve in the drain line (opening pressure 0.5 bar). min. admissible presssure at port (min. suction pressure) Operate pump at low speed (igniton speed) till pump system is completely filled up Minimum immersion depth of the suction line or drain line in the tank: 200 mm (relative to the min. oil level in the tank). 1 1 2 1 2 1 2 0,5 bar * * R(U) 2 R (U) 1 2

20/20 Bosch Rexroth AG Mobile Hydraulics A2FO RE 91 401/09.00 Bosch Rexroth AG Mobile Hydraulics Product egment Axial Piston Units Elchingen Plant Glockeraustrasse 2 89275 Elchingen, Germany elephone +49 (0) 73 08 82-0 Facsimile +49 (0) 73 08 72 74 info.brm-ak@boschrexroth.de www.boschrexroth.com/brm Horb Plant An den Kelterwiesen 14 72160 Horb, Germany elephone +49 (0) 74 51 92-0 Facsimile +49 (0) 74 51 82 21 2003 by Bosch Rexroth AG, Mobile Hydraulics, 89275 Elchingen Alle Rechte vorbehalten. Kein eil des Werkes darf in irgendeiner Form ohne vorherige schriftliche Zustimmung der Bosch Rexroth AG reproduziert oder unter Verwendung elektronischer ysteme gespeichert, verarbeitet, vervielfältigt oder verbreitet werden. Zuwiderhandlungen verpflichten zu chadensersatz. Die angegebenen Daten dienen allein der Produktbeschreibung. Eine Aussage über eine bestimmte Beschaffenheit oder eine Eignung für einen bestimmten Einsatzzweck kann aus unseren Angaben nicht abgeleitet werden. Die Angaben entbinden den Verwender nicht von eigenen Beurteilungen und Prüfungen. Es ist zu beachten, dass unsere Produkte einem natürlichen Verschleiß- und Alterungsprozess unterliegen.