Transfer Gear Pumps KF
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1 Transfer Gear Pumps K 4...
2 Contents Technical data Dimension sheets Page Contents Page Contents Applications Descriptions Characteristics Technical data, Type code Tables: Discharge flow and power consumption 6 Determination of power consumption lange-mounting pumps Nom. displacement lange-mounting pumps Nom. displacement 32 9 oot mounted pump Nom. displacement oot mounted pump Nom. displacement lange-mounting pumps in cast iron Nom. displacement lange-mounting pumps in cast iron Nom. displacement Accessory couplings Motor-Pump Assemblies Nom. displacement Motor-Pump Assemblies Nom. displacement Accessory connections Applications from A Z Applications Suitable fluids Centrifuge construction Coating machines Compressors Engine construction illing stations ilter systems Generator construction Heat transfer systems Heavy electrical machines Lubricant manufacturers Lubricating oil systems Machine-building industry Machine tools Manufacture of apparatus Marine engine construction Metal-forming machines Metering systems Paint industry Plain metal bearing production Printing machines PUR machinery Refrigerators Rubber and tire manufacturing Tank plant construction Transmission building Turbine construction Vacuum machinery Waste oil - disposal - transport - treatment Adhesives Antifreeze Bore oils Cutting oils Diesel oils Drawing compound Emulsions uel oils, L, EL, H Gear oils Grease Hardening oils Heat transfer media Heavy oils Hydraulic fluids Isocyanate Lubricating oils Lacquers Motor oils Nitrocellulose Paint Paraffins Plastics Polyols Printing inks Processing oils Resins Rolling oils Waste oils Waxes 2 KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de
3 Descriptions Product features K gear pumps are used for pumping a wide variety of fluids. K gear pumps are distinguished especially by their wide range of variants which are assembled as required on the modular principle and also permit subsequent upgrade. The pumps are also suitable for media with low lubricating properties. The standard housing sections are of grey cast iron. The gear units are manufactured from high-strength case-hardening steel, hardened and mounted in special multi-compound plain bearing bushes. The standard drive shaft is sealed by rotary shaft lip-type seal. All pump sizes incorporate helical tooth system. This feature, combined with special gear geometry, results in extremely low noise levels and reduced pressure pulsation. Variants: Sealing of the drive shaft Rotary shaft lip-type seal Double rotary shaft lip-type seal (Quench) Mechanical seal Outboard bearing to take up input drive-side radial load Pressure relief valve as safety valve for pump and system Uniform discharge flow direction with changing direction of rotation by means of flange-mounting valve combination (universal device). Special design Operating notes The fluids should ensure a certain minimum lubricating properties, should not contain solids and should be chemically compatible. Avoid dry operation. The pumps may only be operated in the specified direction of rotation, as otherwise the shaft seal will be destroyed. In order to prevent excessive overpressure, a safety valve should be provided in the system or on the pump. The pressure relief valve attached to the pump may only be used as safety valve for short-term operation. To drain off a partial discharge flow over a prolonged period, a separate pressure relief valve with return line must be inserted in the reservoir. A separate pressure relief valve with return line to the reservoir must be foreseen, if a partial discharge flow has to be drained over a prolonged period. Direction of rotation: The following should be noted for direction of rotation: when looking at the pump shaft end, the direction of pumping is from left to right if the shaft rotates clockwise. Without pressure relief valve when looking at the pump shaft end, the direction of pumping is from right to left if the shaft rotates counterclockwise. Various shafts ends and gear units, as well as flange mounted versions, bearing alternatives, multi-stage pump combinations for your special application are available on request. Our Sales engineers will be pleased to advise you. Accessories: Connecting flanges Couplings Bell housings suction side pressure side pump running cw With pressure relief valve pressure side pump running ccw suction side suction side pressure side pressure side suction side pump running cw pump running ccw KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de 3
4 Characteristics 14 Nominal displacement sizes 4... cm 3 V g = 4/5/6.3/8/10/12.5//20/25 cm 3 32/40/50/63/ cm 3 Operating pressure Suction side p e min : -0.4 bar (vacuum) briefly on startup -0.6 bar with universal model restriction p e min p e max : 1 bar for NBR- and KM rotary shaft lip-type seal 2 bar for PTE-lip-type seal 10 bar for mechanical seal (higher pressures on request) Pressure side p n = 25 bar (higher pressures on request) Speed of rotations Nominal size /min Viscosity ν = ,000 (dependent on pressure and speed of rotations) Direction of rotations: cw or ccw cw and ccw Mounting type: flange DIN ISO 3019 Drive shaft end: ISO R 775 short/cyl. Pipe connection Nominal size : Nominal size 32...: Whitworth pipe thread SAE flange luid temperature ϑ m min = -10 C ϑ m max = 90 C for NBR lip-type shaft seal = 150 C for KM lip-type shaft seal = 200 C for PTE lip-type seal = 150 C for GLRD with KM aux. seals = 200 C for GLRD with PTE aux. seals Ambient temperature ϑ u = C Mounting position: optional (for exception, see Universal unit) Discharge flow: see Table page 7 Drive power: see Table page 7 and 8 Drive Antriebswellenende shaft end Wellendichtung Shaft seal Getriebe Gear unit Housing Gehäuse Plain Lagerbuchse bearing bushes Lagerdeckel End cover 4 KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de
5 Technical data Type code Product name Nominal size 4... Direction of rotations EXAMPLE G W X Mounting DIN flange without outboard bearing DIN flange with outboard bearing Mounting angle without outboard bearing Mounting angle with outboard bearing R CW L CCW U universal B CW and CCW K 40 R 1- D15 1 lip-type seal NBR 2 lip-type seal KM 3 lip-type seal PTE Seal type Valve type Means: Pump with Vg 40 cm 3 running clockwise DIN flange without outboard bearing NBR lip-type seal with pressure relief valve 0-15 bar D 15 adjustable from 0 15 bar D 25 adjustable from bar 4 double lip-type seal PTE 5 mechanical seal with KM aux. seals 6 mechanical seal with PTE aux. seals 7 double radial shaft sealing ring KM Nominal Geometrical Operating Maximum Speed range Permissible size displacement pressure pressure load (n =1500 1/min) V g p b p max n min n max radial cm 3 bar bar 1/min 1/min N Remark Operating pressure p b = perm. sustained pressure Permissible load only for version with outboard bearing. radial at centre of shaft end. or certain operating conditions, the minimum or maximum characteristics should not be used. or example, the max. operating pressure is not permissible in combination with low speed and low viscosity. In such limit ranges, please consult us. KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de 5
6 Power consumption Table 1 Speed n = 950 1/min Discharge flow Q in l/min Pressure p b in bar Nominal size Pressure p b in bar Power consumption P in KW Table 2 Speed n = /min Discharge Q in l/min Pressure p b in bar Nominal size Pressure p b in bar Power consumption P in KW The ratings refer to a mineral oil with a viscosity of 34 mm 2 /s. Margin of error for the flow Q +2,5%... 5% of the tabular value. or viscosity < 30 mm 2 /s, take a reduction of the rated flow Q into account. The output of the drive motor should be selected 20% higher than tabular value P. or viscosity >100 mm 2 /s, an increase in the required power is necessary, in this case proceed as per description on page 7. 6 KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de
7 Power consumption n 1/min Drehzahl Speed kw l/min 0 n f 0.04 ν Viskositätsfaktor Viscosity f ν Diagram: n, fν = f(ν) Note: To determine the power consumption, always take the max. operating viscosity at starting state into consideration. The power of the drive motor should be selected 20% higher than the value determined mm 2 /s 10 5 kinematische Kinematic viscosity Viskosität ν Calculation of power consumption n P 1Pu = P tab + f ν Q 1450 P 1Pu = pump power consumption (kw) P tab = power consumption per table (kw) n = speed (1/min) dependent on viscosity! f ν = viscosity factor see diagram Q = discharge flow (l/min) where Q = V g = geometrical displacement (cm 3 ) Conversion factors [ ] kw l/min 1 bar ^= 14.5 lb in 2 = 14.5 psi 1 l gal ^= min min = [U.K.] 1 l gal ^= min min = [US] Vg n 1000 Example: Pump-type K Viscosity ν = 3000 mm 2 /s Operating pressure p = 15 bar at P tab = 3.6 kw n = 500 1/min f ν = 0,017 kw l/min Q = 40 l/min becomes P 1pu = 500 ( P 1Pu = 1.92 kw ) kw Motor power output: P 2Mot = 1.2 P 1Pu = 2.3 kw Select helical geared motor with P = 3.0 kw n = 500 1/min Speed recommendation Kinematic viscosity ν mm 2 /s < Speed n max 1/min KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de 7
8 lange-mounting pump K lange-mounting version J ø ,2 ø14 h8 j a b 25 K lange-mounting version with pressure relief valve 95 J ø63 14,2 ø14 j6 h a b 25 Nominal Suction and Weight in kg size pressure connection without with a b J J 1 valve valve G 3/4 17 deep G 1 19 deep KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de
9 lange-mounting pump K lange-mounting version J M deep tief ,9 38 ø 8 ø24 j6 h8 4 35, K lange-mounting version with pressure relief valve J M deep tief 7 69, ø ø24 j6 h , Nominal size Weight in kg without with J J 1 valve valve KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de 9
10 oot mounted pump K oot mounted version J R 55 b a 7 j6 K oot mounted version with pressure relief valve R , ø63 14,2 ø14 h8 ø J 1 33 b a ø63 ø14 j6 h ø Nominal Suction and Weight in kg size pressure connection without with a b J J 1 valve valve G 3/4 17 deep G 1 19 deep KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de
11 oot mounted pump K oot mounted version J 44 R 65 35,7 7 ø24 j6 27 K oot mounted version with pressure relief valve 153 R ,9 38 ø h8 M deep tief ø ,7 69,9 38 ø h8 ø24 j J 1 M deep tief ø Nominal size Weight in kg without with J J 1 valve valve KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de 11
12 lange-mounting pumps in grey cast iron K with universal device A 33 Ø 10 5 Ø 85 4 Ø 63 h G 3/4-17 tief deep B G 1/2-15 tief deep 25 Ø 14 j6 Ordering example K. U. Seals 1 2 Nominal Weight Perm. manometr. low pressure size in kg at the pump suction connection A B p e bar KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de
13 lange-mounting pumps in grey cast iron K with universal device B M12-18 tief deep Ø Ø h8 A M deep tief Ø 24 j Ø 103 Ø Ø 50 Ordering example K. U. Nominal Weight Perm. manometr. low pressure size in kg at the pump suction connection A B p e bar Seals KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de 13
14 Accessory: Couplings Version A Version B L L Part Teil 1 Part Teil 1 Part Teil 1 Part Teil 2 D H D dh D D H D D 1 M l1 s b E s l2 M Zahnkranz Gear rim of aus Polyurethan polyurethane (Vulkollan) mit Shore 92 hardness Shorehärte92 arbe: Colour: naturfarbig yellow M l1 s b E s l2 M Ordering code Coupling Hub material Pre- inished Dimensions size (AL) bore bore Weight Moment min. max. of inertia kg kgm 2 part part part part part part l1/l2 E s b L M DH D D 1 dh Version A RA 19-Z 25/..-Z 25/ RA 24-Z 30/..-Z 30/ RA 28-Z 35/..-Z 35/ RA 38-Z 45/..-Z 45/ Version B RA 19/24-Z 25/..-Z 25/.. 19/ RA 24/28-Z 30/..-Z 30/.. 24/ RA 28/38-Z 35/..-Z 35/.. 28/ RA 38/45-Z 45/..-Z 45/.. 38/ Type code K coupling Coupling size pump-side cylindrical coupling hub length and hub bore EXAMPLE RA 38 - Z 45/38 - Z 45/38 coupling hub length and hub bore motor-side cylindrical Operating temperature: -10 C to + C (short duration temperature peaks up to 120 C are permissible). Weights and mass moments of inertia refer to max. finish-machined bore without slot. inish-machined bores to ISO it H7, parallel key slots in accordance with DIN 6886 Sh KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de
15 Motor-pump assemblies K Motor with pump L 1 L 2 J L q o J 1 g 14.2 A B A B s w1 a with pressure relief valve add. weight 0.8 kg e rame Power Speed Power Speed Bell housing Coupling Total weight size kg kw 1/min kw 1/min Nominal size Motor 6 pole Motor 4 pole s PT0-A-063- RA19-Z25/14-Z25/ s PT200-A RA19-Z25/14-Z25/ S PT200-A RA19/24-Z25/14-Z25/24 90 L LS L PT250-A RA24/28-Z30/14-Z30/ M K Pump sizes Nominal size Suction and pressure connection A B J J G 3/4 17 deep G 1 19 deep KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de 15
16 Motor-pump assemblies a 1 c h p b f with pressure relief valve rame size L 1 L 1 L 2 L 2 L a 1 a b c e f g h o p q s w 1 71 s s S L LS L M Note: All pump and motor sizes can be combined. Motor frame sizes are based on ABB. Other manufactures motors can be supplied on request as IMB35. KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de
17 Motor-pump assemblies K Motor with pump L 1 L 2 J L q o J 1 35,7 35,7 2 69,9 38 g 14.2 M tief deep M deep tief s with pressure relief valve add. weight 1.8 kg w1 a e rame Power Speed Power Speed Bell housing Coupling Total weight size kg kw 1/min kw 1/min Nominal size Motor 6 pole Motor 4 pole s PT200-A RA19/24-25/24-/Z25/ S PT200-A-0- RA24-Z30/24-Z30/24 90 L LS L PT250-A RA24/28-Z30/24-Z30/ M S M PT300-A RA28/38-Z35/24-Z35/ M M PT350-A RA38/45-Z45/24-Z45/42 0 L K Pump sizes Nominal size J J KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de 17
18 Motor-pump assemblies a 1 c h p b f 153 with pressure relief valve rame size L 1 L 1 L 2 L 2 L a 1 a b c e f g h o p q s w 1 s S L LS L M S M M M L Note: All pump and motor sizes can be combined. Motor frame sizes are based on ABB. Other manufactures motors can be supplied on request as IMB KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de
19 Accessory: Connections Threaded flange G-SAE 1 1/2 N Weight 1.2 kg P O-Ring 47,22x3, ,9 M12 G 1 1/2" ø38 35,7 77 Zylinderschraube Cheesehead screw M12x45 DIN DIN Welding flange G-SAE 1 1/2 N Weight 1.2 kg P 44 O-Ring 47,22x3, ,9 M12 ø48,6 ø38 35, Zylinderschraube Cheesehead screw M12x45 DIN DIN 912 N = NBR O Ring = KM O Ring P = PTE O Ring KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de 19
20 Overview of our complete program Transfer pumps low measurement Mobile hydraulics Industrial hydraulics Transfer pumps for lubricating oil supply equipment, low pressure filling and feed systems, dosing and mixing systems. Gear and turbine flow meters and electronics for volume und flow metering technology in hydraulics, processing and laquering technology. Single and multistage high pressure gear pumps, hydraulic motors and valves for construction machinery, vehicle-mounted machines. Cetop directional control and proportional valves, hydraulic cylinders, pressure, quantity and stop valves for pipe and slab construction, hydraulic accessories for industrial hydraulics (mobile and stationary use). With our decades of experience, we are at your side, world-wide, for the professional mastery of specific applications and complete solutions in hydraulics and process technology. K 4 /e/500/01.05 KRACHT GmbH Postbox 1420/1440 D Werdohl Phone 0049 (23 92) ax 0049 (23 92) Internet: info@kracht-hydraulik.de
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