Automatic Bypass Control AVDO



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Application AVDO is a self-acting constant flow control primarily used either to maintain minimum flow rates through e.g. a low-capacity gas boiler or to control the differential pressure in a central heating system. AVDO: opens on rising differential pressure has a setting range of 0.05-0.5 bar is dimensioned for pressure stage PN 10, max. 120 C DN 15 and DN 20 operates without impulse tubes On delivery valve housing is fit onto AVDO with one of the following fittings: internal socket thread, internal socket thread/nipple or external thread for compression fittings. Low-capacity gas boiler where maintenance of a min. flow is required Differential pressure control Danfoss Heating Solutions VD55K902 Danfoss 02/2011 1

Ordering Type Setting range, Connection Code no. bar Inlet Outlet R p ½ 1) R ½ 1) 003L6002 AVDO 20 0.05-0.5 R p ¾ 1) R ¾ 1) 003L6007 AVDO 25 R p 1 1) R 1 1) 003L6012 R p ½ 1) R ½ 1) 003L6003 AVDO 20 0.05-0.5 R p ¾ 1) R ¾ 1) 003L6008 AVDO 25 R p 1 1) R 1 1) 003L6013 G ¾ A 2) G ¾ A 2) 003L6020 AVDO 20 0.05-0.5 G 1 A 2) G 1 A 2) 003L6025 AVDO 25 G 1 ¼ A 2) G 1 ¼ A 2) 003L6030 R p ½ 1) R ½ 1) 003L6018 AVDO 20 0.05-0.5 R p ¾ 1) R ¾ 1) 003L6023 AVDO 25 R p 1 1) R 1 1) 003L6028 1) According to ISO 7/1 2) According to ISO 228/1 Accessories (supplied in boxes of 10) Copper tube fittings AVDO 20 Ø 16 x 1 Ø 18 x 1 Ø 18 x 1 Ø 22 x 1 Code no. 013U0131 013U0132 013U0134 013U0135 AVDO 25 Ø 28 x 1 013U0140 Technical Data Setting range: 0.05-0.5 bar Max. differential pressure 0.5 bar Operation pressure PN 10 Max. flow temperature 120 C Max. leakage at closed valve 50 l/h Capacities AVDO 25 P [bar] P [bar] Q [m³/h] Q [m³/h] 2 VD55K902 Danfoss 02/2011 Danfoss Heating Solutions

A = set opening pressure AVDO 20 P [bar] P = p for valve - = Upper limit graph for recommended application area with almost noiseless installation. Measurement conditions according to ISO 3743. Q [m³/h] Design Materials 1. Setting handle Pom-plast 2. Base Ms 58 3. Spring guide PPS plastic 4. Spring Stainless steel 5. Valve cone PPS plastic 6. Valve body Ms 58, hot-pressed 7. Setting pin Stainless steel O-rings EPDM Installation The valve body must be mounted with flow in direction of the cast-in arrow. Setting The control is set by turning the setting dial. AVDO has a setting scale on which the opening pressure in bar or mwg can be directly read. The differential pressures stated for a given setting are indicative. The scale gives the differential pressure across the AVDO when it just begins to open. Danfoss Heating Solutions VD55K902 Danfoss 02/2011 3

Sizing Fig. 1 Fig. 2 Example 1: Bypass control across heating system Example 2: Bypass control across circulation pump Given: System, see fig. 1. Insignificant pressure loss in pipe from boiler to bypass. Pump characteristic, see fig. 2. 0.15 bar system differential pressure at max. system load. Required: Bypass circulation beginning at 0.15 bar pump pressure. Min. 2.0 m³/h boiler circulation. Seek: A constant flow control that opens concurrently with falling load across the system (closing radiator thermostats). A constant flow control that ensures min. 2.0 m³/h boiler circulation at min. system load. Solution: A 2.0 m³/h flow corresponds to a 0.25 bar pump pressure. On closing radiator thermostats AVDO is to ensure min. 2.0 m³/h circulation at 0.25 bar differential pressure across AVDO. Choose AVDO 25 that provides 2.75 m³/h at 0.25 bar differential pressure across valve. Set AVDO on 0.15 bar required opening pressure. Given: System, see fig. 3. -Pump characteristic, see fig. 4. Required: Bypass circulation beginning at 0.1 bar pump pressure. Max. system differential pressure at closed radiator thermostats must be limited to 0.25 bar. Seek: A constant flow control that opens concurrently with falling load across the system (closing radiator thermostats). A constant flow control that ensures max. system differential pressure not exceeding 0.25 bar at min. system load. Solution: The max. permissible differential pressure 0.25 bar across system corresponds to a 1.8 m³/h water volume (fig. 4). At min. load AVDO must ensure 1.8 m³/h pump bypass circulation. In this example AVDO 20 must be used - see "Capacity".- As circulation is not to begin before differential pressure across system has exceeded 0.1 bar, AVDO is set on 0.1 bar - see "Setting. 1 1 Fig. 2 Fig. 4 1. Pump characteristic 4 VD55K902 Danfoss 02/2011 Danfoss Heating Solutions

Dimensions Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 1 DN Type a 1) b 1) L3 L4 L5 H1 S1 S2 15 R P ½ R½ 40 69 33 83 112 28 30 20 AVDO 20 R P ¾ R ¾ 42 74 37 83 112 34 37 25 AVDO 25 R P 1 R 1 46 81 46 85 114 43 40 min max Fig.2 DN Type a 1) L3 L5 H1 S1 15 R P ½ 40 33 83 112 28 20 AVDO 20 R P ¾ 42 37 83 112 34 25 AVDO 25 R P 1 46 46 85 114 43 min max Danfoss Heating Solutions VD55K902 Danfoss 02/2011 5

Fig. 3 DN Type a, mm b 2) L1 L2 H1 S 15 15/16/18 G ¾ A 87 111 89 113 30 20 AVDO 20 18/22 G 1 A 93 120 90 114 37 25 AVDO 25 28 G 1¼ A 106 136 95 119 45 min max Fig. 4 DN Type a 1) b 1) L1 L2 H1 S1 S2 15 R P ½ R½ 87 116 89 113 28 30 20 AVDO 20 R P ¾ R ¾ 93 125 90 114 34 37 25 AVDO 25 R P 1 R 1 106 141 95 119 43 40 min max 1) According to ISO 7/1 2) According to ISO 228/1 6 VD55K902 Danfoss 02/2011 Danfoss Heating Solutions

Danfoss Heating Solutions VD55K902 Danfoss 02/2011 7

Danfoss A/S Heating Solutions Haarupvaenget 11 8600 Silkeborg Denmark Phone:+45 7488 8000 Fax: +45 7488 8100 Email: heating.solutions@danfoss.com www.heating.danfoss.com Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved. 8 VD55K902 Danfoss 02/2011 Danfoss Heating Solutions