A'PEXi PowerFC (deleted 20 Apr 2008 at 01:52)



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Page 1 of 9 A'PEXi PowerFC (deleted 20 Apr 2008 at 01:52) From Deletionpedia This is a copy of the page A'PEXi PowerFC (other versions), which Wikipedia has deleted (about deletion). Deletionpedia archives Wikipedia pages. Wizardman deleted A'PEXi PowerFC because Wikipedia:Articles for deletion/a'pexi PowerFC. This reason is not always accurate (how?) This page was created 9 April 2008 and deleted 20 April 2008 (10 days). [show] Please read our disclaimers. Deletionpedia is an archive of deleted Wikipedia pages. Suggest this page for deletion April 2008 This page was deleted using Articles for Deletion. The deletion discussion can be read on Wikipedia. The introduction to this article provides insufficient context for those unfamiliar with the subject. Please help improve the article (http://deletionpedia.dbatley.com/w/index.php? title=a%27pexi_powerfc_%28deleted_20_apr_2008_at_01:52% 29&action=edit) with a good introductory style. The A'PEXi PowerFC is a standalone automotive engine management system (EMS) or engine control unit (ECU). It replaces the existing engine control system and provides an interface to modify engine operating characteristics. The unit is a direct plug in replacement and is preprogrammed for the Japanese Domestic Market (JDM) vehicle. It requires no additional tuning if run on an equivalent fuel (100 octane). Existing peripheral devices such as air conditioning will continue to function. Existing ODB diagnostics are not maintained if present in the original equipment. Datalogit (http://www.fc-datalogit.co.nz/index.html) provide a third party software package that interfaces with the A'PEXi PowerFC. Contents 1 Operating Limits 1.1 RPM and Idle Control 1.2 Boost Control 1.3 Function Select 1.4 Air-Flow Warning 1.5 Injector Warning 1.6 Knock warning 1.7 O2 feedback threshold 2 LOAD 2.1 Map Reference 2.2 Air Flow Correction (AFC) 2.3 Air Flow Curve (AF) 2.4 LOAD calculation 3 Injection Map

Page 2 of 9 3.1 Injector Pulse Width (PW) 4 Injection Correction 4.1 Water Temperature Correction (WTC) 4.2 Accelerate Injector (TPO) 4.3 INJ vs. ACCEL TPS1 (TPC) 4.4 Cranking (ECO) 4.5 INJ vs. Air Temp and Boost (max) (ATC) 4.6 INJ vs. Water Temp and Boost (max) (WTC) 5 Injection s 5.1 Injector Correction (IFC) (ILO) 5.2 INJ lag vs. Battery Voltage (ILO) 6 Ignition Map 7 Ignition Correction 7.1 IGN vs. Water Temp (above operating temperature) 7.2 IGN vs. Water Temp (below operating temperature) 7.3 IGN DWELL vs. Battery Voltage 7.4 IGN DWELL vs. RPM 7.5 IGN vs. Air Temp 8 Footnotes 9 External links Operating Limits The PowerFC provides idle control, RPM control, boost control and associated warnings to ensure engine operating limits are maintained. RPM and Idle Control PowerFC RPM [1] and Idle control are separate engine management tasks that ensure the engine does not stall when the throttle is released or exceed the engines operating limit when the throttle is depressed. RPM Limit This is a fuel or ignition cut RPM threshold [2] Throttle Closure Fuel Cut (FC 1) Throttle Closure Fuel Cut with Electrical Load (FC 2) Idle RPM (Idle1) Idle RPM with Electrical Load (Idle2) This is the RPM threshold above which fuel is cut when the engine throttle is closed in the absence of electrical load This is the RPM threshold above which fuel is cut when the engine throttle is closed [3] in the presence of electrical load [4] This is the idle control target RPM without electrical load. Idle control is active when the throttle is closed and is achieved by adjusting the idle control valve in the throttle body. [5] This is the idle control target RPM with electrical load The fuel cut RPM settings (FC1 and FC2) must be set above the associated idle settings (Idle1 and

Page 3 of 9 Idle2). Idle hunting can occur in the abscence of any mechanical fault with the idle control valve when a change is made to the injection and ignition map values at idle or the fuel cut and idle thresholds. The PowerFC will attempt to recalibrate (or "relearn") idle control after a change to these settings. [6] Boost Control Boost control is required on forced induction engines and is the maintanence of engine intake manifold pressure. The target manifold pressure is (generally) measured with reference to the turbo (or supercharger) inlet pressure rather than atmospheric pressure due to the slight vacuum created by the turbo during operation. Boost This is the inlet manifold pressure above which boost control is active [7][8] Duty This is the waste gate duty cycle (%). [9][10] Correction This is the current correction the PowerFC boost controller is applying to the base duty. [11] Function Select The PowerFC allows the following engine management functionality to be activated and deactivated as required. Boost Kit Air-Flow Warning Injector Warning Knock Warning O2 F/B Control Activates the optional A'PEXi PowerFC boost controller [12] Activates the MAF [13] voltage warning Activates the injector duty [14] warning Activates the knock sensor warning Activates O2 closed loop control Air-Flow Warning Threshold This is the MAF voltage threshold above which the air flow warning is active This is the duration (msec) that the check engine light is activated when the MAF voltage threshold is exceeded Injector Warning Threshold This is the injector duty threshold (%) above which the injector warning is active This is the duration (msec) that the check engine light is active

Page 4 of 9 when the injector duty threshold is exceeded Knock warning The knock sensor compares the frequency of actual engine vibrations with engine RPM. The presence of knock [15] (or detonation) is indicated by engine vibration that occurs at a frequency that differs with engine RPM. The PowerFC references knock against an arbitrary scale from 0 to 100 and the associated threshold is generally set between these values. Threshold This is the knock sensor threshold above which the knock sensor warning is active This is the duration (msec) that the check engine light is activated when the knock sensor threshold is exceeded O2 feedback threshold The O2 feedback threshold and associated control function uses the narrow band lambda sensor output to modify the current air to fuel ratio (AFR [16] ) to achieve the target defined in the INJ Map. It is common practice to deactivate O2 feedback control when modifying or checking the INJ Map. INJ Correction Defines an injector pulse width correction below which O2 feedback control is active The relationship between injector pulse width and target AFR is given in the INJ Map section. LOAD The PowerFC equates engine load with inlet manifold pressure on both MAP (Manifold Absolute Pressure) and MAF (Mass Air Flow) based units. The MAF based PowerFC calculates inlet manifold pressure from the associated air flow. Once engine load has been calculated the associated injector pulse width required for correct fueling can be obtained. MAF based units calculate this pulse width and MAP based units consult a look up table. The LOAD associated injector pulse width provides a stochiometric air fuel ratio. Map Reference The Map Reference table defines the LOAD and RPM divisions used by the INJ and ING Maps. LOAD Defines 20 RPM reference points (N1 to N20) RPM Defines 20 load reference points (P1 to P20) Air Flow Correction (AFC) Defines eight MAF sensor voltages and associated Air Flow percentage corrections.

Page 5 of 9 Air Flow Curve (AF) Defines 32 MAF sensor voltages and the associated volume of air that enters the engine. This curve models the engines volumetric efficiency (VE [17] ) with the throttle wide open (WOT [18] ). LOAD calculation LOAD = min (2^15, (AFC * AF) / RPM) * (2^14)) Notice that the maximum LOAD is 32768 (= 2^15) and that this is also the maximum practical LOAD MAP Reference [19][20]. Injection Map The PowerFC Injection Map is a 20 by 20 grid that defines a target AFR [16], Lambda [21] and Injector (Pulse Width) Correction [22] for each LOAD and RPM pair, (P, N). The relationship between AFR, Lambda and Correction is shown in the following table. The Stoichiometric Air Fuel Ratio for each fuel has been highlighted. Notice that, independent of fuel type, Correction = 1 / Lambda. The Injection Map target AFR = 14.7 * Correction for automotive petrol [23]. Air Fuel Ratio Lambda Correction Petrol Diesel Propane Ethanol Methane 14.0 18.8 14.9 8.6 6.1 0.95 1.05 14.7 14.5 15.7 9.0 6.5 1.00 1.00 15.4 15.2 16.5 9.5 6.8 1.05 0.95 Injector Pulse Width (PW) PW = (SFR x TFR x WTC x ATC x IFC) + ((TPC x TPO) + BLO + ILO + ECO) (msec) SFR Stoichiometric AFR pulse width [24] (msec) TFR Target (Air) Fuel Ratio given by the INJ Map pulse width correction WTC Water Temperature Correction ATC Air Temp Correction TPO Throttle Position Offset or Accelerator Enrichment TPC Throttle Position Correction or Enrichment Correction

Page 6 of 9 IFC Injector Flow (%) Correction ILO Injector Lag Offset BLO Battery Voltage Offset Injector Pulse Width controls the length of time (msec) each fuel injector is open and is proportional to the fuel delivered at the current fuel pressure [25]. Injection Correction Water Temperature Correction (WTC) LOAD Corrections Two LOAD thresholds above which the associated water temperature correction applies Six PW corrections to apply for associated water temperature (and LOAD threshold) Accelerate Injector (TPO) RPM Amount Decay Five RPM thresholds at which to apply the associated injector offset and decay PW offset for the current RPM (given a positive change in TPS [26] output) PW offset decay to apply to the current TPO INJ vs. ACCEL TPS1 (TPC) Input The relevant TPC correction is obtained by dividing the associated setting by 256. Cranking (ECO) Three TPS deltas that reference small, medium and large changes in throttle position (0 256) Acceleration enrichment setting (0 256) Six water temperature dependent injection offsets (msec) added to the injector pulse width during engine cranking/starting. INJ vs. Air Temp and Boost (max) (ATC) The PowerFC provides three air temperature based injection corrections and two maximum loads. Temp Air temperature(c) at which to apply the associated correction

Page 7 of 9 Boost PW correction for the current temperature LOAD maximum for the current temperature INJ vs. Water Temp and Boost (max) (WTC) The PowerFC provides two water temperature based injection corrections and maximum loads. Temp Boost Water temperature(c) at which to apply the associated correction PW correction for the current water temperature LOAD maximum for the current temperature Injection s Injector flow is a function of injector size, fuel pressure and manifold (air) pressure. FLOW = (actual fuel pressure / fuel pressure) 1/2 * injector size Injector Correction (IFC) (ILO) The PowerFC provides a pulse width correction (%) and lag time offset for each injector. These settings are used to adjust for non-standard injectors and/or fuel pressure variation [27]. Injector correction can be set within the range of 24.9% to 120% corresponding to injectors 4 times stock or 2/3 times stock respectively. Correction (IFC) Offset (ILO) standard flow / actual flow (cc) actual lag - standard lag (msec) INJ lag vs. Battery Voltage (ILO) Six battery voltage dependent lag time offsets Ignition Map The PowerFC provides a 20 by 20 map or grid that contains the Ignition Angle, Before Top Dead Centre (BTDC) for each LOAD and RPM pair. Ignition Angle has the greatest influence on cylinder pressure, power, torque and detonation (or knock). Ignition Correction IGN vs. Water Temp (above operating temperature) Two water temperature dependant IGN timing offsets The offset retards the timing or reduces the ignition angle BTDC. IGN vs. Water Temp (below operating temperature)

Page 8 of 9 Four water temperature dependent IGN timing offsets (retard) IGN DWELL vs. Battery Voltage Six, battery voltage dependant, IGN dwell [28] corrections IGN DWELL vs. RPM Six, RPM dependent ignition, dwell times [29] (msec) Ignition dwell does not affect ignition angle, it is used to adjust the length of time charge is applied to the coil pack before it is discharged to the spark plug. IGN vs. Air Temp Three air temperature dependant IGN timing offsets (retard) Footnotes 1. RPM = Revolutions Per Minute 2. The (standard) PowerFC uses a fuel cut and the PowerFC Pro uses an ignition cut at the RPM limit. Due to the nature of the fuel cut RPM limit the PowerFC can exhibit lean mixtures under full boost at maximum RPM. A boost controller with RPM compensation, such as the APEXI AVC-R, provides reduced manifold pressures at maximum RPM and hence less risk of leaning out. 3. Throttle closure is detected when the throttle position sensor (TPS) output is zero 4. Electrical load is (generally) triggered by turning on the air conditioning and/or associated fan 5. The ECU (electronic control unit) maintains idle by adjusting (opening/closing) the idle valve in the throttle body (fuelling and ignition is adjusted as normal) 6. Smooth and gentle variation in the injection and ignition map values around idle will aid stable idle control. 7. To avoid any boost threshold fuel cut the selected boost must exceed any external controller target 8. The PowerFC measures manifold pressure in kilograms per square centimetre (kg/cm2) 9. The waste gate duty cycle defines the percentage of time the turbo waste gate is closed. The turbocharger waste gate will remain closed (allowing engine intake manifold pressure to rise) until the waste gate duty solenoid is activated. While the waste gate duty solenoid is active boost pressure is bleed away from the waste gate actuator (allowing intake manifold pressure to fall). The base waste gate duty must be set high enough to achieve the desired boost pressure and low enough to provide engine protection against over boosting. 10. Base duty is modified by the A'PEXi PowerFC self learning boost controller 11. The PowerFC Boost controller correction is an arbitrary value between 255 and 0. This value cannot be modified directly and resets to the value of 255 when either the Boost or Duty is modified. 12. The WRX requires selection of the boost controller kit even if one is not installed 13. MAF = Mass Air Flow 14. Injector Duty = Actual Pulse Width (msec) / Maximum Available Pulse Width <msec> at the current RPM. As RPM increases the availble injection window decreases 15. High knock counts seen during deceleration are not caused by pre-ignition since no fuel is injected until the fuel cut RPM threshold is reached 16. 16.0 16.1 AFR = Air Fuel Ratio

Page 9 of 9 17. Volumetric Efficiency is the ratio of air entering the engine and engine capacity at a specified RPM 18. WOT = Wide Open Throttle 19. The constant 2^14 = 16384 was obtained by Datalogit after decompiling the A'PEXi PowerFC firmware 20. The maximum practical LOAD can be observed by setting a MAP reference greater than 2^15 21. Lambda = Actual Air Fuel Ratio / Stoichiometric Air Fuel Ratio 22. Pulse width correction (from the INJ Map) required to achieve target AFR for the current LOAD and RPM 23. An AFR of 12.5 has been shown empirically to provide best power 24. SFR is the pulse width in milliseconds required to achieve a stoichiometric AFR and is calculated from the MAF voltage at the current RPM (or recorded in the Base Map if defined) 25. Fuel pressure is controlled by the existing or after market Fuel Pressure Regulator. It monitors manifold pressure and adjusts the return fuel flow rate (back to the fuel tank) 26. TPS = Throttle Position Sensor 27. For example the Impreza WRX has two fuel rails (in series) feeding cylinders 4 and 2 followed by 1 and 3. The pressure drop for cylinders 1 and 3 causes them to run lean/hot (specifically cylinder 3). The injector settings provided by the PowerFC can compensate for this mechanical characteristic 28. DWELL = time to build ignition charge (in the associated coil) 29. Dwell times can be measured and set by monitoring the time taken to achieve peak amperage at each ignition coil External links Turbo Magazine Feature (http://www.turbomagazine.com/features/0106tur_apexi_drag_racing_acura_integra/index.html) "(covering the quarter mile in) 9.006 (seconds) at 156.43 mph" Autospeed Review (http://autospeed.com/cms/a_0301/article.html?populararticle) A'PEXi PowerFC FAQ (http://paulr33.skylinesaustralia.com/docs/powerfc-faq/powerfcfaq.htm) Datalogit Software (http://www.fc-datalogit.co.nz/index.html) This article is uncategorized. Please categorize this article to list it with similar articles. (April 2008) Retrieved from "http://deletionpedia.dbatley.com/w/index.php?title=a%27pexi_powerfc_% 28deleted_20_Apr_2008_at_01:52%29" Categories: Deletionpedia:Pages deleted 20 April 2008 Deletionpedia:Pages edited most during April 2008 Deletionpedia:Pages infrequently edited by anonymous editors Deletionpedia:Pages with 5 or more editors Deletionpedia:Pages with 200 or more revisions Deletionpedia:Pages started 9 April 2008 Deletionpedia:Pages on Wikipedia for 7 or more days Deletionpedia:Metric E Deletionpedia:AfD deletions tagged in April 2008 Wikipedia articles needing context Wikipedia introduction cleanup Uncategorized from April 2008 Uncategorized pages This page was last modified 09:04, 21 April 2008. Content is available under GNU Free Documentation License 1.2.