Las Bambas Project. Joe Albright, Project Director 4 October 2012



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Transcription:

Las Bambas Project j Joe Albright, Project Director 4 October 2012

Agenda Project Overview Highlights Challenges Initiatives Schedule Pictures Summary Assembly of the first two dozers that support the project 2

Project overview New tier one mine Description Location: Apurimac, Peru Ownership: 100% Mineral Resource: 1.71 billion tonnes @ 0.61% Cu Concentrator: 140ktpd, 2 grinding g lines Production: 400ktpa Cu for at least first five years Capex forecast $5.2bn LOM: ~20 years Project Status Approved by Xstrata plc Board July 2010 ESIA approved March 2011 Main Construction Permit issued 31 May 2012 Mass Earthworks started 1 June 2012 Engineering 90% complete Commitments $3.02 billion, 58% lockedin pricing Construction 5% complete Mt Copper Copper in resource 12 10 8 6 4 2 0 2005 2008 2010 2011 Measured Indicated Inferred First Concrete, Flotation Area Tower Crane 3

Project location Leveraging synergies with Tintaya Antapaccay 4

Engineering highlights Overall progress 90% complete 90% Model Reviews completed of process facilities Productivity better than budgeted Off Site access roads, d pipeline, i and d 220kv power line over 95% complete Bi-modal concentrate transport system and port expansion engineering g progressing Hazard & Operability Reviews (Hazop) on process plant and pipeline completed Primary Risk Assessments completed Target to be substantially complete end of year Primary Crusher 3D rendition Hazop Las Bambas concentrator 5

Procurement highlights All major process plant equipment committed SAG and Ball Mill shells, Primary Crusher, and Gearless Motor Drives delivered to storage Overland Conveyor, Truck Shop, Camps, and Landfill are committed Mine fleet and mine equipment deliveries commenced to the site Structural steel, re-bar, and concentrate pipeline i pipe i delivered d d to t the site Over 1,000 pieces of construction equipment delivered to the site and working Construction Contracts for roads, power line, concentrate pipeline, Concentrator Mass Earthworks and Primary Crusher Earthworks has been awarded Tailing and water dam contracts bids received Structural Steel Convoy SAG Mill Shells 6

Construction highlights Over 150 houses under construction at Nueva Fuerabamba First 50 km of Heavy Haul Road placed into service 15 September 2012 First permanent concrete poured (Flotation Area Tower Crane) in August 2012 Earthworks commenced on Coarse Ore Storage, Grinding Building, Flotation Area, Tailings Thickeners, Overland Conveyor, Primary Crusher and Chuspiri Dam 8 camps completed with 7,100 beds available Construction man-power 8,000 people including locals Over 20% local employment Over $2 million per month local spend Sustainability achievements 10.5 million MH s worked since last LTI Zero Cat 3 Environmental Incidents Completed six HMSE site Audits Nueva Fuerabamba town 7

Challenges Industry-wide risks Cost of Social License Permits Rights of way Relocations and demolition Work stoppages from protests Nueva Fuerabamba Earthworks Productivity Labour Issues Available resources Productivity Price Escalation Steel, electrical materials, and fuel rose sharply Construction equipment/earthworks contracts are up Earthworks underway 8

Initiatives Proactive mitigation of risks Social and Sustainable Development programs for locals Community based communication program Design reviews and enhancements Pro-active project cost estimates Aggressive risk management program Execution scope packages Replication, Synergy, Integration Chilean specialty labour Six Sigma Focus on indirect expenditures Early procurement / Early delivery The team that poured the first concrete at the Flotation Plant Tower Crane August 2012. 9

Schedule Current progress Despite the delay to receiving the main construction permit, Las Bambas is still on track to commence commissioning in the second half of 2014 Activity 1H10 2H10 1H11 2H11 1H12 2H12 1H13 2H13 1H14 2H14 1H15 Project July approved Construction permit Engineeering May Procurement Construction Production 10

Las Bambas Project Overview 11

Concentrator Area Earthworks at Concentrator 12

Construction Underway Infrastructure Areas Batch Plant Chuspiri Dam Batch Plant Fuel Depot 5,000 m3 pond Batch Plant 13

Main Construction camp Construction Camp Platform 14

Camp and offices Modules now occupied 15

Pioneer & OHL Camps Pioneer Camp general view OHL Camp general view 16

Las Bambas under full construction On schedule and capex successfully contained Tier one asset Project to deliver 400ktpa Cu for at least first five years, plus Au and Mo credits, ~20 year mine life Capital forecast post majority of engineering i established at $5.2bn Including +$130M uncontrollable increase from permit approval delays and +$140M from community relocation Low capital intensity of $13,000/annual tonne copper equivalent First quartile cash costs Resource: 1.71bn tonnes @ 0.61% Cu, 0.2% cut-off, plus Au & Mo providing expansion opportunities $1.82/lb Cu price over life of mine earns Xstrata s cost of capital Confidence in project schedule Commenced C d permanent t construction t ti on 1 June 2012 Project Progress is 19% complete Workforce mobilised with 8,000 people on site Mass earthworks underway in all areas Bid process complete on major contracts Commissioning to start Q4 2014 Overall Progress Contracts Procurement Nueva Fuerabamba Engineering Construction Per cent complete 19% 81% 83% 17% 58% 42% 15% 85% 90% 10% 5% 95% 0% 50% 100% Completed Remaining 17

Questions?