PROPROCESS SERVICES & CAPABILITY STATEMENT
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- Gervais Little
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1 PROPROCESS SERVICES & CAPABILITY STATEMENT 1 INTRODUCTION Professional Process Consultants (PPC) is a process focused engineering firm, able to contribute to a project at any stage of development, from conceptualisation to implementation and production. PPC is a medium size enterprise, which services the chemical, metallurgical and petrochemical process industries. PPC offers the following services and capabilities: 2 PROJECT MANAGEMENT 2.1 Cost Estimates & Feasibility Studies Project Scoping Cost Estimates Quantity Surveying Financial Modelling Trade-off Studies Feasibility Studies Peer Reviews Due Diligence 2.2 Engineering, Procurement & Construction Management (EPCM) Project Engineering & Design (Refer to Section 3) Issue of Enquiries Commercial Adjudications Technical Adjudications Preparation of Procurement Packages for Order Placement Contract Management Task Scheduling & Implementation Management Site Management & Supervision Quality Control Quality Assurance
2 3 ENGINEERING & DESIGN 3.1 Development of R&D Programmes Interpretation of Laboratory and Pilot Plant Data for Scale-up to Commercial Operation Process Flow Diagrams Process Simulation o Mass Balances o Energy Balances o Reactor Analysis & Design Hazard & Operability Studies (Hazops) Technical & Financial Risk Assessments Commissioning & Ramp-up Process Documentation o Works Instructions o Operator Assessments o Tank Farm Management Plans 3.2 Mechanical Engineering Equipment Sizing Equipment Specifications Mechanical Equipment Data Sheets Selection of Materials of Construction 3.3 Piping Engineering Piping Network Analysis Pipe Sizing Piping Specifications Selection of Materials of Construction Piping Bill of Quantities 3.4 Civil Engineering Civil Engineering Civil Layouts Rebar Bending Schedules Civils Bill of Quantities 3.5 Structural Engineering Structural Engineering Structural General Arrangements Steel Schedules Structural Bill of Quantities
3 3.6 Electrical Engineering Electrical Equipment Data Sheets Electrical Network Design Motor Control Centre (MCC) Design Electrical Single-line Diagrams Cable Schedules Electrical Bill of Quantities 3.7 Control & Instrumentation Engineering Control Philosophies Control Narratives Instrument Data Sheets Instrument & Control Network Design Instrumentation Single-line Diagrams Instrument Bill of Quantities 3.8 Drafting and Design CAD Tracing o PFDs o P&IDs o Electrical & Instrumentation Single-line Diagrams Drafting (2D) & 3D Modelling o Plant Layouts o Mechanical General Arrangements o Civil Layouts o Structural General Arrangements o Piping Layouts o Piping Isometrics
4 4 PLANT CONSTRUCTION AND EQUIPMENT SUPPLY 4.1 Turnkey Solutions PPC has the ability to provide turnkey process plant solutions for the following industries: Chemical Metallurgical Petroleum Food and Beverage Pharmaceutical 4.2 Modular Solutions PPC provides various modular plants aimed at lowering costs and lead times, whilst also facilitating construction and commissioning activities on site. Our modular solutions include: Reagent Make-Up and Distribution Systems Fuel and Lubricant Dispensing Systems Modular Fire Suppression Systems Process Pond Pump Solutions Distillation and Fractionation Systems Proprietary Waste to Energy Reactor Modules 5 EXPERIENCE & QUALIFICATIONS PPC employs Professional Engineers registered with ECSA (Engineering Council of South Africa), and all designs are produced, checked and approved by a registered engineer prior to construction. The PPC principal engineers have post-graduate qualifications in Chemical Engineering, with considerable experience in chemical process plants. All have more than 10 years experience in projects engineering. 6 SOCIAL AND ENVIRONMENTAL RESPONSITILITY PPC is committed to conducting its business in a safe, socially and environmentally responsible manner. PPC is an equal opportunities employer and does not discriminate on the basis of race or gender. PPC is a Level 6 contributor to BEE.
5 7 RECENT PROJECTS PPC has recently completed the following projects: Project Industry Client ProProcess Contribution Kinsenda Direct EW Feasibility Study Metorex OME and CBE Under-sea Fuel-oil Pipeline Petroleum IPP Pipeline Hydraulic Design MC Plant Works Instructions Metallurgy Platinum Anglo Works Instructions & Processing Platinum Operator Assessments Heated Bitumen Storage Detailed heat transfer Petroleum Ummbele tank Design calculations & tank design HMM Fuel & Lubes Storage Civil Engineering & Design, Petroleum BHP Billiton Depots Construction QC BMR Works Instructions Metallurgy Platinum & Anglo Base Metal Processing Platinum Works Instructions HMM Fuel & Lubes Storage Masana & Petroleum Depots BP Castrol Engineering & Design HMM Fuel & Lubes Storage Petroleum Fire Masana & Depots Fire Protection Protection BP Castrol Engineering & Design Ruashi Mining Small Projects Aloesin Production OME ENRC Boss Mining - Luita CBE & Construction Anglo Research ARNi Leach Pilot Plant CBE & Construction Peruke Titanium Pilot Plant CBE & Construction Earthwize Waste To Energy RBM TTP Drier Kerosene Supply Mumi 40kt Expansion Wessels Mine Underground Fuel Storage & Dispensing Cobalt Hydroxide Spin Flash Dryer Agitated Leach and expansion of existing SX Circuit Leach and CCD debottlenecking Fine Chemicals Metallurgy Nickel & Metallurgy Titanium Production Petrochemical Waste to Energy Ruashi The Aloesin Company TWP Projects Matomo Projects Anglo Technology Earthwize Small Projects Engineering OME Consulting Consulting Consulting Pilot Plant Design, Construction & Operation, OME & Feasibility Study Petroleum Masana Detailed Design Metallurgy Copper Production Senet Consulting, Design Review Petroleum BHP Billiton Detailed Design Ruashi Boss Mining Ruashi Basic Engineering Prefeasibility Study Detailed Design
6 8 LIST OF MAJOR CLIENTS PPC counts the following well known companies as regular clients: Anglo American Technology Development Anglo Operations Anglo Platinum BHP Billiton HMM BP South Africa ColVic Marketing & Engineering Earthwize Energy Engen ENRC Global Fuelling Systems Innovative Petroleum Products Masana Petroleum Solutions Matomo Projects Metorex Senet Sperosens Tseba Tanks TWP Projects
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