Presentation of the Company
Vollmann Group Who we are medium-sized consortium founded in 1911 and family-run for 3 generations more than 700 employees total turnover: approx. 100 million 5 production sites in Germany production of metal-, hybrid- and plastic components mostly for the automotive sector What we offer Pressing technique and metal forming (core competence) Fine blanking Hybrid technology Plastic injection moulding these are backed up by a diversity of complementary services such e.g. toolmaking, construction of special machinery and plastic injection moulding
Milestones in history 1911 Founding of the company Gebrüder Vollmann by Otto and Adolf Vollmann in Gevelsberg 1945 After the Second World War rebuilding of the Otto Vollmann GmbH & Co. KG by Otto Vollmann (2nd generation) 1986 Axel Vollmann (3rd generation) enters the company 1995 Founding of Vollmann Umformtechnik in Scheibenberg (Saxony) 1998 Founding of Vollmann-Service in Welzow (Brandenburg) 2000 Takeover of Ernst Jörgens Plastik- und Gummiwarenfabrik GmbH, Integration into the Gevelsberg works 2005 Takeover of MULTICON GmbH Spritzgießtechnik in Kunststoff in Seebach (Thuringia) 2006 Founding of N.I.E.R. Stanz- und Umformtechnik GmbH & Co. KG in Remscheid (North Rhine-Westphalia) and Hohenlockstedt (Schleswig-Holstein) 2007 Sale of the Lighting Technology Business Division to Vossloh-Schwabe Deutschland GmbH (a Panasonic company) as a result of the strategic realignment focusing on the automotive industry 2008 Sale of the locations in Seebach and in Hohenlockstedt whilst at the same time concentrating on 4 locations 2009 Expansion of the Welzow site for concentrate on the non-automotive sector 2010 Opening of an additional pressing hall in Scheibenberg b 2011 Takeover of the the stamping part production of Pampus Automotive GmbH & Co. KG in Remscheid 2013 Expansion of the Scheibenberg site 2014 Majority participation of Synteks Umformtechnik GmbH in Zwönitz
Locations 1911 2006 1998 Remscheid, North Rhine-Westphalia Headquarters Operations Production area: 18.000 m² Workforce: approx. 200 Precision stamping technology (press force : up to 800 tons), structural components assembly, toolmaking Gevelsberg, North Rhine-Westphalia Administrative Centre Finance & IT Production area: 6.000 m² Workforce: approx. 80 Plastic injection moulding, lant and mould construction Welzow, Brandenburg Production area: 6.000 m² Workforce: approx. 40 Mounting- and logistics services Synteks Umformtechnik GmbH 1995 2012 Scheibenberg, Saxony Production area: 20.000 m² Workforce: approx. 250 Pressing technique, metal forming (press force: up to 630 tons), toolmaking Zwönitz, Saxony Production area: 12.000 m² Workforce: approx. 130 Pressing technique, metal forming (focus press force: more than 630 tons), welding assemblies
Competences Covering of all steps in the value creation chain for the production of stamped, formed and plastic injection-moulded parts as well as assemblies Value creation chain Conception Design Project management Prototypes Toolmaking and construction of devices Special machinery Pressing technique Metal forming Fine blanking Plastic injection moulding Multi component moulding Hybrid technology Further manufacturing stages Mounting of assemblies Logistics phase 0 phase 1 phase 2 Phase 0: The cooperation already starts before the beginning of the concrete planning Our specialised project ingeneers together with our customers develop the requirement profile of the project in a systematic process essential basis for success the basis for the prototypes in phase 1 but also for the fast and economic conversion in phase 2
Technical Equipment Pressing technique and metal forming: 37 automatic punching machines 800 kn - 12.000 kn 72 eccentric and hydraulic presses 63 kn 6.300 kn 22 deep drawing presses 400 kn - 6.300 kn 4 precision cutting presses 2.500 kn - 3.200 kn - Press force: 300-12.000 kn - Table lenght: bis 5.000 mm - Steel band width: 5-1.600 mm - Steel band thickness: 0,2-8 mm Partly in twinned formations to guarantee maximum certainty of supply Plastic injection moulding: 25 injection moulding tools - Moulding clamping forces: 500 kn - 2.000 kn - Shot weight: 2 g - 250 g - complex 3 component items (PA66GF30, TPU and screw) in transfer technology - 100% process control via camera monitoring i Welding: 11 robotic welding cells - with one or two 6 axis robots - rotary table with up to 2 x 1500 N load capacity - MIG/MAG 8 point projection welding machines - up to 160 KVA, partly medium frequency - welding current: max. 35 ka
Technical Equipment Scheibenberg Scheibenberg
Technical Equipment Remscheid Remscheid
Technical Equipment Zwönitz Zwönitz
Technical Equipment Zwönitz Zwönitz
Technical Equipment Conception Design Project management Together with the customers, highly qualified experts use a systematic process to develop the requirements profile for the particular projects, and then draw on technical and commercial expertise to come up with a suitable design concept Use of state-of-the-art 3D-CAD / CAM technology in the design including shaping simulation or mould-flow analysis Incorporation of all of the data formats and implementation of the individual wishes of the customer at short notice The customer can then first obtain a prototype of his required part, and based on this decide whether to go ahead with serial production Customer advisory service by an individual project manager Systems Solid Works Autocad Interfaces CATIA V4 CATIA V5 STEP PARASOLID IGES IGES2D DXF TIFF
Material inventory Gevelsberg Remscheid Processing of over 55,000 tons of steel p.a., thereof approx. 2,000 tons of aluminium and 1,000 tons of special steel Processing of 750 t ons of synthetic granules p.a., mainly PA, PBT, POM
Products Pressing technique Airbag cartridge mount for airbag system with integrated threaded bolts Dimension: i Ø 25 x 100 mm Weight: 90 kg Door lock mount Stamped plate, mounted with DLC coated wire bracket, for use in luxury class cabriolet Dimension: 70 x 50 x 25 mm Weight: 0,118 kg Outer base Formed component made from stainless steel, exhaust system for trucks Dimension: 575 x 580 x 20 mm Weight: 4,14 kg Threaded plate with threaded tubes, attachment for door lock Dimension: 110 x 40 x 15 mm Weight: 0,066 kg Door lock housing part Stamped component with threaded holes, part of a car side door lock Dimension: i 125 x 80 x 80 mm Weight: 0,192 kg
Products Metal forming Exhaust system outlet funnel Two asymmetrical deep drawn parts connected via spot welding Dimension: Ø 130 x 70 mm Weight: 0,33 kg Bearing tube Deep drawn component, used in the transverse link assembly for front axles Dimension: Ø 50 x 105 mm Weight: 0,3 kg Bearing tube Deep drawn component, used in the transverse link assembly for front axles Dimension: Ø 55 x 40 mm Weight: 0,15 kg External guide Aluminium drawn part, used in pneumatic spring for front and rear axles Dimension: Ø 125 x 115 mm, Weight: 0,18 kg Upper cup Drawn part, shock absorber fixture for cars Dimension: Ø 225 x 125 mm Weightt: 2,161 kg
Products Welding assemblies Seat back frame Seat casket Welding assembly Welding assembly Dimension: 860 x 400 x 280 mm Dimension : 420 x 380 x 130 mm Weight: 2,75 kg Weight : 2,26 kg Rear axle sub frame Welding assembly Dimension : 1100 x 500 x 320 mm Weight : 17,738 kg Seat frame Welding assembly Dimension : 925 x 365 x 160 mm Weight : 6,205 kg
Produkte Plastic injection moulding / hybrid technology Housing door check ECC40 housing, 3 component (PA66GF30, TPU and screw) Check link hybrid technology ECC40 housing, connecting element between A or B pillars and doors Dimension: 73 x 37 x 34 mm Weight: 64 g Dimension: 158 x 19 x 40 mm Weight: 0,091 091 kg Housing door check ECC35 housing, 3 component (PA66GF30, TPU and screw) Dimension: 40 x 38 x 25 mm Weightt: 24 g Electric motor component (brush holder) Components for electric motor, in PA66GF Dimension: i 60 x 25 x 60 mm Weight: 19 g Multipoint connector for telecommunication device for DSL components, in PBT Dimension: 100 x 25 x 10 mm Weight: 19 g
Customers Supply of high quality components and assemblies, particularly for... Closing systems Chassis and steering systems Hinge systems Safety systems Seating systems Core customers: in the majority of case leading tier-1 automotive parts suppliers (virtually all of the renownedned motor vehicle manufacturers obtain their supplies via the various tier-1 customer) Sole supplier for the majority of the manufactured products Automotive Audi Benteler Brose Contitech Daimler Edscha Evobus Johnson Controls Kiekert Magna MAN Röchling Takata-Petri TK-Bilstein Vibracoustic Volkswagen Vorwerk Autotec ZF Friedrichshafen Non-Automotive 3M Brilliant AG Dauphin Components Vaillant Vossloh-Schwabe (Panasonic)
Contact Administrative Centre Vollmann Group Otto Vollmann GmbH & Co. KG Vollmann (Sachsen) GmbH & Co. KG N.I.E.R. Stanz- und Umformtechnik GmbH & Co. KG SYNTEKS Umformtechnik GmbH Rosendahler Straße 98, 58285 Gevelsberg, Germany Tel. +49 2332 7000-0, Fax +49 2332 7000-17 gevelsberg@vollmann-group.com www.vollmann-group.com