TÜV SÜD Rail. New Challenges in Railway Operations

TÜV SÜD Rail New Challenges in Railway Operations TÜV TÜV SÜD SÜD AG 28/11/2014 Rail 20-11-11 Presentation Rail Image Presentation Slide 1 Slide 1

New Challenges in Railway Operations program Short introduction Klaus Bosch & Lars Brockhoff Security analysis and assessment of threats in European signalling system Thomas Störtkuhl How to overcome challenges in placing into service rolling stock vehicles in Europe Alfred Beer Approval of ERTMS in a reality of ever changing software Hendrik Harms The biggest strategic railway infrastructure change in newer times in Denmark Jan Schneider-Tilli TÜV SÜD AG 20-11-11 Rail Image Presentation Slide 2

Overview TÜV SÜD Group TÜV SÜD Rail GmbH Why choose TÜV SÜD Program for this afternoon TÜV SÜD AG 20-11-11 Rail Image Presentation Slide 3

Choose certainty. Add value. Today, TÜV SÜD stays true to its founding principle of protecting people, environment and property against the adverse effects of technology. TÜV SÜD AG 20-11-11 Rail Image Presentation Slide 4

Our heritage: 148 years of business success 1866 1910 Establishment of a Mannheim-based steam boiler inspection association by 21 operators and owners of steam boilers, with the objective of protecting man, the environment and property against the risk emanating from a new and largely unknown form of technology First vehicle periodic technical inspection (PTI) 1926 Introduction of the TÜV mark / stamp in Germany 1958 Development of a Bavaria-wide network of vehicle inspection centres in the late 1950s 1990s Today Conglomeration of TÜVs from the southern part of Germany to form TÜV SÜD and the expansion of business operations into Asia TÜV SÜD continues to pursue a strategy of internationalisation and growth TÜV SÜD AG 20-11-11 Rail Image Presentation Slide 5

Global expertise. Local experience. Global Headquarters: Munich, Germany Legend: Countries with TÜV SÜD offices Regional headquarters GERMANY Euro 1,190 mio 10,400 staff INTERNATIONAL Euro 750 mio 9,800 staff TÜV SÜD AG 20-11-11 Rail Image Presentation Slide 6

Adding value through quality, safety and sustainability solutions across the 3 Strategic Business Segments MOBILITY INDUSTRY CERTIFICATION Ensure 100 years in safe mobility: Periodical Technical Inspections Car business services Fleet management Automotive Maximise reliability, safety & efficiency for: Chemical, oil & gas Power & energy Manufacturing & industrial machinery Real estate and infrastructure Achieve market access for: Manufacturing & industrial machinery Consumer products & retails Healthcare & medical devices Telecommunications & IT Transportation (Automotive, Aerospace and Marine Component) TÜV SÜD AG 20-11-11 Rail Image Presentation Slide 7

TÜV SÜD Rail: Holistic solutions across the value chain From planning through to engineering, installation, testing, commissioning, operation and decommissioning. TÜV SÜD Rail ensures increased safety, efficiency and added economic value for manufacturers, operators and authorities. TÜV TÜV SÜD SÜD AG 28/11/2014 Rail 20-11-11 Presentation Rail Image Presentation Slide 9 Slide 9

TÜV SÜD s Business Unit Rail: a Partner for homologation bodies 1 One-stop technical solution provider 50 years of experience 28 locations worldwide 500 employees worldwide TÜV TÜV SÜD SÜD AG 28/11/2014 Rail 20-11-11 Presentation Rail Image Presentation Slide 10 Slide 10

Global expertise coupled with local knowledge Global Headquarter: Munich, Germany Copenhagen Peabody, US Ankara, Turkey Bejing, China Seoul, Korea Tokyo, Japan New-Delhi, India Shanghai, China Dubai, U.A.E. Hongkong, China São Paulo, Brazil Fareham Ede Schwerin Berlin Braunschweig Kirchmöser Delitzsch Görlitz Duisburg Dresden Erfurt Singapore Munich Vienna Zurich Graz Legende: TÜV SÜD Rail coverage Regional rail office locations Turin TÜV SÜD AG 20-11-11 Rail Image Presentation Slide 11

Division Rail Brand philosophy Consulting Engineering Verification ISA Testing Training Certification ISA Conformity assessment Certification (acc. to TSI) TÜV SÜD AG 20-11-11 Rail Image Presentation Slide 12

TÜV SÜD Rail Holistic solutions across the value chain Overall Services Infrastructure Signalling Systems Rolling Stock Complete Systems Embedded Systems Rail Energy Metro/Urban Rail Systems TÜV SÜD AG 20-11-11 Rail Image Presentation Slide 13

TÜV SÜD Rail: 46 years of growth and success 1968 Inspection body for trams and subway trains (BOStrab) in Bavaria 1999 Establishment of Railcert B.V. in the Netherlands as Notified Body 2000 Associated partner of the German Notified Body EBC 2005 Establishment of TÜV SÜD Rail GmbH 2007 Acqusition of majority share holding of ISV GmbH, Berlin 2008 2009 Aquisition of Railmotive business from Brunel GmbH Establishment of ECG AG, Bern, Switzerland 2010 Acquisition of GQS and Ingeno Europrojekte Merger of ISV, ECG and Ingeno to SIGNON 2012 Acquisition of Metro Solutions, Asia Pacific 2013 Acquisition of DNV KEMA s business line rail, Foundation of TÜV SÜD Danmark ApS, Merger of SIGNON and ELBAS Today TÜV SÜD pursues a strategy of internationalisation and growth TÜV TÜV SÜD SÜD AG 28/11/2014 Rail 20-11-11 Presentation Rail Image Presentation Slide 14 Slide 14

Rail Services Delivering value-added solutions and expertise Engineering Services (SIGNON) Consulting Services (SIGNON & TÜV SÜD Testing Services ISA & Certification Services Training Services Infrastructure Earthworks track works civil works & tunnel Signalling Train protection systems Signalling Telecom & SCADA Energy Power supply & Catenary Rolling stock High speed conventional rail light rail & metro Embedded systems Programmable electronics safety components rail automation (HW, SW) industrial IT security TÜV SÜD AG 20-11-11 Rail Image Presentation Slide 15

Your business benefits Minimise risk Our holistic approach covers the whole railway system, ensuring safe integration of the entire rail system, including all relevant interfaces, to its operational environment. Gain an expert partner Our experts are recognised by a number of different national and international authorities including more than 400 dedicated engineers with international accreditations. Complete solutions We offer a comprehensive range of services from the planning stage right through to the final safety assessment. Benefit from global support We operate a reliable network of international and local experts in all key markets worldwide, providing you with global knowledge of processes and procedures in the rail sector. TÜV SÜD AG 20-11-11 Rail Image Presentation Slide 17

TÜV SÜD Why choose us? World-class expertise Independent and impartial Value added services Save money and time The TÜV SÜD experts are recognised by and work in close collaboration with numerous national and international authorities including EBA. TÜV SÜD Rail is recognised worldwide as an independent and neutral technical service provider. We offer a complete range of customer-focused services on safety & quality throughout the entire lifecycle of project. Our experts support to increase safety, save time and add tangible economic value to your railway operations. TÜV SÜD AG 20-11-11 Rail Image Presentation Slide 18

Offering a comprehensive suite of services Overall services TÜV SÜD provides services for: Safety management and approval management Independent safety assessment and certification Project management System integration Training (Operational rules, system concepts e.g. ETCS, regulations, standards) Management system certification (IRIS; ISO 9001; ISO 14001) Damage and cause analyses RAMS / CSM analyses Interface management TÜV TÜV SÜD SÜD AG 28/11/2014 Rail 20-11-11 Presentation Rail Image Presentation Slide 19 Slide 19

Implement safe and reliable railway infrastructure networks Infrastructure Consulting services Consulting for rehabilitation measures of earthworks, track works and civil works Testing Testing of track components (e.g. sleeper, rail, fastening, welding, track fencing) ISA and certification services Assessment of infrastructure (understructure, superstructure, civil works, energy, interface track / civil works, interface track understructure, interface track/ rolling stock, interface rolling stock / catenary, interface track / energy, interface track / signalling) EC-certification of the subsystem infrastructure Assessment of fire protection, emergency and rescue concepts (e.g. railway stations, tunnels) Assessment of maintenance procedures related to the safety aspects Conformity assessment according to EN standards or any other national standard of track component Factory and on track acceptance tests Damage evaluation Evaluation of earthworks (geological and geotechnical) Evaluation of civil works (incl. static calculation) Certification of track components and measurement cars TÜV TÜV SÜD SÜD AG 28/11/2014 Rail 20-11-11 Presentation Rail Image Presentation Slide 20 Slide 20

Ensure critical railway system requirements are met Signalling systems Engineering services Preliminary design and final design, evaluation and preparation of inventory documents Preparation of installation plans Consulting services Studies and concepts, benchmarking, traffic and network simulations Preparation of tenders, specifications, operational concepts and rules Interface management Self developed tools for project support Testing services Verification and validation of generic products and applications Failure investigation ERTMS system integration ISA and certification services Assessment of evidence of safety, function and security of generic products, as well as generic and specific applications Plan verification and acceptance tests Product and system certification Conformity assessment and certification according to the directive 2008/57/EC TÜV TÜV SÜD SÜD AG 28/11/2014 Rail 20-11-11 Presentation Rail Image Presentation Slide 21 Slide 21

Integrated vehicle approval support for meeting national and international requirements Rolling stock Consulting services Homologation management support Preparation of tender documents and technical specifications Technical documentation Optimization of maintenance procedures Testing services Technical running, brake and derailment tests Crash tests on complete vehicles or components Strength tests Rail impact test for tank containers Testing buffers, automatic couplings and drawgear Functional tests Fire protection Pantograph ISA and certification services Certification of vehicles and components (incl. TCMS) Assessment of personal protection safety concepts Certification of maintenance procedures and workshops (ECM) TÜV TÜV SÜD SÜD AG 28/11/2014 Rail 20-11-11 Presentation Rail Image Presentation Slide 22 Slide 22

Testing rolling stock services on our own testing facilities in Görlitz Static and dynamic tests Analysis of kinematic vehicle envelopes (sway on different curved tracks and on a 3 30 ferry ramp coefficient / roll center height) Determination of vehicle parameters: torsion stiffness Determination of the centroid and spatial center of of car bodies, mass moment of inertia and bending gravity of car bodies frequencies Proof of derailment safety on a twisted measurement Pulsation pollution on parts and components, i.e. curve and on a curved crossing pushing and towing assemblies, rail connections and Pushing tests for determination of the tolerable lateral concrete sleepers force of freight and special wagons and of multipart Impact tests on passenger and freight wagons freight wagon units on a 150m full curve, a 150m S- curve (with a straight part in between) and on a 250m full curve with a 2,5 super elevation (cant) Wheel operating clearance analysis of railway vehicles TÜV TÜV SÜD SÜD AG 28/11/2014 Rail 20-11-11 Presentation Rail Image Presentation Slide 23 Slide 23

Testing rolling stock services on our own testing facilities in Görlitz and Delitzsch Rolling stock testing Approval testing on buffers and towing assemblies, including determination of static and dynamic characteristics, durability testing and shell testing Examination of coupling systems on the dynamic test bench, by impact tests or on the tension / compression frame Testing of fixed and friction buffer stops by shunting impacts Thermal stress test inside the thermal chamber Determination of mechanic characteristics of screw couplings for traction units and wagons Tension analysis (two-axis load) for compressive and tensile pollution, bending and also for dynamic tests Crash tests on crash elements and front structures of railway vehicles Strength tests on tank containers and flexitanks Test benches and rail tracks in Delitzsch Examination of driving characteristics, driving capability and driving safety of railway vehicles, including analysis of kinematic vehicle envelopes Brake application examinations TÜV TÜV SÜD SÜD AG 28/11/2014 Rail 20-11-11 Presentation Rail Image Presentation Slide 24 Slide 24

Embedded Systems - Safety and Security built in! Embedded Systems Training and consulting services Support for the implementation of functional safety requirements Training courses (Safety: EN 5012x / IEC 61508; Security: IEC 62443 / DIN VDE V 0831-10x), Functional Safety Certification Program (FSCP) Testing services System and software analyses Environmental testing (EMC, electrical safety and optical characteristics) Hardware analysis / probabilistic methods Penetration testing / communication robustness tests ISA and certification services Certification of electronic systems and applications according to functional safety standards EC type examination and certification for safety devices according to the Machinery Directive 2006/42/EC Annex IV Certification of applications Certification of functional safety management processes Industrial IT Security Security check of industrial control systems (ICS) Risk analysis regarding safety and security Assessment of security management and processes TÜV TÜV SÜD SÜD AG 28/11/2014 Rail 20-11-11 Presentation Rail Image Presentation Slide 25 Slide 25

AC and DC Rail Energy Rail Energy Engineering services Basic and detailed design of (traction-) power supply installations and overhead contact line design with OLACAD Traction power demand simulation and subsequent specification of main equipment with SINANET/WEBANET Consulting services EMC studies, magnetic and electric field calculations with IMAFEB/ELEFEB Tendering and contracting of traction power installations / design review Testing services Verification and validation of traction power equipment and installations, earthing and bonding installations Electric and magnetic field measurement ISA and certification services ISA and EC-certification of subsystem energy TÜV TÜV SÜD SÜD AG 28/11/2014 Rail 20-11-11 Presentation Rail Image Presentation Slide 26 Slide 26

AC and DC Rail Energy Rail power supply systems Auxiliary systems Contact line systems Earthing and the return circuit Tools Substations, inverter stations, auto- and booster transformer systems, energy storage devices Analysis, sizing, optimization, failure investigation and design of rail power supply systems Simulation tools Earthing and the return circuit: earthing concepts, inspections Electrical safety protection against electric shock Electromagnetic compatibility (EMC), calculation of electromagnetic interference Stray current protection (DC railways) Lighting systems Point heating Power supply for escalators and elevators Different electrical installations and cable systems Design of all kind of contact line systems (overhead contact lines, overhead contact rail, 3rd rail) Inspections Design software ELBAS OLACAD Measurement systems for approval of pantograph and monitoring for catenary TRAS SAT.engine SAT.valid Key connect ELBAS OLACAD ELBAS- SINANET ELBAS- WEBANET ELBAS-IMAFEB TÜV SÜD AG 20-11-11 Rail Image Presentation Slide 27

Metro/Urban Rail Systems Ensure safety and reliability Metro/Urban rail systems Consulting services Evaluation of system requirements and moderation of risk analysis Detailed design review of technical documentation Monitoring of manufacturing and installation of Subsystems Evaluation of operational procedures Testing services Acceptance tests TÜV SÜD AG 20-11-11 Rail Image Presentation Slide 28

Accreditations, notifications & recognitions Accreditations, notifications & recognitions TÜV SÜD Rail GmbH Testing centre for vehicles: DIN EN ISO/IEC 17025 CAN/CGSB-43,147-2005 CSA B625-08 Testing centre for safety components: DIN EN ISO/IEC 17025 Inspection body for infrastructure, energy, signalling, IT security and rolling stock: DIN EN ISO/IEC 17020 Typ A DIN VDE V 0831-102, IEC 62443 Associated partner of EBC EBA approved experts, including ECM NE railways, BOStrab Interims designated Body (DeBo TÜV SÜD Landesgesellschaft Österreich GmbH Certification of ECM for freight wagons Railcert B.V. NL: Inspection body: ISO/IEC 17020 Typ A EU & CH & N: Notified Body (NoBo) NL: Designated Body / Keuringsinstantie EU & CH & N: Assessment Body (AsBo) according to the EU regulation 352/2009 DE: Interims designated Body (DeBo) LUX: Designated Body / Organisme Compétent TÜV SÜD Danmark ApS Inspection body: DS/EN ISO/IEC 17065 Notified Body (NoBo) TÜV SÜD China CNAS fire lab ISO/IEC 17025 TÜV SÜD AG 20-11-11 Rail Image Presentation Slide 29

New Challenges in Railway Operations program 14:30 Security analysis and assessment of threats in European signalling system Dr. Thomas Störtkuhl, Senior Expert Functional Safety, TÜV SÜD Rail GmbH 15:15 How to overcome challenges in placing into service rolling stock vehicles in Europe Alfred Beer, Unit Manager Rolling Stock, TÜV SÜD Rail GmbH 16:00 Coffee Break 16:15 Approval of ERTMS in a reality of ever changing software Hendrik Harms, Senior Specialist ERTMS, TÜV SÜD Rail GmbH 17:00 The biggest strategic railway infrastructure change in newer times in Denmark Jan Schneider-Tilli, Project Director, Banedanmark 17:30 Close event, refreshments & networking TÜV SÜD AG 20-11-11 Rail Image Presentation Slide 31

How can we help you? www.tuv-sud.dk info@tuv-sud.dk www.tuv-sud.com/rail rail@tuv-sud.com TÜV TÜV SÜD SÜD AG 28/11/2014 Rail 20-11-11 Presentation Rail Image Presentation Slide 32 Slide 32