ARI-ASTRA / ASTRA Plus Combinend flow regulating valve



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ARI-ASTRA - Free of maintenance combinend flow regulating valve - soft sealed (to 120 C) ARI-ASTRA Plus - Free of maintenance combinend flow regulating valve (to 175 C resp. 350 C) ARI-ASTRA / ASTRA Plus Combinend flow regulating valve ARI-ASTRA - Straight through with flanges with EDD- Special stem seal Maintenance-free Soft sealing EDD- Special stem seal Insulating cap with integrated dew point barrier Double sealing mechanism Digital display Grey cast iron Fig. 020 (DN15-200) Page 2 ARI-ASTRA - Straight through with flanges with gland packing Maintenance-free Soft sealing Gland packing Insulating cap with integrated dew point barrier Double sealing mechanism Travel indicator (scale) Grey cast iron Fig. 042 (DN250-400) Page 3 Fig. 020 - ARI-ASTRA Digital display ARI-ASTRA Plus - Straight through with flanges with bellows seal German TA - Luft TÜV-Test-No. 088-945053 Maintenance-free Metal sealed Flat lubricating nipple Bellows seal Digital display SG iron Fig. 042 (DN15-200) Page 4 ARI-ASTRA Plus - Straight through with flanges with gland packing Metal sealed Gland packing Travel indicator (scale) Fig. 042 - ARI-ASTRA Plus SG iron Fig. 042 (DN250-400) Page 5 Features: Position indicator as standard Travel limiter Non-rising handwheel Non-rotation lock for all nominal diameters External stem thread Free of FCKW and PCB Complete insulation possible according to the german Energy saving order - EnEV Integrated pressure gauge studs as standard Edition 07/15 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com! Data sheet 020003 englisch (english)

Combined flow regulating valve - straight through with flanges and special spindle seal (Grey cast iron) ARI-ASTRA 020 Technical data Figure Nominal pressure Material Nominal diameter 12.020 PN 16 EN-JL1040 DN15-200 Construction: Operating temperature -10 C to +120 C (for a short time up to +130 C) digital display made of plastic pressure gauge stud Observe restrictions at high differential pressures! (see below) (for max. permissible ΔP in throttling function, refer to annex: Flow diagram) Parts Pos. Sp.p. Description Fig. 12.020 DN15-80 Fig. 12.020 DN100-200 1 Body EN-JL1040, EN-GJL-250 2 Bonnet EN-JL1040, EN-GJL-250 3 x Plug 11SMnPb30+C (Zinc lamella coating) DN150: 11SMnPb30+C (Zinc lamella coating) DN200: C45E, 1.1191 (Zinc lamella coating) 3.1 Soft seal PTFE +25% C 4 Stem X20Cr13+QT, 1.4021+QT (burnished) 5 x Handwheel DN50: PA 6 > DN50: DC01, 1.0330 (coated) DC01, 1.0330 (coated) 6 Sealing ring EPDM70 (EDD- Special stem seal) 11 x O-ring EPDM -- 11 x Gasket -- Pure graphite (CrNi laminated with graphite) 19 Insulating cap PA 6.6 20 x Indicator (digital) ABS 23 x Cap PA 6.6 39 Pressure gauge stud (G1/4 ) CW614N, 2.0401 40 Gasket Aramide fibre Spare parts DN 15 20 25 32 40 50 65 80 100 125 150 200 Face-to-face dimension FTF series 1 acc. to DIN EN 558 Standard-flange dimensions refer to page 7 L (mm) 130 150 160 180 200 230 290 310 350 400 480 600 Dimensions H1 (mm) 215 215 215 215 255 255 315 335 370 400 450 540 ØA (mm) 60 60 60 60 60 60 60 87 87 87 87 87 ØC1 (mm) 110 110 110 110 140 140 180 180 180 180 180 210 Travel (mm) 20 20 20 20 30 30 40 48 48 54 70 90 Limitation ΔP (bar) 16 16 16 16 16 16 16 16 16 16 16 14 Kvs-value (m 3 /h) 4,5 6,6 9,8 15,1 24,9 48,5 74,4 111 165 242 372 704 Zeta-value -- 4 5,9 6,5 7,3 6,6 4,2 5,1 5,3 5,9 6,7 5,8 5,2 Z-Value acc. to VDMA 24423 0,44 0,63 0,54 0,52 0,47 0,36 0,30 0,37 0,27 0,23 0,23 0,23 Zeta-value... range of tolerance for Kvs-values acc. to VDI/VDE 2173 Handwheel-diameter DN100 at Δp 10 bar, look at ARI-TL 0060000065 Weights 12.020 (kg) 3,5 4,1 4,8 6,6 9 11,5 18,5 24,5 40 49 91 170 Information / restriction of technical rules need to be observed! ARI-Valves of EN-JL1040 are not allowed to be operated in systems acc. to TRD 110. A production allowance acc. to TRB 801 No. 45 exists (acc. to TRB 801 No. 45 EN-JL1040 is not allowed.) The engineer, designing a system or a plant, is responsible for the selection of the correct valve. Resistance and fitness must be verified (contact manufacturer for information, refer to Product overview and Resistance list). 2 Edition 07/15 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!

ARI-ASTRA 042 Technical data Combined flow regulating valve - straight through with flanges and gland seal (Grey cast iron) Figure Nominal pressure Material Nominal diameter 12.042 PN 16 EN-JL1040 DN250-400 Construction: Operating temperature -10 C to +200 C travel indicator (scale) pressure gauge stud Observe restrictions at high differential pressures! (see below) (for max. permissible ΔP in throttling function, refer to annex: Flow diagram) Parts Pos. Sp.p. Description Fig. 12.042 DN250-400 1 Body EN-JL1040, EN-GJL-250 2 Bonnet EN-JL1040, EN-GJL-250 3 x Plug P265 GH, 1.0425 / G19 9 Nb Si, 1.4551 3.1 Soft seal PTFE +25% C 4 x Stem X20Cr13+QT, 1.4021+QT (burnished) 5 Handwheel EN-JL1040, EN-GJL-250 (coated) 6 x Packing ring Pure graphite 7 Stud 25CrMo4, 1.7218 8 Hexagon nut C35E, 1.1181 9 x Gasket Pure graphite (CrNi laminated with graphite) 19 Guard cap 11SMnPb30+C (coated) 25 Indicator (Travel indicator (scale)) Al 28 Pressure gauge stud (G1/4 ) CW614N, 2.0401 29 Gasket Aramide fibre 30 Locking device St - A3G 33 Travel limiter 4.6 - A2T Spare parts DN 250 300 350 400 Face-to-face dimension FTF series 1 acc. to DIN EN 558 Standard-flange dimensions refer to page 7 L (mm) 730 850 980 1100 Dimensions H2 (mm) 600 685 775 790 H3 (mm) 785 890 1035 1050 ØC2 (mm) 520 520 640 640 Travel (mm) 66 84 84 91 Limitation ΔP (bar) 9 6 4,5 3,5 Kvs-value (m 3 /h) 812 1380 1651 2383 Zeta-value -- 9,5 6,8 8,8 7,2 Zeta-value... range of tolerance for Kvs-values acc. to VDI/VDE 2173 Weights 12.042 (kg) 265 360 535 765 Information / restriction of technical rules need to be observed! ARI-Valves of EN-JL1040 are not allowed to be operated in systems acc. to TRD 110. A production allowance acc. to TRB 801 No. 45 exists (acc. to TRB 801 No. 45 EN-JL1040 is not allowed.) The engineer, designing a system or a plant, is responsible for the selection of the correct valve. Resistance and fitness must be verified (contact manufacturer for information, refer to Product overview and Resistance list). Edition 07/15 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com! 3

Combined flow regulating valve - straight through with flanges and bellows seal (SG iron) ARI-ASTRA Plus 042 Technical data Figure Nominal pressure Material Nominal diameter 22.042 PN 16 EN-JS1049 DN15-200 Construction: DN15-150: Operating temperature -10 C to +175 C digital display made of plastic pressure gauge stud (travel indicator (scale) optional: -10 C to +350 C) DN200: Operating temperature -10 C to +350 C travel indicator (scale) ( pressure gauge stud optional: -10 C to +200 C) Observe restrictions at high differential pressures! (see below) (for max. permissible ΔP in throttling function, refer to annex: Flow diagram) DN200 Parts Pos. Sp.p. Description Fig. 22.042 (DN15-150) Fig. 22.042 (DN200) 1 Body EN-JS1049, EN-GJS-400-18U-LT 1.2 Seat ring X20Cr13+QT, 1.4021+QT 2 Bonnet EN-JS1049, EN-GJS-400-18U-LT 3 x Plug X20Cr13+QT, 1.4021+QT 4 x Stem X20Cr13+QT, 1.4021+QT (burnished) 4.1 Bellows seal X6CrNiMoTi17-12-2, 1.4571 5 Handwheel DN80: PA 6 > DN80: DC01, 1.0330 (coated) EN-JL1040, EN-GJL-250 (coated) 6 x Packing ring Pure graphite 7 Stud 25CrMo4, 1.7218 8 Hexagon nut C35E, 1.1181 9 Gasket Pure graphite (CrNi laminated with graphite) 19 Guard cap 11SMnPb30+C, 1.0718+C (coated) 33 Travel limiter 4.6 - A2T / 8 - A2T 40 Gasket Aramide fibre 41 Pressure gauge stud (G1/4 ) CW614N, 2.0401 43 Indicator (Travel indicator (scale)) -- (optional) Al 76 x Indicator (digital) ABS -- Spare parts DN 15 20 25 32 40 50 65 80 100 125 150 200 Face-to-face dimension FTF series 1 acc. to DIN EN 558 Standard-flange dimensions refer to page 7 L (mm) 130 150 160 180 200 230 290 310 350 400 480 600 Dimensions H2 (mm) 225 225 235 235 255 255 270 290 380 405 435 520 H3 (mm) 240 240 245 245 275 275 295 315 425 465 495 625 ØC (mm) 140 140 140 140 140 140 140 140 210 210 210 400 Travel (mm) 6 6 8 8 13 13 16 20 25 32 40 50 Limitation ΔP (bar) 16 16 16 16 16 16 16 16 16 16 16 14 Kvs-value (m 3 /h) 5,04 6,06 8,72 14 27 33,2 55,4 89,5 125 224 330 570 Zeta-value -- 3,2 7 8,2 8,5 5,6 9,1 9,3 8,2 10,2 7,8 7,4 7,9 Zeta-value... range of tolerance for Kvs-values acc. to VDI/VDE 2173 Weights 22.042 (kg) 4 5 6,1 7,2 8,7 10,8 14,9 20,7 32,4 51,6 74 147 Information / restriction of technical rules need to be observed! A production allowance acc. to TRB 801 No. 45 exists The engineer, designing a system or a plant, is responsible for the selection of the correct valve. Resistance and fitness must be verified (contact manufacturer for information, refer to Product overview and Resistance list). 4 Edition 07/15 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!

ARI-ASTRA Plus 042 Technical data Combined flow regulating valve - straight through with flanges and gland seal (SG iron) Figure Nominal pressure Material Nominal diameter 22.042 PN 16 EN-JS1049 DN250-400 Construction: Operating temperature: -10 C to +350 C Travel indicator (scale) ( pressure gauge stud optional: -10 C to +200 C) Observe restrictions at high differential pressures! (see below) (for max. permissible ΔP in throttling function, refer to annex: Flow diagram) Parts Pos. Sp.p. Description Fig. 22.042 (DN250-400) 1 Body EN-JS1049, EN-GJS-400-18U-LT 1.2 Seat ring X20Cr13+QT, 1.4021+QT 2 Bonnet EN-JS1049, EN-GJS-400-18U-LT 3 x Plug P265 GH, 1.0425 / G19 9 Nb Si, 1.4551 4 x Stem X20Cr13+QT, 1.4021+QT (burnished) 5 Handwheel EN-JL1040, EN-GJL-250 (coated) 6 x Packing ring Pure graphite 7 Stud 25CrMo4, 1.7218 8 Hexagon nut C35E, 1.1181 9 x Gasket Pure graphite (CrNi laminated with graphite) 19 Guard cap 11SMnPb30+C, 1.0718+C (coated) 25 Indicator (Travel indicator (scale)) Al 28 Pressure gauge stud (G1/4 ) (optional) CW614N, 2.0401 29 Gasket (optional) Aramide fibre 30 Locking device St - A3G 33 Travel limiter 4.6 - A2T / 5 - A2T Spare parts DN 250 300 350 400 Face-to-face dimension FTF series 1 acc. to DIN EN 558 Standard-flange dimensions refer to page 7 L (mm) 730 850 980 1100 Dimensions H2 (mm) 600 685 775 790 H3 (mm) 785 890 1035 1050 ØC2 (mm) 520 520 640 640 Travel (mm) 66 84 84 91 Limitation ΔP (bar) 9 6 4,5 3,5 Kvs-value (m 3 /h) 812 1380 1651 2383 Zeta-value -- 9,5 6,8 8,8 7,2 Zeta-value... range of tolerance for Kvs-values acc. to VDI/VDE 2173 Weights 22.042 (kg) 265 360 535 620 Information / restriction of technical rules need to be observed! A production allowance acc. to TRB 801 No. 45 exists The engineer, designing a system or a plant, is responsible for the selection of the correct valve. Resistance and fitness must be verified (contact manufacturer for information, refer to Product overview and Resistance list). Edition 07/15 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com! 5

ARI-ASTRA 020 / ASTRA Plus 042 Travel limiter ASTRA Travel limiting screw PA6 Hexagon bolt EN 24018-4.6 - A2T Hexagon nut EN 24034-5 - A2T Locking device Lubricating nipple Travel limiter DN15-200 Travel limiter, Locking device DN250-400 ASTRA Plus Hexagon bolt EN 24018-4.6 - A2T Hexagon nut EN 24034-5 - A2T Hexagon bolt EN 24018-4.6 - A2T Hexagon nut EN 24034-5 - A2T Locking device Lubricating nipple Flat lubricating nipple Locking device Travel limiter, Locking device DN15-150 Travel limiter, Locking device DN200-400 6 Edition 07/15 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!

ARI-ASTRA 020 / ASTRA Plus 042 Flange dimensions / Pressure-temperature-ratings / Sizing DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 Standard-flange dimensions acc. to DIN EN 1092-2 Flange holes / -thickness tol. acc. To DIN 2533 ØD (mm) 95 105 115 140 150 165 185 200 220 250 285 340 405 460 520 580 PN16 ØK (mm) 65 75 85 100 110 125 145 160 180 210 240 295 355 410 470 525 n x Ød (mm) 4x14 4x14 4x14 4x18 4x18 4x18 4x18 8x18 8x18 8x18 8x22 12x22 12x26 12x26 16x26 16x30 Pressure-temperature-ratings Intermediate values for max. permissible operational pressures can be determined by linear interpolation of the given temperature / pressure chart. acc. to DIN EN 1092-2 -10 C to 120 C 150 C 200 C 250 C 300 C 350 C EN-JL1040 16 (bar) 16 14,4 12,8 11,2 9,6 -- EN-JS1049 16 (bar) 16 15,5 14,7 13,9 12,8 11,2 Attention: Observe operating temperature! 12.020-10 C to +120 C (for a short time up to +130 C) DN15-200 digital display made of plastic (refer to page 2) pressure gauge stud 12.042-10 C to +200 C DN250-400 travel indicator (scale) (refer to page 3) pressure gauge stud 22.042 DN15-150 (refer to page 4) 22.042 DN200-400 (refer to page 4+5) -10 C to +175 C digital display made of plastic pressure gauge stud (travel indicator (scale) optional: -10 C to +350 C without pressure gauge stud) -10 C to +350 C Travel indicator (scale) ( pressure gauge stud optional: -10 C to +200 C) myvalve - Valve Sizing-Program Contents: Media: Module ARI-Combined flow regulation ASTRA/ASTRA-Plus-Calcuation - Sizing of valve-size with given temperature, flow and operating pressure Integrated media-data bank (more than 160 media) with conditions: - Vapours / gases - Steam (saturated and superheated) - Liquids Special features: System requirements: - Project administration of the calculation and product data incl. spare part drawings concerning to project and tag number - Direct output or calculation and product data in PDF format - Product data could be taken for a direct order - SI- and ANSI-units with direct conversion to another data bank - Settings with over pressure or absolute pressure - All ARI valves are integrated in a data bank - Direct access relating to the product on data sheets, operating instructions, pressure-temperature-diagram, controller characteristics, spare part drawings and CAD-symbols on the website. - Operation in company networks possible (no complex installations on individually PC s necessary) - Extensive catalogue extending over several product groups Windows operating systems, Linux, etc. Edition 07/15 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com! 7

ARI-ASTRA 020 / ASTRA Plus 042 Accessories Balancing instrument ARImetec -DX For flow and differential pressure measurement in hydraulic systems Sensor device and hand terminal (Industry PDA) Adapter Pressure gauge stud Optional: Sensor device and Smartphone App (Android, incl. 2 licences) Sensor device (refer to separates Data sheet) with extension for isolation Hand terminal (Industry-PDA) Optional: Smartphone App (Android) DN 15-25 32-40 50-80 100-400 Extension stud with sealing (standard) Design 1 Adapter for pressure gauge stud necessary only for measuring Design 2 Measuring valve with sealing A Extension 40 mm B C Combinations for isolation acc. to the german Energy saving order - EnEV Attention: EPDM-sealing; no mineral oil based media allowed! Threaded end for body connection Extension A or 2 x Extension A Attention: Observe operating temperature! Accessories -10 C to +90 C Measuring -10 C to +90 C Please indicate when ordering - Figure-No. - Nominal pressure Please indicate in your order, if the valves are to be installed in - Nominal diameter hazardous areas (ATEX). - Special design / accessories Example: Figure 12.020; Nominal pressure PN16; Nominal diameter DN 100. Technology for the Future. G E R M A N Q U A L I T Y V A L V E S ARI-Armaturen Albert Richter GmbH & Co. KG, D-33750 Schloß Holte-Stukenbrock, Tel. +49 52 07 / 994-0, Telefax +49 52 07 / 994-158 or 159 Internet: http://www.ari-armaturen.com E-mail: info.vertrieb@ari-armaturen.com 8 Edition 07/15 - Data subject to alteration - Regularly updated data on www.ari-armaturen.com!

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