A - 2564 Weissenbach AUSTRIA Tel. +43/2672/890-0, Fax: 890-13 Internet: www.polytechnik.com E-Mail: office@polytechnik.at 1
Biomass heat and energy production Ing. Herbert Brenner Polytechnik Luft-und Feuerungstechnik GmbH 2
Our expertise in combustion of biomass: more than 40 jears experiance worldwide subsidiaries more than 2.300 plants in operation export-rate rate approx. 85 % 3
World Energy Consumption 2060 1500 Exajoule =10 18 J - sustainable development - biomass market of tomorrow will increase rapidly unknown geothermal 1000 500 solar energy new biomass wind water trad. biomass nuclear power natural gas oil coal and lignite 0 1900 1920 1940 1960 1980 2000 2020 2040 2060 Predicted World s s Energy Consumption (Shell-Study) Study) Source: Deutsche Shell AG Renewable energy sources Today s energy sources 4
BIOMASS COMBUSTION PLANTS with an individual boiler capacity of 500 kw to 20.000 kw 5
Combustion types: hydraulic grate furnaces underfeed grate furnaces underfeed stokers 6
Kind of fuels: saw and plane shavings saw dust wood chips bark demolition wood grain remains poultry dung / horse dung other biomass 7
To produce heat and / or electricity for : district heating plants CHP cogeneration plants production heating processes 8
heat exchanger (boiler) for: warm water (up to 95 C) hot water (more than 95 C to 200 C) low pressure steam (up to 1 bar) high pressure steam (up to 36 bar) high pressure hot steam (up to 450 C, 63 bar) thermo oil (up to 320 C) 9
complete turn key installations, incl. fuel discharge fuel feeding system furnace boiler flue gas dedusting system control and regulation unit 10
electro-installation power generation units waterside installation incl. piping building for boiler house and fuel storage auxilary systems 11
Design and planning: Definition of plant parameters: pressures, temperatures, capacities, (warmwater, hotwater, steam, thermooil) Determine the annual heat consumption (min - max. capacities, annual operating hours table ) 12
annual heat consumption of district heating
Design and planning: AVAILABLE FUEL Accurate definition of the used fuel (min- /max. watercontents, size, ash contents, chemical analysis ) to fix the feeding and combustion system Determination of the ingredients of fuel as nitrogen, clorine, sulfur, o.s.o. to fix the flue gas cleaning system according to the valid emission levels 14
Design and planning: Nitrogen in the fuel: valid for level of NOx (NO2) : SNCR-plants, SCR- plants or other NOx reducing methods Chlorine: valid for HCl-value in flue gas and high temperature corrosion; Fix the heat transfer and max. temperatures in the boiler Sulfur: valid for SO2-value in flue gas, raises up the dew-point of the flue gas (corrosion) 15
Process engineering Definition of the proceedings according to the costs and economics Definition of the boiler parameters and fuel feeding / storage / and flue gas handling and cleaning. Choice of the flue gas cleaning system: multicyclone electrostatic filter bagfilter 16
Process engineering the heat-led application of a CHP plant are focussed to the heat requirements of the heat consumers. MW th 25 20 15 10 5 0 heat led application (ORC, back pressure turbine) 1 2 3 4 MW el heat / energy ratio For the power-led application of a CHP plant the focus is on the power production." MW th 25 20 15 10 5 0 power led application (extraction condensing turbine) 1 2 3 4 MW el heat / energy ratio 17
photosynthesis and carbon - cycle Energy from Biomass Sonnen- Energie CO 2 H 2 O Wood combustion doesn t contribute to greenhouse effect, because the disengaging carbon dioxide originated from combustion, will be bound by photosynthesis in growing up trees / plants. O 2 Heizhaus Therefore the CO2 balance is equalised. Biomass based heating plants use local, natural energy sources, which are renewable by photosynthesis. Holz Thermische Energie The use of wood energy contributes to the maintenance of forestry and landscape. H 2 O Mineralstoffe Asche 18
Clean combustion through adiabate combustion chamber with adjacent heat utilisation Advantage of Polytechnik: Low emissions (NOx, dust, CO, CxHy) Low fouling of adjacent heat exchangers Less expenses for cleaning / maintenance 19
Hydraulic moving grate firing system 20
Hydraulic pushing rods for silo extraction 21
Hydraulic driven fuel feeding device to firing 22
3 D planning of fuel feeding device 23
District heating plant 2x10MW 24
Control and visualisation system 25
Automatic boiler cleaning device 26
Technologies for CHP and Power generation units: ORC (Organic Rancine Cycle plants) Steam turbine plants biomass gasification with gas turbines/engines other power generating processes 27
hot water boiler Boiler efficiency for biomass fuel w = 50 % 85-87 % Thermooilboiler with economisers for ORC-cycle cycle- split system 83 84 % Steamboiler incl. economiser 85 87 % 28
Your partner from first concept 29
.. until after sales service. 30
Organic Rankine Cycle (ORC) concept: a commercial technology for distributed production of combined heat and power from various energy sources Turboden T600 CHP (600 kwel) 31 Doc. 08A00171_e - Copyright 2008 Turboden S.r.l.
ORC Plants in cogeneration >70 units from 0,2 2MWel in operation in Europe 32
Lay out: one single skid up to 800 kw el T600 unit (600 kw el ) lay-out 33 Doc. 08A00171_e - Copyright 2008 Turboden S.r.l.
Lay out: separate items above 800 kw el T1500 unit (1500 kw el ) lay-out 34 Doc. 08A00171_e - Copyright 2008 Turboden S.r.l.
ORC-Reference Reference plants (excerpt) 35
Rankine Cycle (steam cycle): production of combined heat and power with steam turbine 36
Impressions of Reference plants 37
Automatic fuel extraction 38
Moving grate combustion units with air pre-heater, 21 000 kw (District heating) District heating plant Pisz, Poland 39
Errection of a cogeneration plant (2 x 10 000 kwtherm, 5 000 kwel) Göpfritz, Austria 40
Errection of a co-generation plant under Russian conditions, Archangelsk, Russia E r 41
Delivery of a co-generation plant 8MW 42
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Lay out CHP plant : 42 MW therm. and 7500 kw el Bio Energie Lozere FR-48000 Mende 54
A - 2564 Weissenbach AUSTRIA Tel. +43/2672/890-0, Fax: 890-13 Internet: www.polytechnik.com E-Mail: office@polytechnik.at THANK YOU FOR YOUR ATTENTION 55