00 Series End Drive Conveyors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 0 975 Cottonwood Ave. TEL: -800-397-8664 TEL: 6-367-7600 Hartland, WI 5309-000 USA FAX: -800-369-440 FAX: 6-367-587 85-45 Rev. I For other service manuals visit our website at: www.dorner.com/service_manuals.asp
Table of Contents Introduction... 3 Warnings General Safety... 4 Product Description... 5 Specifications... 5 Installation... 7 Required Tools... 7 Recommended Installation Sequence... 7 Conveyors Up to ft (3658 mm)... 7 Conveyors Longer Than ft (3658 mm)... 7 Mounting Brackets... 8 Return Rollers... 9 Cleated Belt and 6 (5 5 mm) Wide Flat Belt Conveyors... 9 8 4 (03 60 mm) Wide Flat Belt Conveyors... 9 Preventive Maintenance and Adjustment... 0 Required Tools... 0 Standard Tools... 0 Special Tools... 0 Checklist... 0 Lubrication... 0 Maintaining Conveyor Belt... 0 Troubleshooting... 0 Cleaning... 0 Conveyor Belt Replacement... 0 Conveyor Belt Replacement Sequence... 0 Belt Removal for Conveyor Without Stands or Gearmotor Mounting Package... 0 Belt Removal for Conveyor With Stands and Gearmotor Mounting Package... Belt Installation for Conveyor without Stands or Gearmotor Mounting Package... Belt Installation for Conveyor with Stands and Gearmotor Mounting Package... Conveyor Belt Tensioning... 3 Conveyors with.5 (3 mm) Diameter Pulleys... 3 Conveyors with Nose Bar Idlers... 3 Conveyor Belt Tracking... 4 V-Guided Belts... 4 Non V-Guided Belts... 4 Pulley Removal... 4 A Idler Pulley Removal... 5 B Drive Pulley Removal... 5 Bearing Removal & Replacement... 6 Removal... 6 Replacement... 6 Drive Pulley and Pulley Installation... 7 Drive Pulley Installation... 7 Idler Pulley Installation... 7 Nose Bar Bearing Replacement... 7 Notes... 9 Service Parts... 0 (5mm) Wide Conveyor... 0 3 (76mm) to 6 (5mm) Wide Conveyor... 8 (03mm) to (305mm) Wide Conveyor... 4 8 (457mm) to 4 (60mm) Wide Conveyor... 6 Nosebar End Assembly... 8 04 3 (76mm) Aluminum Side... 9 05.5 (38mm) Aluminum Side... 30 07 Low to Side Wiper... 3 09 Low to High Side... 3 0.5 (3mm) Extruded Plastic... 33 3 Adjustable Guiding... 34 0.5 (3mm) Cleated Belt Guiding... 35 (5mm) Cleated Belt Guiding... 36 (5mm) Cleated Belt Guiding... 37 Flared Side Guiding... 38 Flat Belt Stand Mount Assembly... 39 Cleated Belt Stand Mount Assembly... 39 Flat Belt Stand Mount Assembly for (60mm) Conveyors... 40 Cleated Belt Stand Mount Assembly for (60mm) Conveyors... 40 Connecting Assembly without Stand Mount... 4 Flat Belt Connecting Assembly with Stand Mount)... 4 Cleated Belt Connecting Assembly with Stand Mount.. 4 (5mm) to 6 (5mm) Flat Belt Return Roller... 4 8 (03mm) to 4 (60mm) Flat Belt Return Roller... 43 Cleated Belt Return Roller... 43 Conveyor Belt Part Number Configuration... 44 Notes... 45 Return Policy... 46 Dorner Mfg. Corp. 85-45 Rev. I
Introduction IMPORTANT Some illustrations may show guards removed. DO NOT operate equipment without guards. Upon receipt of shipment: Compare shipment with packing slip. Contact factory regarding discrepancies. Inspect packages for shipping damage. Contact carrier regarding damage. Accessories may be shipped loose. See accessory instructions for installation. Dorner s Limited Warranty applies. Dorner has convenient, pre configured kits of Key Service Parts for all conveyor products. These time saving kits are easy to order, designed for fast installation, and guarantee you will have what you need when you need it. Key Parts and Kits are marked in the Service Parts section of this manual with the Performance Parts Kits logo. Dorner 00 series conveyors are covered by Patent Numbers 5,74,435, 6,98,98, 6,4,38 and corresponding patents and patent applications in other countries. Dorner reserves the right to make changes at any time without notice or obligation. 85-45 Rev. I 3 Dorner Mfg. Corp.
Warnings General Safety A WARNING The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. A DANGER Climbing, sitting, walking or riding on conveyor will cause severe injury. KEEP OFF CONVEYORS. A DANGER A WARNING Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, CHECK FOR POTENTIAL PINCH POINTS and other mechanical hazards before system start-up. A WARNING DO NOT OPERATE CONVEYORS IN AN EXPLOSIVE ENVIRONMENT. A WARNING Loosening stand height or angle adjustment screws may cause conveyor sections to drop down, causing severe injury. SUPPORT CONVEYOR SECTIONS PRIOR TO LOOSENING STAND HEIGHT OR ANGLE ADJUSTMENT SCREWS. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. A WARNING Gearmotors may be HOT. DO NOT TOUCH Gearmotors. Dorner Mfg. Corp. 4 85-45 Rev. I
Product Description Refer to Figure for typical components. A Conveyor Figure B C D B C Gearmotor Mounting Package Gearmotor I J D E F Guiding & Accessories Mounting Brackets Return Rollers A E F E G H Support Stand Variable Speed Controller H I Drive End G J Idler/Tension End Figure Specifications Models: Flat Belt 00 Series Conveyor 0 M WW LLLL A PP BB Belt Type* Conveyor Profile* Output Shaft Position* Conveyor Length Reference Conveyor Width Reference Document Language, M = English Pulley Type: 0 = Standard.5 (3mm) Dia. = Gang Drive (5mm) Dia. = with belt tracking cams and mounting brackets = with V-guide tracking and mounting brackets 3 = with nosebar transfer tail and mounting brackets 4 = with V guide tracking and no mounting brackets 5 = with belt tracking cams and no mounting brackets 6 = with nosebar transfer tail and no mounting brackets Cleated Belt 00 Series Conveyor 4 C M WW LLLL A SSSS Cleat Spacing* Output Shaft Position* Conveyor Length Reference Conveyor Width Reference Document Language, M = English Cleat Type* 0 = with V-guide tracking and no mounting brackets 4 = with V-guide tracking and mounting brackets 5 = with belt tracking cams and mounting brackets 9 = with belt tracking cams and no mounting brackets * See Ordering and Specifications Catalog for details. Conveyor Supports: Figure K L M Maximum Distances: K = 8 (457 mm)** L = 6 ft (89 mm)*** M = 8 (457 mm) ** For Heavy Load Bottom Mount Package, mount support under gear head. *** For conveyors longer than ft (3658 mm), install support at joint. Figure 85-45 Rev. I 5 Dorner Mfg. Corp.
Specifications Specifications: Conveyor Width Reference (WW) 0 03 04 05 06 08 0 8 4 Conveyor Belt Width.75 (44mm) Maximum Conveyor Load* (See NOTE Below) Conveyor Startup Torque* Belt Travel Maximum Belt Speed* Belt Takeup 30 lb (4kg) in-lb (0.5Nm).75 (70mm) 35 lb (6kg) 3 in-lb (0.6Nm) 3.75 (95mm) 4 lb (9kg) 4 in-lb (0.7Nm) 5 (7mm) 50 lb (3kg) 6 in-lb (0.8Nm) 6 (5mm) 60 lb (7kg) 8 in-lb (0.9Nm) 8 (03mm) 70 lb (3kg) 0 in-lb (.Nm) 0 (54mm) 80 lb (36kg) in-lb (.4Nm) (305mm) 80 lb (36kg) 4 in-lb (.5Nm) 4.0 (88 mm) per revolution of pulley 64 ft/minute (80.5 m/minute) 0.38 (0 mm) of stroke = 0.75 (9 mm) of belt take-up 8 (457mm) 80 lb (36kg) 5 in-lb (.7Nm) (533mm) 80 lb (36kg) 8 in-lb (.0Nm) 4 (609mm) 80 lb (36kg) 0 in-lb (.3Nm) Conveyor Length Reference (LL) Conveyor Length Up to 8 ft in any length to nearest 0. (3mm) 0 03 04 05 06 07 08 09 0 3** 4** 5** 6** 7** 8** 8-ft (5486 mm)** 7-ft (58 mm)** 6-ft (4877 mm)** 5-ft (457 mm)** 4-ft (467 mm)** 3-ft (396 mm)** -ft (3658 mm) -ft (3353 mm) 0-ft (3048 mm) 9-ft (743 mm) 8-ft (438 mm) 7-ft (34 mm) 6-ft (89 mm) 5-ft (54 mm) 4-ft (9 mm) 3-ft (94 mm) -ft (60 mm) NOTE Maximum conveyor loads based on: Non-accumulating product Product moving towards gearmotor Conveyor being mounted horizontal * See Ordering and Specifications Catalog for details. ** Lengths available only in 6 (5 mm) & wider conveyors. Dorner Mfg. Corp. 6 85-45 Rev. I
Installation NOTE Conveyor MUST be mounted straight, flat and level within confines of conveyor. Use a level (Figure 3, item N) for setup. Conveyors Longer Than ft (3658 mm). Locate conveyor sections (Figure 4, item O) Figure 4 Figure 3 N O O Figure 4. On tension end of the conveyor, identified with Figure 3 Installation Component List O Conveyor frame (two sections if longer than ft) P Conveyor brackets (4x) Q Return rollers (for longer conveyors) Required Tools Figure 5 a label (Figure 5, item R), push in head plate assembly (S): On both sides of conveyor, loosen and move cam tracking assemblies (T) (if equipped) away from head plates, then loosen fastening screws (U) and push head plate assembly inward. U T Hex-key wrenches: 4 mm, 5 mm Level Torque wrench Recommended Installation Sequence Install support stands (see accessory instructions) Assemble conveyor (if required) Attach mounting brackets to conveyor Attach conveyor to stands Install return rollers on conveyor (optional) Mount gearmotor mounting package (see accessory instructions) Attach guides/accessories (see page 0 through page 43 of Service Parts section for details) Conveyors Up to ft (3658 mm) No assembly is required. Install mounting brackets and return rollers. Refer to Mounting Brackets on page 8 and Return Rollers on page 9. Figure 5 3. Roll out conveyor belt and place conveyor frame sections (Figure 6, item O) into belt loop. Figure 6 S O Figure 6 4. Join conveyor sections and install frame connector plates (Figure 7, item V) or connector/mount brackets (VA) and screws (W) on both sides as indicated. Tighten screws to 60 in-lb (7 Nm). O R 85-45 Rev. I 7 Dorner Mfg. Corp.
Installation Figure 7 Figure 9 V Y AC W AB Figure 7 5. With a 5 mm hex-key wrench, rotate pinion gear (Figure 8, item X) to tension the conveyor belt. Tighten fastening screws (U) on both sides of conveyor to 80 inlb (9 Nm). For proper tensioning, refer to Conveyor Belt Tensioning on page 3. VA AA Z Figure 9 Figure 8 Figure 0 U Y AC AB X Figure 8 6. Install mounting brackets and return rollers. Refer to Mounting Brackets on page 8 and Return Rollers on page 9. 7. If equipped with cam tracking assemblies (Figure 5, item T), reposition and adjust belt tracking. Refer to Conveyor Belt Tracking on page 4. Mounting Brackets. Locate brackets. Exploded views shown in Figure 9 & Figure 0. Z AA Figure 0. Remove screws (Figure 9, item Y & Z) & (Figure 0, item Y & Z), washers (AA), nuts (AB) and T-bars (AC) from brackets. 3. Insert T-bars (Figure 9, item AC) & (Figure 0, item AC) into conveyor side slots (Figure, item AD). Fasten brackets (Figure, item P) to conveyor with mounting screws (Y). Dorner Mfg. Corp. 8 85-45 Rev. I
Installation Figure AD. Remove screws (Figure, item AE) & (Figure 3, item AE) and clips (AF) from roller assembly. 3. Install roller assemblies (Figure 4, item Q) as shown. Tighten screws (AE) to 60 in-lb (7 Nm). Figure 4 Z AA AB Y P AE Q Q Figure 4. Fasten brackets to support stand with mounting screws (Figure, item Z), washers (AA) and nuts (AB). 5. Tighten screws (Figure, item Y & Z) to 60 in-lb (7 Nm). Return Rollers Cleated Belt and 6 (5 5 mm) Wide Flat Belt Conveyors. Locate return rollers. Exploded views shown in Figure & Figure 3. Figure NOTE Mounting brackets for flat belt conveyors shown. AF AE Figure 4 8 4 (03 60 mm) Wide Flat Belt Conveyors. Locate return rollers. Exploded view shown in Figure 5. Figure 5 Figure 5. Remove screws (Figure 5, item AG) and clips (AH) from roller assembly. 3. Install roller assembly as shown (Figure 6, item Q). Tighten screws (AG) to 60 in-lb (7 Nm). Figure 6 AG AH AH AG AE AF Q Figure 3 Figure AG AF AE Figure 6 AE AF Figure 3 85-45 Rev. I 9 Dorner Mfg. Corp.
Preventive Maintenance and Adjustment Required Tools Standard Tools Hex-key wrenches:.5 mm, 4 mm, 5 mm Arbor press Special Tools 807 078 Bearing Puller Tool (or equivalent) 4509 Bearing Installation Tool 456070 Bearing Removal Tool Checklist Keep service parts on hand (see Service Parts section for recommendations) Keep supply of belt cleaner (part # 6569) Clean entire conveyor and knurled pulley while disassembled Replace worn or damaged parts Lubrication No lubrication is required. Replace bearings if worn. Maintaining Conveyor Belt Damage to V-guide indicates: Twisted or damaged conveyor frame Dirt impacted on pulleys Excessive or improper side loading Cleaning NOTE Visit www.dorner.com for complete list of troubleshooting solutions. IMPORTANT Do not use belt cleaners that contain alcohol, acetone, Methyl Ethyl Ketone (MEK) or other harsh chemicals. Use Dorner Belt Cleaner (part # 6569). Mild soap and water may also be used. Do not soak the belt. For /05 woven polyester and /06 black anti-static belts, use a bristled brush to improve cleaning. Conveyor Belt Replacement A WARNING Troubleshooting Inspect conveyor belt for: Surface cuts or wear Stalling or slipping Damage to V-guide Surface cuts and wear indicate: Sharp or heavy parts impacting belt Jammed parts Improperly installed bottom wipers (if installed) Accumulated dirt in wipers (if installed) Foreign material inside the conveyor Improperly positioned accessories Bolt-on guiding is pinching belt Stalling or slipping indicates: Excessive load on belt Conveyor belt or drive timing belt are not properly tensioned Worn knurl or impacted dirt on drive pulley Intermittent jamming or drive train problems Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Conveyor Belt Replacement Sequence Remove old conveyor belt: - Conveyor without Stands or Gearmotor Mounting Package - Conveyor with Stands and Gearmotor Mounting Package Install new conveyor belt Tension conveyor belt Belt Removal for Conveyor Without Stands or Gearmotor Mounting Package. If equipped, remove bottom wipers (Figure 7, item AJ): Remove fastening screws (AI) then remove wiper (AJ). Dorner Mfg. Corp. 0 85-45 Rev. I
Preventive Maintenance and Adjustment Figure 7 Figure 9 AI AI AM AJ AL AK AK AM Figure 7. If equipped, remove return rollers and guiding and accessories from one side of conveyor. 3. On tension end of the conveyor, identified with a Figure 8 label (Figure 8, item R), push in head plate assembly (S): On both sides of conveyor, loosen and move cam tracking assemblies (T) (if equipped) away from head plates, then loosen fastening screws (U) and push head plate assembly inward. U T Figure 9. Remove mounting brackets (Figure 9, item AM) from one side of conveyor. (Reverse steps 3 & 4 of Mounting Brackets section beginning on page 8.) If equipped with heavy load drive package, remove brackets from side opposite drive cover (Figure 0, item AN). 3. If equipped, remove bottom wipers (Figure 7, item AJ): Remove fastening screws (AI) then remove wiper (AJ). 4. If equipped, remove return rollers, guiding and accessories from side opposite drive cover (Figure 0, item AN). Figure 0 AO S Figure 8 R AN 4. Remove conveyor belt. Belt Removal for Conveyor With Stands and Gearmotor Mounting Package A WARNING AO AP Removing mounting brackets without support under gearmotor will cause conveyor to tip, causing severe injury. PROVIDE SUPPORT UNDERNEATH THE GEARMOTOR WHEN CHANGING THE BELT. Place temporary support stands (Figure 9, item AK) at both ends of the conveyor. Place an additional support stand under the drive motor (AL), if equipped. See WARNING. Figure 0 5. If equipped with heavy load drive package, remove drive support bracket (Figure 0, item AP): Remove bracket screws (AO) then remove bracket (AP). 6. On tension end of the conveyor, identified with a label (Figure, item R), push in head plate assembly (S): On both sides of conveyor, loosen and move cam tracking assemblies (T) (if equipped) away from head plates, then loosen fastening screws (U) and push head plate assembly inward. 85-45 Rev. I Dorner Mfg. Corp.
Preventive Maintenance and Adjustment Figure U T Belt Installation for Conveyor with Stands and Gearmotor Mounting Package A WARNING S R Figure 7. Remove belt (Figure, item AQ) from conveyor. Figure AQ Figure Belt Installation for Conveyor without Stands or Gearmotor Mounting Package. Orient belt so splice leading fingers (Figure 3, item AR) point in the direction of belt travel as identified by the conveyor directional label (AS). AQ. Ensure temporary support stands (Figure 9, item AK) are placed at both ends of the conveyor. Place an additional support stand under the drive motor (AL), if equipped. See WARNING.. Orient belt so splice leading fingers (Figure 3, item AR) point in the direction of belt travel as identified by the conveyor directional label (AS). 3. Install belt (Figure 4, item AQ) on conveyor. Lift conveyor slightly to avoid pinching belt on temporary support stands. Figure 4 Removing mounting brackets without support under gearmotor will cause conveyor to tip, causing severe injury. PROVIDE SUPPORT UNDERNEATH THE GEARMOTOR WHEN CHANGING THE BELT Figure 3 AQ AQ AR AS Figure 3. Slide belt onto the conveyor frame assembly. 3. Tension belt. Refer to Conveyor Belt Tensioning on page 3. 4. If equipped, install wipers, return rollers and guiding. Figure 4 4. Re-install conveyor mounting brackets. Refer Mounting Brackets beginning on page 8, steps 3 through 5. 5. If equipped with a heavy load drive package, re-install drive support bracket (Figure 0, item AP). 6. Tension belt. Refer to Conveyor Belt Tensioning on page 3 7. If equipped, re-install wipers, return rollers and guiding. Dorner Mfg. Corp. 85-45 Rev. I
Preventive Maintenance and Adjustment Conveyor Belt Tensioning Conveyors with.5 (3 mm) Diameter Pulleys. On tension end of the conveyor, identified with a Figure 5 A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. label (Figure 5, item R), adjust head plate assembly (S): On both sides of conveyor, loosen fastening screws (U) and rotate pinion gear (X) to adjust head plate assembly. U T NOTE On pinion gear, do not exceed a torque of 5 in-lb (.8 Nm) for (44 305mm) wide conveyors and 50 in-lb (4.5 Nm) for an 8 4 (457 60mm) wide conveyor. Over tensioning the conveyor belt could cause excessive pulley bearing load and early failure. 3. After adjusting proper tensioning, tighten fastening screws (Figure 5, item U) on both sides of conveyor to 60 in-lb (7 Nm). 4. If equipped with cam tracking assemblies (Figure 5, item T), position against head plates and adjust belt tracking. Refer to Conveyor Belt Tracking on page 4. Conveyors with Nose Bar Idlers. On tension end of the conveyor, identified with a label (Figure 7, item R), adjust head plate assembly (S): On both sides of conveyor, loosen fastening screws (U) and rotate pinion gear (X) to adjust head plate assembly. Figure 7 S R X U T Figure 5. Adjust head plate assembly so end of conveyor frame aligns with or between the head plate tensioning marks (Figure 6, item AT & AU). Replace belt if proper tensioning can not be obtained while aligning the end of the conveyor frame with or between the tensioning marks. See NOTE. Figure 6 S Figure 7. Adjust head plate assembly so the edge of the axle support plate (Figure 8, item AV) is separated from the end of the conveyor (AW) by.5 (9 mm). Replace belt if proper tensioning can not be obtained within a distance of.50 (38 mm). See NOTE. R X AT AU Figure 6 85-45 Rev. I 3 Dorner Mfg. Corp.
Preventive Maintenance and Adjustment Figure 8 Figure 9 BELT TRAVEL U T AV AW.5 (9 mm) S AY Figure 8 3. After adjusting proper tensioning, tighten fastening screws (Figure 7, item U) on both sides of conveyor to 60 in-lb (7 Nm). 4. If equipped with cam tracking assemblies (Figure 7, item T) position against head plates and adjust belt tracking. Refer to Conveyor Belt Tracking, next section. Conveyor Belt Tracking V-Guided Belts V-guided belts do not require tracking adjustment. Non V-Guided Belts NOTE On pinion gear, do not exceed a torque of 5 in-lb (.8 Nm) for (44 305mm) wide conveyors or 50 in-lb (4.5 Nm) for an 8 4 (457 60mm) wide conveyor. Over tensioning the conveyor belt could cause excessive pulley bearing load and early failure. Non V-guided belt conveyors are equipped with belt tracking cam assemblies (Figure 9, item T) for belt tracking adjustment. AZ Figure 9 When adjusting belt tracking, always adjust the discharge end of the conveyor first. To adjust belt tracking: 5. Ensure head plate fastening screws (Figure 9, item U) on both sides of conveyor are tightened. 6. On both sides of conveyor, loosen two () cam fastening screws (AX). Adjust cams (AY) until indicator slots (AZ) are horizontal and facing end of conveyor. Then slide cam assemblies against head plates (S) and retighten cam fastening screws (AX) to 60 in-lb (7 Nm). 7. On the side toward which the belt is tracking, loosen head plate fastening screws (U). 8. With the conveyor running, use a 5 mm hex-key wrench to rotate the tracking cam (AY) in small increments until the belt tracks in the center of the conveyor. Then while holding the cam in position, re-tighten the head plate fastening screws (U) with a 4 mm hex-key wrench to 60 in-lb (7 Nm). Pulley Removal AX A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Leaving the conveyor belt in place, remove the desired pulley following the corresponding instructions below: A Idler Pulley Removal B Drive Pulley Removal Dorner Mfg. Corp. 4 85-45 Rev. I
Preventive Maintenance and Adjustment A Idler Pulley Removal. On one side of the conveyor, loosen two () head plate fastening screws (Figure 30, item U) and remove them. Figure 3 NOTE To prevent damage to the head plates and pulley, be sure to remove them slowly because they are not attached to pulley. Figure 30 Figure 3 4. Slide spindle out of the belt loop. U B Drive Pulley Removal A WARNING Figure 30. Remove the head plate (Figure 3, item BA) from the conveyor frame. Figure 3 Drive shaft keyway may be sharp. HANDLE WITH CARE.. On one side of the conveyor, loosen two () head plate fastening screws (Figure 33, item U) and remove. NOTE To prevent damage to the head plates, be sure to remove them slowly because they are not attached to pulley. Figure 33 BA Figure 3 3. Pulley will slide out of opposite head plate and drop into slack of belt (Figure 3). U Figure 33. Remove the head plate (Figure 34, item BA) from the conveyor frame. 85-45 Rev. I 5 Dorner Mfg. Corp.
Preventive Maintenance and Adjustment Figure 34 Figure 36 BD BA Figure 34 3. Drive pulley will slide out of opposite head and drop into slack of belt. 4. Slide the drive pulley out of the belt loop. Bearing Removal & Replacement Replacement Figure 36. Inspect the head plates bearing seating surface (Figure 37, item BC). If they are worn or damaged, replace the head. See Service Parts beginning on page 0. Figure 37 Removal IMPORTANT Do not use any removed bearings. Replace them. BC. Use a bearing removal tool, (Figure 35, item BD), (Figure 36, item BD), part number 807 078, or equivalent and remove both bearings from the pulley and the drive pulley. Figure 35 BD Figure 37 NOTE Two washers may be required when installing the bearing over the drive shaft on the drive pulley, if the bearing installation tool is not long enough to fit the length of the drive shaft. Figure 35. Use a bearing installation tool, (Figure 38, item BE), part number 4509 or equivalent and press bearings onto the pulley and drive pulley. Dorner Mfg. Corp. 6 85-45 Rev. I
Preventive Maintenance and Adjustment Figure 38 Figure 40 BE BA Figure 38 Drive Pulley and Pulley Installation Drive Pulley Installation. With opposite head plate installed, position the drive pulley through the loop of the belt, into the opposite head plate. Figure 39 Figure 40. Place the head plate (Figure 40, item BA) and attach the head plate to the conveyor frame with the two () screws removed and hand tighten. Nose Bar Bearing Replacement. On both sides of conveyor, use a 4 mm hex-key wrench to loosen cam fastening screws (Figure 4, item BI) and slide cam assemblies toward the center of the conveyor. Figure 4 U BJ S BI BA Figure 39. Place the head plate (Figure 39, item BA) and attach the head plate to the conveyor frame with the two () screws removed. Tighten screws 60 in-lb (7Nm). Idler Pulley Installation. With opposite head plate installed, position the idler pulley through the loop of the belt, into the opposite head plate. Figure 4. On both sides of conveyor, use a 4 mm hex-key wrench to loosen head plate fastening screws (U) to remove belt tension. Then remove belt from end of conveyor. 3. On one side of conveyor, use a 3 mm and 4 mm hex-key wrench to remove head plate fastening screws (BJ & U) and remove head plate (S). 4. Slide bearing rods (Figure 4, item BL) out side of conveyor and replace bearings (BK) as necessary. 85-45 Rev. I 7 Dorner Mfg. Corp.
Preventive Maintenance and Adjustment Figure 4 BL BK Figure 4 5. After replacing bearings, re-install head plate (Figure 4, item S). Use a 3 mm hex-key wrench to tighten one () fastening screw (BL) to 30 in-lb (3.4 Nm). Leave two () fastening screws (U) loose for belt tensioning. 6. Re-install belt on end of conveyor, then tension the belt. See Conveyor Belt Tensioning on page 3. 7. Re-position the cam assemblies against the head plates and adjust belt tracking. See Conveyor Belt Tracking on page 4. Dorner Mfg. Corp. 8 85-45 Rev. I
Notes 85-45 Rev. I 9 Dorner Mfg. Corp.
Service Parts (5mm) Wide Conveyor NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo. Dorner recommends keeping these parts on hand. 8 Drive Spindle Kit 9 Nosebar Drive 0 Idler Spindle Kit Spindle Kit 4 5 6 C & D Position 7 8 7 9 9 0 5 4 3 OR 6 A & B Position 3 Dorner Mfg. Corp. 0 85-45 Rev. I
Service Parts 9069M Socket 4045 Head Screw M6 x mm 3 4047 Head Plate LH Head Plate LH Drive Side, Position A and B 4 4048 Head Plate RH Drive Side, Position C and D 5 4038 Bearing 6 4730 Idler Spindle (5mm) 7 808 00 Magnet.5 Dia. x.5 long Sleeve,.5 8 4506SSP Magnet Stainless Steel 9 4046 Head Plate RH Socket 0 9069M Head Screw M6 x 0mm 4039 Tension Slide Bar 4040 Rack Gear 4.5 Degree PA x 4 P 3 4043 Pinion (5mm) 4 404 Pinion Pin 5 45640 Drive Spindle (5mm) 4760 Nosebar Drive Spindle Lagged (5mm) 6 9804M Square Key 4mm x mm 7 See Frame (5mm) Frame Chart 8 A 0 Drive Spindle Kit, Position A and B Grooved (Includes Items,, 3, 5, 9 and 5) D 0 Drive Spindle Kit, Position C and D Grooved (Includes Items,, 4, 5, 9 and 5) 9 NA 0 Nosebar Drive Spindle Kit, Position A and B Lagged, Smooth (Includes Items,, 3, 5, 9 and 5) ND 0 Nosebar Drive Spindle Kit, Position C and D Lagged, Smooth (Includes Items,, 4, 5, 9 and 5) 0 T 0 Idler Spindle Kit (Includes Items, and 5 through 0) Item 7: (5mm) Conveyor Frame Length Part Number (60mm) 4040 0908 3 (94mm) 4040 0308 4 (9mm) 4040 04308 5 (54mm) 4040 05508 6 (89mm) 4040 06708 7 (34mm) 4040 07908 8 (438mm) 4040 0908 9 (743mm) 4040 0308 0 (3048mm) 4040 508 (3353mm) 4040 708 (3658mm) 4040 3908 85-45 Rev. I Dorner Mfg. Corp.
Service Parts 3 (76mm) to 6 (5mm) Wide Conveyor 0 Drive Spindle Kit 4 8 9 5 C & D Position 6 3 4 8 7 9 9 0 7 5 OR 3 Idler Spindle Kit A & B Position 6 Nosebar Drive Spindle Kit Dorner Mfg. Corp. 85-45 Rev. I
Service Parts 9069M Socket Head Screw M6 x mm 4045 Head Plate LH 3 4047 Head Plate LH Drive Side, Position A and B 4 4048 Head Plate RH Drive Side, Position C and D 5 4038 Bearing 6 473WW Idler Spindle 7 808 00 Magnet.5 Dia. x.5 long 8 4506SSP Sleeve,.5 Magnet Stainless Steel 9 4046 Head Plate RH 0 9069M Socket Head Screw M6 x 0mm 4039 Tension Slide Bar 4040 Rack Gear 4.5 Degree PA x 4P 3 404 Pinion Bushing 4 030WWM Pinion Gear 5 4564WW Drive Spindle (5mm) 476WW Nosebar Drive Spindle Lagged (5mm) 6 9804MS Square Key 4mm x mm 7 See Frame Conveyor Frame Chart 8 See Bed Plate Conveyor Bed Plate Chart 9 807 05 Flat Head Torx Screw M6 x 0mm 0 A WW Drive Spindle Kit, Position A and B Grooved (Includes Items,, 3, 5, 9 and 5) D WW Drive Spindle Kit, Position C and D Grooved (Includes Items,, 4, 5, 9 and 5) NA WW Nosebar Drive Spindle Kit, Position A and B Lagged, Smooth (Includes Items,, 3, 5, 9 and 5) ND WW Nosebar Drive Spindle Kit, Position C and D Lagged, Smooth (Includes Items,, 4, 5, 9 and 5) T WW Idler Spindle Kit (Includes Items, and 5 through 0) WW = Conveyor width reference: 03, 04, 05, 06 Item 7: Conveyor Frame Length Part Number (60mm) 404WW 0908 3 (94mm) 404WW 0308 4 (9mm) 404WW 04308 5 (54mm) 404WW 05508 6 (89mm) 404WW 06708 7 (34mm) 404WW 07908 8 (438mm) 404WW 0908 9 (743mm) 404WW 0308 0 (3048mm) 404WW 508 (3353mm) 404WW 708 (3658mm) 404WW 3908 3 (396mm) 404WW 0700 404WW 07908* 4 (467mm) 404WW 0700 404WW 0908* 5 (457mm) 404WW 0700 404WW 0308* 6 (4877mm) 404WW 0700 404WW 508* 7 (58mm) 404WW 0700 404WW 708* 8 (5486mm) 404WW 0700 404WW 3908* WW = Conveyor width reference: 03, 04, 05, 06 * = 6 (5mm) and wider conveyors, only Item 8: Bed Plate Length Part Number (60mm) 405WW 0900 3 (94mm) 405WW 0300 4 (9mm) 405WW 04300 5 (54mm) 405WW 05500 6 (89mm) 405WW 06700 7 (34mm) 405WW 07900 8 (438mm) 405WW 0900 9 (743mm) 405WW 0300 0 (3048mm) 405WW 500 (3353mm) 405WW 700 (3658mm) 405WW 3900 3 (396mm) 405WW 0796 405WW 07900* 4 (467mm) 405WW 0796 405WW 0900* 5 (457mm) 405WW 0796 405WW 0300* 6 (4877mm) 405WW 0796 405WW 500* 7 (58mm) 405WW 0796 405WW 700* 8 (5486mm) 405WW 0796 405WW 3900* WW= Conveyor Width reference: 03, 04, 05, 06 * = 6 (5mm) and wider conveyors, only 85-45 Rev. I 3 Dorner Mfg. Corp.
Service Parts 8 (03mm) to (305mm) Wide Conveyor Drive Spindle Kit 3 Idler Spindle Kit 4 9 5 C & D Position 6 6 8 7 9 0 9 5 4 3 7 OR 3 9 Nosebar Drive Spindle Kit 8 0 A & B Position 9069M Socket Head Screw M6 x mm 4045 Head Plate LH 3 4047 Head Plate LH Drive Side, Position A and B 4 4048 Head Plate RH Drive Side, Position C and D 5 4038 Bearing 6 473WW Idler Spindle 7 808 00 Magnet.5 Dia. x.5 long 8 4506SSP Sleeve,.5 Magnet Stainless Steel 9 4046 Head Plate RH 0 9069M Socket Head Screw M6 x 0mm 4039 Tension Slide Bar 4040 Rack Gear 4.5 Degree PA x 4P 3 See Chart Side Rail RH 4 See Chart Center Rail 5 030WWM Pinion Gear 6 See Chart Side Rail LH 7 4564WW Drive Spindle (5mm) 476WW Nosebar Drive Spindle Lagged (5mm) 8 9804M Square Key 4mm x mm 9 See Chart Conveyor Bed Plate 0 807 05 Flat Head Torx Screw M6 x 0mm Dorner Mfg. Corp. 4 85-45 Rev. I
Service Parts A WW Drive Spindle Kit, Position A and B Grooved (Includes Items,, 3, 5, 9 and 7) D WW Drive Spindle Kit, Position C and D Grooved (Includes Items,, 4, 5, 9 and 7) NA WW Nosebar Drive Spindle Kit, Position A and B Lagged, Smooth (Includes Items,, 3, 5, 9 and 7) ND WW Nosebar Drive Spindle Kit, Position C and D Lagged, Smooth (Includes Items,, 4, 5, 9 and 7) 3 T WW Idler Spindle Kit (Includes Items, and 5 through 0) WW = Conveyor width reference: 08, 0, Item 3: Side Rail RH Length Part Number (60mm) 404 0908 3 (94mm) 404 0308 4 (9mm) 404 04308 5 (54mm) 404 05508 6 (89mm) 404 06708 7 (34mm) 404 07908 8 (438mm) 404 0908 9 (743mm) 404 0308 0 (3048mm) 404 508 (3353mm) 404 708 (3658mm) 404 3908 3 (396mm) 404 0700 404 07908 4 (467mm) 404 0700 404 0908 5 (457mm) 404 0700 404 0308 6 (4877mm) 404 0700 404 508 7 (58mm) 404 0700 404 708 8 (5486mm) 404 0700 404 3908 Item 4: Center Rail Length Part Number (60mm) 4044 073 3 (94mm) 4044 0473 4 (9mm) 4044 03673 5 (54mm) 4044 04873 6 (89mm) 4044 06073 7 (34mm) 4044 0773 8 (438mm) 4044 08473 9 (743mm) 4044 09673 0 (3048mm) 4044 0873 (3353mm) 4044 073 (3658mm) 4044 373 3 (396mm) 4044 0700 4044 0773 4 (467mm) 4044 0700 4044 08473 5 (457mm) 4044 0700 4044 09673 6 (4877mm) 4044 0700 4044 0873 7 (58mm) 4044 0700 4044 073 8 (5486mm) 4044 0700 4044 373 Item 6: Side Rail LH Length Part Number (60mm) 4043 0908 3 (94mm) 4043 0308 4 (9mm) 4043 04308 5 (54mm) 4043 05508 6 (89mm) 4043 06708 7 (34mm) 4043 07908 8 (438mm) 4043 0908 9 (743mm) 4043 0308 0 (3048mm) 4043 508 (3353mm) 4043 708 (3658mm) 4043 3908 3 (396mm) 4043 0700 4043 07908 4 (467mm) 4043 0700 4043 0908 5 (457mm) 4043 0700 4043 0308 6 (4877mm) 4043 0700 4043 508 7 (58mm) 4043 0700 4043 708 8 (5486mm) 4043 0700 4043 3908 Item 7: Bed Plate Length Part Number (60mm) 405WW 0900 3 (94mm) 405WW 0300 4 (9mm) 405WW 04300 5 (54mm) 405WW 05500 6 (89mm) 405WW 06700 7 (34mm) 405WW 07900 8 (438mm) 405WW 0900 9 (743mm) 405WW 0300 0 (3048mm) 405WW 500 (3353mm) 405WW 700 (3658mm) 405WW 3900 3 (396mm) 405WW 0796 405WW 07900 4 (467mm) 405WW 0796 405WW 0900 5 (457mm) 405WW 0796 405WW 0300 6 (4877mm) 405WW 0796 405WW 500 7 (58mm) 405WW 0796 405WW 700 8 (5486mm) 405WW 0796 405WW 3900 WW = Conveyor Width reference: 08, 0, 85-45 Rev. I 5 Dorner Mfg. Corp.
Service Parts 8 (457mm) to 4 (60mm) Wide Conveyor 4 Idler Spindle Kit 4 C & D Position 5 5 6 7 Drive Spindle Kit 9 6 8 7 9 8 OR 4 3 3 0 3 Nosebar Drive Spindle Kit 9 0 A & B Position 9069M Socket 4045 Head Screw M6 x mm 3 4047 Head Plate LH Head Plate LH Drive Side, Position A and B 4 4048 Head Plate RH Drive Side, Position C and D 5 4038 Bearing 6 473WW Idler Spindle 7 808 00 Magnet.5 Dia. x.5 long 8 4506SSP Sleeve,.5 Magnet Stainless Steel 9 4046 Head Plate RH 0 9069M Socket Head Screw M6 x 0mm 4039 Tension Slide Bar 4040 Rack Gear 4.5 Degree PA x 4 P 3 See Chart Side Rail RH 4 See Chart Center Rail 5 030WWM Pinion Gear 6 4047 Center Rail Cross Support 8 (457mm) 4048 Center Rail Cross Support (533mm) 4049 Center Rail Cross Support 4 (60mm) 7 See Chart Side Rail LH 8 4564WW Drive Spindle (5mm) 476WW Nosebar Drive Spindle Lagged (5mm) 9 9804M Square Key 4mm x mm 0 See Chart Conveyor Bed Plate 807 05 Flat Head Torx Screw M6 x 0mm Dorner Mfg. Corp. 6 85-45 Rev. I
Service Parts Item 6: Side Rail LH A WW Drive Spindle Kit, Position A and B Length Part Number Grooved (Includes Items,, 3, 5, 9 and 8) (60mm) 4043 0908 D WW Drive Spindle Kit, Position C and D Grooved (Includes Items,, 4, 5, 9 and 8) 3 NA WW Nosebar Drive Spindle Kit, Position A and B Lagged, Smooth (Includes Items,, 3, 5, 9 and 8) ND WW Nosebar Drive Spindle Kit, Position C and D Lagged, Smooth (Includes Items,, 4, 5, 9 and 8) 4 T WW Idler Spindle Kit (Includes Items, and 5 through 0) WW = Conveyor width reference: 8,, 4 Item 3: Side Rail RH Length Part Number (60mm) 404 0908 3 (94mm) 404 0308 4 (9mm) 404 04308 5 (54mm) 404 05508 6 (89mm) 404 06708 7 (34mm) 404 07908 8 (438mm) 404 0908 9 (743mm) 404 0308 0 (3048mm) 404 508 (3353mm) 404 708 (3658mm) 404 3908 3 (396mm) 404 0700 404 07908 4 (467mm) 404 0700 404 0908 5 (457mm) 404 0700 404 0308 6 (4877mm) 404 0700 404 508 7 (58mm) 404 0700 404 708 8 (5486mm) 404 0700 404 3908 Item 4: Center Rail Length Part Number (60mm) 4044 00998 3 (94mm) 4044 098 4 (9mm) 4044 03398 5 (54mm) 4044 04598 6 (89mm) 4044 05798 7 (34mm) 4044 06998 8 (438mm) 4044 0898 9 (743mm) 4044 09398 0 (3048mm) 4044 0598 (3353mm) 4044 798 (3658mm) 4044 998 3 (396mm) 4044 06600 4044 06998 4 (467mm) 4044 06600 4044 0898 5 (457mm) 4044 06600 4044 09398 6 (4877mm) 4044 06600 4044 0598 7 (58mm) 4044 06600 4044 798 8 (5486mm) 4044 06600 4044 998 3 (94mm) 4043 0308 4 (9mm) 4043 04308 5 (54mm) 4043 05508 6 (89mm) 4043 06708 7 (34mm) 4043 07908 8 (438mm) 4043 0908 9 (743mm) 4043 0308 0 (3048mm) 4043 508 (3353mm) 4043 708 (3658mm) 4043 3908 3 (396mm) 4043 0700 4043 07908 4 (467mm) 4043 0700 4043 0908 5 (457mm) 4043 0700 4043 0308 6 (4877mm) 4043 0700 4043 508 7 (58mm) 4043 0700 4043 708 8 (5486mm) 4043 0700 4043 3908 Item 7: Bed Plate Length Part Number (60mm) 405WW 0900 3 (94mm) 405WW 0300 4 (9mm) 405WW 04300 5 (54mm) 405WW 05500 6 (89mm) 405WW 06700 7 (34mm) 405WW 07900 8 (438mm) 405WW 0900 9 (743mm) 405WW 0300 0 (3048mm) 405WW 500 (3353mm) 405WW 700 (3658mm) 405WW 3900 3 (396mm) 405WW 0796 405WW 07900 4 (467mm) 405WW 0796 405WW 0900 5 (457mm) 405WW 0796 405WW 0300 6 (4877mm) 405WW 0796 405WW 500 7 (58mm) 405WW 0796 405WW 700 8 (5486mm) 405WW 0796 405WW 3900 WW = Conveyor Width reference: 8,, 4 85-45 Rev. I 7 Dorner Mfg. Corp.
Service Parts Nosebar End Assembly 3 6 4 4 9 3 0 5 Nosebar Roller Kit 8 0 7 5 3 0965M Mounting Block, PLT Spindle 076WW Flex Link Bar 3 45 Outer Side Plate 4 46 Inner Side Plate LH 5 47 Inner Side Plate RH 6 48 Head Plate Bar 7 4WW Nosebar 8 43WW Nosebar Rod 9 00695P Knurl Pin.5 DIA x.937 Lg 0 80 Nose Bar Roller 9058M Sockety Head Screw M5 x 8mm 90593M Socket Head Screw M5 x 6mm 3 9069M Socket Head Screw M6 x mm 4 9305M Flat Head Screw M5 x mm 5 N WW Nosebar Roller Kit (Includes Items 8 and 0) WW.= Conveyor width ref.: 0, 03, 04, 05, 06, 08, 0,, 8,, 4 Dorner Mfg. Corp. 8 85-45 Rev. I
04 3 (76mm) Aluminum Side Service Parts For Conveyors For 3 8 Conveyors 3 4 00 Guide Retaining Clip See Chart 00 Guide 3 (76mm) HS Below 3 00695P Single Drop in Tee Bar 4 90694M Socket Head Screw M6 x 0mm Item : 00 Guide 3 (76mm) HS Length End Guide End Guide (60mm) Left Hand 80403 0400 N/A Right Hand 80403 0400 N/A 3 (94mm) Left Hand 80403 03600 N/A Right Hand 80403 03600 N/A 4 (9mm) Left Hand 80403 04800 N/A Right Hand 80403 04800 N/A 5 (54mm) Left Hand 80403 06000 N/A Right Hand 80403 06000 N/A 6 (89mm) Left Hand 80403 0700 N/A Right Hand 80403 0700 N/A 7 (34mm) Left Hand 80403 08400 N/A Right Hand 80403 08400 N/A 8 (438mm) Left Hand 80403 09600 N/A Right Hand 80403 09600 N/A 9 (743mm) Left Hand 80403 0800 N/A Right Hand 80403 0800 N/A 0 (3048mm) Left Hand 80403 000 N/A Right Hand 80403 000 N/A Item : 00 Guide 3 (76mm) HS Length End Guide End Guide (3353mm) Left Hand 80403 300 N/A Right Hand 80403 300 N/A (3658mm) Left Hand 80403 4400 N/A Right Hand 80403 4400 N/A 3 (396mm) Left Hand 8040 07500 8040 0800 Right Hand 8040 07500 8040 0800 4 (467mm) Left Hand 8040 07500 8040 09300 Right Hand 8040 07500 8040 09300 5 (457mm) Left Hand 8040 07500 8040 0500 Right Hand 8040 07500 8040 0500 6 (4877mm) Left Hand 8040 07500 8040 700 Right Hand 8040 07500 8040 700 7 (58mm) Left Hand 8040 07500 8040 900 Right Hand 8040 07500 8040 900 8 (5486mm) Left Hand 8040 07500 8040 400 Right Hand 8040 07500 8040 400 85-45 Rev. I 9 Dorner Mfg. Corp.
Service Parts 05.5 (38mm) Aluminum Side For Conveyors For 3 8 Conveyors 4 3 00 Guide Retaining Clip See Chart Below 00 Guide 3 (76mm) HS 3 63997M Single Drop in Tee Bar 4 90694M Socket Head Screw M6 x 0mm Item : 00 Guide.5 (3mm) HS Length End Guide End Guide (60mm) Left Hand 80503 0400 N/A Right Hand 80503 0400 N/A 3 (94mm) Left Hand 80503 03600 N/A Right Hand 80503 03600 N/A 4 (9mm) Left Hand 80503 04800 N/A Right Hand 80503 04800 N/A 5 (54mm) Left Hand 80503 06000 N/A Right Hand 80503 06000 N/A 6 (89mm) Left Hand 80503 0700 N/A Right Hand 80503 0700 N/A 7 (34mm) Left Hand 80503 08400 N/A Right Hand 80503 08400 N/A 8 (438mm) Left Hand 80503 09600 N/A Right Hand 80503 09600 N/A 9 (743mm) Left Hand 80503 0800 N/A Right Hand 80503 0800 N/A 0 (3048mm) Left Hand 80503 000 N/A Right Hand 80503 000 N/A (3353mm) Left Hand 80503 300 N/A Right Hand 80503 300 N/A Item : 00 Guide.5 (3mm) HS Length End Guide End Guide (3658mm) Left Hand 80503 4400 N/A Right Hand 80503 4400 N/A 3 (396mm) Left Hand 8050 07500 8050 0800 Right Hand 8050 07500 8050 0800 4 (467mm) Left Hand 8050 07500 8050 09300 Right Hand 8050 07500 8050 09300 5 (457mm) Left Hand 8050 07500 8050 0500 Right Hand 8050 07500 8050 0500 6 (4877mm) Left Hand 8050 07500 8050 700 Right Hand 8050 07500 8050 700 7 (58mm) Left Hand 8050 07500 8050 900 Right Hand 8050 07500 8050 900 8 (5486mm) Left Hand 8050 07500 8050 400 Right Hand 8050 07500 8050 400 Dorner Mfg. Corp. 30 85-45 Rev. I
07 Low to Side Wiper Service Parts For Conveyors For 3 8 Conveyors 5 4 3 00 Guide Retaining Clip See Chart Below 00 Guide 3 (76mm) HS 3 4 00 4 Side Wiper Nylatron (per foot) 4 63997M Single Drop in Tee Bar 5 90694M Socket Head Screw M6 x 0mm Item : 00 Guide.5 (3mm) HS Length End Guide End Guide (60mm) Left Hand 80903 0400 N/A Right Hand 80903 0400 N/A 3 (94mm) Left Hand 80903 03600 N/A Right Hand 80903 03600 N/A 4 (9mm) Left Hand 80903 04800 N/A Right Hand 80903 04800 N/A 5 (54mm) Left Hand 80903 06000 N/A Right Hand 80903 06000 N/A 6 (89mm) Left Hand 80903 0700 N/A Right Hand 80903 0700 N/A 7 (34mm) Left Hand 80903 08400 N/A Right Hand 80903 08400 N/A 8 (438mm) Left Hand 80903 09600 N/A Right Hand 80903 09600 N/A 9 (743mm) Left Hand 80903 0800 N/A Right Hand 80903 0800 N/A 0 (3048mm) Left Hand 80903 000 N/A Right Hand 80903 000 N/A Item : 00 Guide.5 (3mm) HS Length End Guide End Guide (3353mm) Left Hand 80903 300 N/A Right Hand 80903 300 N/A (3658mm) Left Hand 80903 4400 N/A Right Hand 80903 4400 N/A 3 (396mm) Left Hand 8090 07500 8090 0800 Right Hand 8090 07500 8090 0800 4 (467mm) Left Hand 8090 07500 8090 09300 Right Hand 8090 07500 8090 09300 5 (457mm) Left Hand 8090 07500 8090 0500 Right Hand 8090 07500 8090 0500 6 (4877mm) Left Hand 8090 07500 8090 700 Right Hand 8090 07500 8090 700 7 (58mm) Left Hand 8090 07500 8090 900 Right Hand 8090 07500 8090 900 8 (5486mm) Left Hand 8090 07500 8090 400 Right Hand 8090 07500 8090 400 85-45 Rev. I 3 Dorner Mfg. Corp.
Service Parts 09 Low to High Side For Conveyors For 3 8 Conveyors 4 3 00 Guide Retaining Clip See Chart Below 00 Guide 3 (76mm) HS 3 63997M Single Drop in Tee Bar 4 90694M Socket Head Screw M6 x 0mm Item : 00 Guide.5 (3mm) HS Length End Guide End Guide (60mm) Left Hand 80903 0400 N/A Right Hand 80903 0400 N/A 3 (94mm) Left Hand 80903 03600 N/A Right Hand 80903 03600 N/A 4 (9mm) Left Hand 80903 04800 N/A Right Hand 80903 04800 N/A 5 (54mm) Left Hand 80903 06000 N/A Right Hand 80903 06000 N/A 6 (89mm) Left Hand 80903 0700 N/A Right Hand 80903 0700 N/A 7 (34mm) Left Hand 80903 08400 N/A Right Hand 80903 08400 N/A 8 (438mm) Left Hand 80903 09600 N/A Right Hand 80903 09600 N/A 9 (743mm) Left Hand 80903 0800 N/A Right Hand 80903 0800 N/A 0 (3048mm) Left Hand 80903 000 N/A Right Hand 80903 000 N/A (3353mm) Left Hand 80903 300 N/A Right Hand 80903 300 N/A Item : 00 Guide.5 (3mm) HS Length End Guide End Guide (3658mm) Left Hand 80903 4400 N/A Right Hand 80903 4400 N/A 3 (396mm) Left Hand 8090 07500 8090 0800 Right Hand 8090 07500 8090 0800 4 (467mm) Left Hand 8090 07500 8090 09300 Right Hand 8090 07500 8090 09300 5 (457mm) Left Hand 8090 07500 8090 0500 Right Hand 8090 07500 8090 0500 6 (4877mm) Left Hand 8090 07500 8090 700 Right Hand 8090 07500 8090 700 7 (58mm) Left Hand 8090 07500 8090 900 Right Hand 8090 07500 8090 900 8 (5486mm) Left Hand 8090 07500 8090 400 Right Hand 8090 07500 8090 400 Dorner Mfg. Corp. 3 85-45 Rev. I
0.5 (3mm) Extruded Plastic Service Parts For Conveyors For 3 8 Conveyors 5 4 3 00 Guide Retaining Clip 00054P Snap On Guide (per foot) 3 See Chart Below 00 Guide 4 63997M Single Drop in Tee Bar 5 90694M Socket Head Screw M6 x 0mm Item : 00 Guide.5 (3mm) HS Length End Guide End Guide (60mm) Left Hand 8003 0400 N/A Right Hand 8003 0400 N/A 3 (94mm) Left Hand 8003 03600 N/A Right Hand 8003 03600 N/A 4 (9mm) Left Hand 8003 04800 N/A Right Hand 8003 04800 N/A 5 (54mm) Left Hand 8003 06000 N/A Right Hand 8003 06000 N/A 6 (89mm) Left Hand 8003 0700 N/A Right Hand 8003 0700 N/A 7 (34mm) Left Hand 8003 08400 N/A Right Hand 8003 08400 N/A 8 (438mm) Left Hand 8003 09600 N/A Right Hand 8003 09600 N/A 9 (743mm) Left Hand 8003 0800 N/A Right Hand 8003 0800 N/A 0 (3048mm) Left Hand 8003 000 N/A Right Hand 8003 000 N/A (3353mm) Left Hand 8003 300 N/A Right Hand 8003 300 N/A Item : 00 Guide.5 (3mm) HS Length End Guide End Guide (3658mm) Left Hand 8003 4400 N/A Right Hand 8003 4400 N/A 3 (396mm) Left Hand 800 07500 800 0800 Right Hand 800 07500 800 0800 4 (467mm) Left Hand 800 07500 800 09300 Right Hand 800 07500 800 09300 5 (457mm) Left Hand 800 07500 800 0500 Right Hand 800 07500 800 0500 6 (4877mm) Left Hand 800 07500 800 700 Right Hand 800 07500 800 700 7 (58mm) Left Hand 800 07500 800 900 Right Hand 800 07500 800 900 8 (5486mm) Left Hand 800 07500 800 400 Right Hand 800 07500 800 400 85-45 Rev. I 33 Dorner Mfg. Corp.
Service Parts 3 Adjustable Guiding 8 7 9 5 4 0 6 3 0983 Aluminum Profile Guide (60mm) 0984 Aluminum Profile Guide 3 (94mm) 0985 Aluminum Profile Guide 4 (9mm) 0986 Aluminum Profile Guide 5 (54mm) 0987 Aluminum Profile Guide 6 (89mm) 0988 Aluminum Profile Guide 7 (34mm) 0989 Aluminum Profile Guide 8 (438mm) 0990 Aluminum Profile Guide 9 (743mm) 099 Aluminum Profile Guide 0 (3048mm) 099 Aluminum Profile Guide (3353mm) 0993 Aluminum Profile Guide (3658mm) 0994 Aluminum Profile Guide 3 (396mm) 00830M Drop In Tee Bar 3 0004 Mounting Bracket 4 007M Guide Mounting Shaft Vertical 5 008M Guide Moutning Shaft Horizontal 6 67475MP Square Nut 7 807 65 Cross Block 8 807 948 Vinyl Shaft Cap 9 64068P Flat Extruded Guide (per foot) 0 906M Socket Head Screw M6 x mm 9066M Socket Head Screw M6 x 6mm Dorner Mfg. Corp. 34 85-45 Rev. I
Service Parts 0.5 (3mm) Cleated Belt Guiding For Conveyors For 3 8 Conveyors 4 3 00 Guide Retaining Clip See Chart 00 Guide.47 (3mm) Cleated Below 3 63997M Drop In Tee Bar 4 90694M Socket Head Screw M6 x 0mm Item : 00 Guide.5 (3mm) HS Length End Guide End Guide (60mm) Left Hand 8603 056 N/A Right Hand 8603 056 N/A 3 (94mm) Left Hand 8603 03456 N/A Right Hand 8603 03456 N/A 4 (9mm) Left Hand 8603 04656 N/A Right Hand 8603 04656 N/A 5 (54mm) Left Hand 8603 05856 N/A Right Hand 8603 05856 N/A 6 (89mm) Left Hand 8603 07056 N/A Right Hand 8603 07056 N/A 7 (34mm) Left Hand 8603 0856 N/A Right Hand 8603 0856 N/A 8 (438mm) Left Hand 8603 09456 N/A Right Hand 8603 09456 N/A 9 (743mm) Left Hand 8603 0656 N/A Right Hand 8603 0656 N/A 0 (3048mm) Left Hand 8603 856 N/A Right Hand 8603 856 N/A (3353mm) Left Hand 8603 3056 N/A Right Hand 8603 3056 N/A (3658mm) Left Hand 8603 456 N/A Right Hand 8603 456 N/A Item : 00 Guide.5 (3mm) HS Length End Guide End Guide 3 (396mm) Left Hand 860 0748 860 0808 Right Hand 860 0748 860 0808 4 (467mm) Left Hand 860 0748 860 098 Right Hand 860 0748 860 098 5 (457mm) Left Hand 860 0748 860 048 Right Hand 860 0748 860 048 6 (4877mm) Left Hand 860 0748 860 68 Right Hand 860 0748 860 68 7 (58mm) Left Hand 860 0748 860 88 Right Hand 860 0748 860 88 8 (5486mm) Left Hand 860 0748 860 408 Right Hand 860 0748 860 408 85-45 Rev. I 35 Dorner Mfg. Corp.
Service Parts (5mm) Cleated Belt Guiding For Conveyors For 3 8 Conveyors 4 3 00 Guide Retaining Clip See Chart Below 00 Guide (5mm) Cleated 3 63997M Drop In Tee Bar 4 90694M Socket Head Screw M6 x 0mm Item : 00 Guide Length End Guide End Guide (60mm) Left Hand 8703 056 N/A Right Hand 8703 056 N/A 3 (94mm) Left Hand 8703 03456 N/A Right Hand 8703 03456 N/A 4 (9mm) Left Hand 8703 04656 N/A Right Hand 8703 04656 N/A 5 (54mm) Left Hand 8703 05856 N/A Right Hand 8703 05856 N/A 6 (89mm) Left Hand 8703 07056 N/A Right Hand 8703 07056 N/A 7 (34mm) Left Hand 8703 0856 N/A Right Hand 8703 0856 N/A 8 (438mm) Left Hand 8703 09456 N/A Right Hand 8703 09456 N/A 9 (743mm) Left Hand 8703 0656 N/A Right Hand 8703 0656 N/A 0 (3048mm) Left Hand 8703 856 N/A Right Hand 8703 856 N/A (3353mm) Left Hand 8703 3056 N/A Right Hand 8703 3056 N/A Item : 00 Guide Length End Guide End Guide (3658mm) Left Hand 8703 456 N/A Right Hand 8703 456 N/A 3 (396mm) Left Hand 870 0748 870 0808 Right Hand 870 0748 870 0808 4 (467mm) Left Hand 870 0748 870 098 Right Hand 870 0748 870 098 5 (457mm) Left Hand 870 0748 870 048 Right Hand 870 0748 870 048 6 (4877mm) Left Hand 870 0748 870 68 Right Hand 870 0748 870 68 7 (58mm) Left Hand 870 0748 870 88 Right Hand 870 0748 870 88 8 (5486mm) Left Hand 870 0748 870 408 Right Hand 870 0748 870 408 Dorner Mfg. Corp. 36 85-45 Rev. I
(5mm) Cleated Belt Guiding Service Parts For Conveyors For 3 8 Conveyors 4 3 00 Guide Retaining Clip See Chart Below 00 Guide.3 Cleated 3 63997M Drop In Tee Bar 4 90694M Socket Head Screw M6 x 0mm Item : 00 Guide Length End Guide End Guide (60mm) Left Hand 8903 056 N/A Right Hand 8903 056 N/A 3 (94mm) Left Hand 8903 03456 N/A Right Hand 8903 03456 N/A 4 (9mm) Left Hand 8903 04656 N/A Right Hand 8903 04656 N/A 5 (54mm) Left Hand 8903 05856 N/A Right Hand 8903 05856 N/A 6 (89mm) Left Hand 8903 07056 N/A Right Hand 8903 07056 N/A 7 (34mm) Left Hand 8903 0856 N/A Right Hand 8903 0856 N/A 8 (438mm) Left Hand 8903 09456 N/A Right Hand 8903 09456 N/A 9 (743mm) Left Hand 8903 0656 N/A Right Hand 8903 0656 N/A 0 (3048mm) Left Hand 8903 856 N/A Right Hand 8903 856 N/A (3353mm) Left Hand 8903 3056 N/A Right Hand 8903 3056 N/A Item : 00 Guide Length End Guide End Guide (3658mm) Left Hand 8903 456 N/A Right Hand 8903 456 N/A 3 (396mm) Left Hand 890 0748 890 0808 Right Hand 890 0748 890 0808 4 (467mm) Left Hand 890 0748 890 098 Right Hand 890 0748 890 098 5 (457mm) Left Hand 890 0748 890 048 Right Hand 890 0748 890 048 6 (4877mm) Left Hand 890 0748 890 68 Right Hand 890 0748 890 68 7 (58mm) Left Hand 890 0748 890 88 Right Hand 890 0748 890 88 8 (5486mm) Left Hand 890 0748 890 408 Right Hand 890 0748 890 408 85-45 Rev. I 37 Dorner Mfg. Corp.
Service Parts Flared Side Guiding 7 5 6 3 4 00 Guide Retaining Clip 0 Side Flare Mounting Guide (60mm) 03 Side Flare Mounting Guide 3 (94mm) 04 Side Flare Mounting Guide 4 (9mm) 05 Side Flare Mounting Guide 5 (54mm) 06 Side Flare Mounting Guide 6 (89mm) 3 05M Flared Guide 45 (60mm) 053M Flared Guide 45 3 (94mm) 053M Flared Guide 45 4 (9mm) 053M Flared Guide 45 5 (54mm) 053M Flared Guide 45 6 (89mm) 4 63997 Drop In Tee Bar 5 90506M Button Head Screw M5 x 6mm 6 9 5 Washer 7 90694M Cap Low Head Screw M6 x 0mm Dorner Mfg. Corp. 38 85-45 Rev. I
Flat Belt Stand Mount Assembly Service Parts 6 7 4 5 3 4083 Stand Mount 30050M Drop In Tee Bar 3 60579P Washer 4 807 90 Square Nut M6 5 9060M Socket Head Screw M6 x 0mm 6 9069M Socket Low Head Screw M6xmm 7 40839 Flat Belt Stand Mount Assembly Cleated Belt Stand Mount Assembly 6 7 4 5 3 40836 Cleated Mount Assembly 30050M Drop In Tee Bar 3 60579P Washer 4 807 90 Square Nut M6 5 9060M Socket Head Screw M6 x 0mm 6 9069M Socket Low Head Screw M6xmm 7 40838 Cleated Stand Mount Assembly 85-45 Rev. I 39 Dorner Mfg. Corp.
Service Parts Flat Belt Stand Mount Assembly for (60mm) Conveyors 7 4 8 5 6 3 40833 Stand Mount, LH (60mm) 40834 Stand Mount, RH (60mm) 3 60579P Washer 4 63997M Drop In Tee Bar 5 807 90 Square Nut M6 6 9060M Socket Head Screw M6 x 0mm 7 9069M Socket Low Head Screw M6xmm 8 40847 Flat Belt Stand Mount Assembly for (60mm) Conveyors Cleated Belt Stand Mount Assembly for (60mm) Conveyors 7 4 8 5 6 3 4085 Cleated Stand Bracket Assembly LH (60mm) Conveyor 40853 Cleated Stand Bracket Assembly RH (60mm) Conveyor 3 60579P Washer 4 63997M Drop In Tee Bar 5 807 90 Square Nut M6 6 9060M Socket Head Screw M6 x 0mm 7 9069M Socket Low Head Screw M6xmm 8 4085 Cleated Belt Stand Mount Assembly for (60mm) Conveyors Dorner Mfg. Corp. 40 85-45 Rev. I