THE NEW HORIZON IS RIGHT HERE
INDEX 1 2 3 4 n e w fa c i l i t i e s c o m p o s i t e s m e ta l l i c a s s e m b ly 5 6 7 8 9 c u s t o m e r s s u p p ly c h a i n p r o c u r e m e n t s u p p l i e r s w o r k-load 2014 k e y f i g u r e s
NEW FACILITIES 1 1 0 0. 0 0 0 m 2 Airbus Defense & Space Facilities - 8 kms. Seville - 15 kms. c o m p o s i t e m e t a l l i c a s s e m b l y l o g i s t i c c e n t e r PHASE 2 75.000 m 2 s u r f a c e t r e a t m e n t s f i n a l p r o c e s s e s h e a d q u a r t e r s & o f f i c e s PHASE 1 25.000 m 2
NEW FACILITIES 1 phase 1 Sofitec Facilities Aeropolis Tech. Park operating CERRAMIENTO VALLADO SIMPLE TORSION ASEO 2 SUP=14,64m² D1 SUP=29,28m² D3 SUP=29,28m² D2 SUP=29,28m² ASEO 1 SUP=14,64m² D4 SUP=29,28m² COMEDOR SUP=175,68m² 146,40 Pax SR1 SUP=43,92m² SURFACE TREATMENTS MACHINING GARITA DE CONTROL SUP=14,64m² PLATAFORMA 1 ROOF-TOP VESTIBULO SUP=4,05m2 Descalcificador Edge Sealing VERIFICACIÓN Sup=104,48m² 21 1.07 lavaojos PLATAFORMA 4 PLANTAS ENFRIADORAS ZONA DESMOLDEO Y LIMPIEZA DE UTILES SUP=1.108,07m2 Demoulding 5.70 26 55 27 1.50 ESTANQUEIDAD SUP=140,60m² ZONA ENTRADA A RECANTEADO SUP=16,53m² MEZCLAS 1300x700 6.00 ASEOS FEMENINOS 2 SUP=64,21m2 80 TAQUILLAS Zona Cafe ZONA DESCANSO 2 SUP=21,46m2 CUARTO lavaojos MEZCLAS 2400x2000 ASEO VESTUARIO 2 SUP=51,39m2 56 Taquillas SALA INGENIERIA SUP=331,06m2 57 PUESTOS SR2 SUP=13,54m2 PUENTE GRUA 24,50m CARGA MAXIMA 5Tn ALTURA BAJO GANCHO Xm ZONA DE ESPERA ESTUFA DE CURADO SUP=26,52m2 Milling Area ZONA RECANTEADO SUP=685,93m2 BERMAQ 3e 5.40x2.88m Peso:6.400Kg SALA DE REPASO DESPACHO METALICAS Sup.:23,07m2 SR2 SUP=13,08m2 ASEOS Sup=23,14m2 CABINA CABLES 19,27m² ZONA DE CARGA DE AUTOCLAVES SUP=1.187,19m2 BERMAQ 12m 15,00x4,40m Peso:31.400Kg PUENTE GRUA 24,50m CARGA MAXIMA 5Tn ALTURA BAJO GANCHO Xm ASEO VESTUARIO 1 SUP=41,65m2 32 Taquillas ZONA DE LIMPIEZA Y EMPAQUETADO DE NÚCLEOS ZONA CABLEADO Sup.:12,51m² Metallic & Assembly Management Office MEANSURES CORD TABLE PASILLO Sup=8,96m2 ROBOT CORE HONEYCOMB AREA Peso:15.000Kg TRACTION CORD TABLE 1 by the middle of 2015 & phase 2 during 2016. of the phase UT. AUTOMÁTICO Sup=392,76m² 54 Zona Cafe sofitec anticipates the full operativeness ASEOS MASCULINOS 2 SUP=85,27m2 108 TAQUILLAS PUENTE GRUA 24,50m CARGA MAXIMA 5Tn ALTURA BAJO GANCHO Xm POD 3200x1250 55 AMPLIACION ZONA VERIFICACION SUP=400,20m2 TAPAS LAP 2500x750 0.75 Quality Inspection MESA 900X1600 TAPAS LAP 2350x910 1.50 3.50 55 1.20 ZONA METAL-METAL SUP=105,24 m2 COMPOSITE Ultrasonic Robot 28 ZONA CHAPISTERIA 2 SUP=486,32m2 Tooling Store ASRM SUP=65,37m² 30 ZONA CHAPISTERIA 1 SUP=769,16m2 Cutting Area 29 CONO COLA 2400x5000 1.00 03 VERIFICACIÓN DIMENSIONAL INTA 6200x1800 ASPIRACION 53 1.50 & Surface Treatments capacities. 1.50 13 1.50 facilities, where we are keeping the machining 1.80 10 16 PUENTE GRUA 24,50m CARGA MAXIMA 5Tn ALTURA BAJO GANCHO Xm km. away from our aeropolis 15 MAQUINA DE REPASO 8 SALA DE CORTE SUP=105,24 m2 FINAL OPERATIONS ASSEMBLY CABINA REPASO 7.00x7.00m 1.00 mere SHEET METAL 14 ALMACEN UTILES SUP=737,11m2 07 51 Enfriadora FOCS/CA/ 1502 NUCLEO LABORATORIO SUP=162,28m2 Clean Room UT. MANUAL Sup=113,88m² 08 REVISE ZONE sofitec s new facilities is located just a Repair Area 05 22 09 Laboratory ZONA DE KITS ATEMPERADO SUP=59,09 m2 06 ZONA TRABAJO CHAPA CUARTO RACK SUP=15,62m2 Kitting Refrigetared Store SALA LIMPIA SUP=1.467,51m2 REPARACIONES Sup=157,55m² ZONA AMPLIACION MONTAJE SUP=595,93m2 PUENTE GRUA 24,50m CARGA MAXIMA 5Tn ALTURA BAJO GANCHO Xm 17 PREV. ASEOS SUP=27,87m2 PASILLO / ESCALERA SUP=70,53m2 ZONA CABINAS PINTURA SUP=590,74m2 50 CARRO CUARTO PCI SUP=6,61m2 SALA REUNION SUP=22,66m2 CAMARA KITS SUP=110,77m2 Painting CUBA PCI DESPACHO 2 SUP=22,24m2 SELLADO DE CANTOS Sup=112,48m² ZONA ALMACENAMIENTO PROVISIONAL DE PRODUCTO TERMINADO SUP=181,01m2 being close is a way of belonging DESPACHO 1 SUP=22,93m2 Load /Unload Area Autoclave ZONA DE CARGA Y DESCARGA ESTUFA DE CURADO SUP=132,00m2 BERMAQ 5e 11.40x5.10m Peso: 15.250Kg CONTROL AUTOCLAVE SUP=40,80m2 11 12 PLATAFORMA 2 ROOF-TOP ESTUFA 8X4 1999, GASF GASF GASF GASF Autoclaves BALSA 63m³ dren. PLANTA NITRÓGENO Torre 1 LN2 PBC the company has experienced an uninterrupted growth with significant tech. investments & high-qualified teams. Descalcificador from our establishment in PLANTA GAS NATURAL SALA CALDERAS 56,70m² RECINTO AUTOCLAVE 1 279,00m² RACK TUBERIAS Torre 2 AF Torre 3AC PLATAFORMA 3 ROOF-TOP Waiting Zone INTA 4200x1500 GENERAL VIEW Logistic Area Composites Management Office OFICINA COMPOSITE P.B. SUP=249,93m2 46 Puestos Zona Cafe PCI ZONA ENTRADA / SALIDA DE ALMACÉN SUP=52,66m² ZONA PROVISIONAL DE EXPEDICIONES SUP=172,19m2 Bomba de Calor ERACS2-Q/CA 1362 lavaojos
25.00 OVEN 148.04 30.00 113.04 airw mat. aux. cantilever normales material auxiliar consumibles consumibles consumibles 40.00 10.00 20.00 PCI PCI NEW FACILITIES p h a s e 2 1 total 75.000 m 2 assembly area 29.600 m 2 tooling automatic store 2.700 m 2 surface treatments machining 3.500 m 2 3.500 m 2 ASSEMBLY AREA 299.54 logistics centre 3.000 m 2 laboratory. 90 m 2 supply office. 125 m 2 court of core. 80 m 2 finished core store. 200 m 2 458.24 kitting zone. 75 m 2 cutting zone. 250 m 2 maintenance system. 90 m 2 maintenance workshop. 220 m 2 AUTOMATIC STORAGE TOOLS general offices costumes finished parts store. 675 m 2 raw material core store. 120 m 2 raw material store. 180 m 2 assistant warehouse material. 100 m 2 refrigerated store. 300 m 2 painting store. 65 m 2 2.250 m 2 900 m 2 SURFACE TREATMENTS MACHINING LOGISTICS CENTRE 10.00 25.00 8.95 GENERAL OFFICES airw airw COSTUMES 15.00 10.00 135.10 10.75
KEY FIGURES 1 WE ARE A TEAM OF MORE THAN 300 PEOPLE 27M OF TURNOVER 380m 3 OF AUTOCLAVE DIVIDED IN COMPOSITE MACHINING, 3 CNC UP TO 14.000m 3 8x3 12m & 16x4 OF LENGTH OF CLEAN ROOM METER 800m 2 OF ULTRASONIC INSPECTION AREA PAINTING FACILITIES OVER 600m 2 3000m 2 ASSEMBLY AREA EXPANDABLE TO 29.000m 2 MORE THAN 600m 2 SHEET METAL ZONE MACHINING OF METALLIC FACILITIES 4.000m 2 UP TO 4 METERS 3X & 5X. SURFACE & HEAT TREATMENTS 1000m 2
COMPOSITES c a p a b i l i t i e s 2 general composites management office, 270 m 2 raw material & kitting refrigerated store. 1000 m 3 tooling store. 4000 m 3 painting facilities. 600 m 2 clean room. 16500 m 3 lay up cutting area. 90 m 2 lectra vector cutter machine virtek laser projectors demoulding. 1300 m 2 autoclaves autoclave inspection & loading area. 1500 m 2 autoclave a. 4 x 16 m. / 12 x 48 ft autoclave b. 3 x 8 m. / 9 x 24 ft
COMPOSITES c a p a b i l i t i e s 2 composites machining 700 m 2 milling area 5 x cnc machinig.12 x 4 x 1,5 m / 36 x 12 x 4,5 ft. 5 x cnc machinig. 4 x 2 x 1,2 m / 12 x 6 x 3,6 ft. 3 x cnc machinig. 3 x 2 x 0,3 m / 9 x 6 x 0,9 ft. ultrasonic inspection 800 m 2 ultrasonic inspection area inspectors level i, ii & iii robot 5 x automatic transmision & phase-array machine up to 12 m/36 ft, a, b, c - scan olympus manual equipments to phased array a, b, c - scan
COMPOSITES k e y p r o d u c t s 2 A350 C295 / CN235 Orbital Strap 4843 x 233 x 6 mm. Owl Fairing 1405 x 850 x 400 mm. C295 / CN235 A330 MRTT Deflector Assembly 1672 x 857 x 20 mm. Cabin Panel 806 x 695 x 187 mm.
COMPOSITES k e y p r o d u c t s 2 C295 A350 C295 Maw Fairing 221 x 204 x 254 mm. Keel Beam Intercostal 1198 x 200 mm. Metallic Fairing 706 x 633 mm. C295 C295 C295 Tail Cone Fairing 1100 x 348 x 408 mm. Compensator Trailing Edge 2858 x 288 x 68 mm. Fuselage Fairing 2498 x 1769 mm.
METALLIC c a p a b i l i t i e s 3 general metallic management office. 350 m 2 10 cnc programmers machining 3000 m 2 3x & 5x machining up to 4m/12ft. aluminium & hard metals. vertical turning+5x machining operations up to 2m/6ft diameter sheet metal 600 m 2 cnc milling mechanical & waterjet bender curver shaper cutter driller hydroforming press up to 200 bar heat treatment oven for aluminum alloys
METALLIC c a p a b i l i t i e s 3 surface treatments 1000 m 2 penetrant testing chemical conversion coatings (alodine) aluminum anodizing tartaric sulfuric (tsa) cromic (caa) available baths to implement new processes stainless - steel passivation painting facilities metal parts & sub - assemblies composites parts & sub - assemblies two different & independent painting facilities
METALLIC k e y p r o d u c t s 3 DASH - 8 FWD Firefloor RH Lower Cowl Forward Nacelle 1150 x 510 mm. LEGACY - 450/500 Rib 2 Main Box Wing 2000 x 620 mm. PEACE SKY REC. POD Frame PS 2190.0 Middle Section 1150 x 510 mm.
METALLIC k e y p r o d u c t s 3 A330 MF Forward Case 200 x 400 mm. KC - 390 Fitting Actuator Inbd.-Stab. 340 x 420 mm. LEGACY - 450/500 Fwd. Bellcrank Aft. Cargo Door 400 x 180 mm.
ASSEMBLY c a p a b i l i t i e s 4 making mixed airframes composites and 3000 m2, expandable up to 29000 m2 metal supporting on our know-how and lexibility, including our own engineering & tooling design. Riveting and Metallic Bonding Special Assembly Processes Equipped Aerostructures installation Final processes and Painting
ASSEMBLY k e y p r o d u c t s 4 C295/CN235 A330 MRTT Cone Assy End 2600 x 1750 x 500 mm. Refuelling Rear Fairing 3000 x 1000 x 1000 mm. C295 / CN235 C295/CN235 Dorsal Fin Fairing 3173 x 1269 x 346 mm. Pannel - Latch Access 2180 x 200 x 100 mm.
PHASE 1 OPERATING BY THE MIDDLE OF 2015 This new space will accommodate new technological equipment for the manufacturing of aerostructures metallic and composites manufacturing. PHASE 2 OPERATING DURING 2016 This expansion will add 75,000 m2. These new facilities guarantees: The completion of the contracts recently signed. Our capacity to take on the expected workload in the medium term.
CUSTOMERS 5 c u r r e n t c u s t o m e r s p o t e n c i a l c u s t o m e r s 7% KC-390 5% A380 2% C-SERIES 5% OTHER PROGRAMS 26% C295/CN235 P / N s s h a r i n g b y p r o g r a m 11% A320 12% A330 6% A400M 21% A350 5% A330-MRTT
PROCUREMENT. SUPPLIERS suppliers network 7 CANADA 5% USA 17% north america & europe 78% EUROPE SWITZERLAND 3% HOLAND 3% CANADA 5% 2% BELGIUM 1% ITALY 1% PORTUGAL 1% ROMANIA by countries GERMANY 8% ENGLAND 8% 38% SPAIN FRANCE 13% 17% USA
PROCUREMENT. SUPPLIERS sharing of most relevant suppliers 7 4% 3% 3% 2% 5% 25% 5% 6% 7% 16% 7% 8% 9%
WORK LOAD 2014 total/different part-numbers 8 DETAIL PARTS PART NUMBERS 5.284 different part-numbers manufactured 132.218 total detail parts PROGRAM C-295 CN-235 A350 A330 A320 A380 A400M KC-390 B777 C-212 LEGACY VARIOS SDT DASSAULT SMS EF-2000 F-18 MPA3 EUROCOPTER CA MILANO GLOBAL 7000/8000 DASH-8 PI RACKS ROMEO C SERIES HARRIER NH-90 GULFSTREAM G650 P3 ORION CRJ-190 C-101 C919 F7X A310 CRJ-170 26085 1671 39788 937 29552 557 9073 672 10821 135 4357 94 3958 209 3307 490 533 10 1625 94 91 36 3028 379 552 37 282 33 731 54 214 3 229 118 16 11 138 15 46 35 82 8 128 4 376 6 81 20 31 9 23 1 50 6 26 8 4 4 6 1 2 2 2 2 7 1 2 1 TOTAL 132.218 5.284
WORK LOAD 2014 detail parts manufactured by program 8 A400M 2,99 % A380 3,30 % A330 6,86 % 2,50 % KC-390 2,29 % VARIOS 1,23 % C-212 0,40 % B777 0,07 % LEGACY 30,09 % CN-235 A320 8,18 % C-295 19,73 % 22,35 % A350
KEY FIGURES 9 TURNOVER evolution & forecast (M ) 50 40 30 20 10 7,02 7,28 11,29 15,91 21,19 27,08 39,48 47,16 0 2010 2011 2012 2013 2014 2015 2016 2017 EMPLOYMENT evolution (people) 300 250 200 150 100 50 2010 2011 2012 2013 2014 2015
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