Specifications 860-00 HAITIAN INTERNATIONAL HOLDINGS LIMITED Unit 1105 Level 11 Metroplaza Tower 2 223 Hing Fong RD ai Fong N.T haitian@mail.haitian.com www.haitian.com Haitian Partner: HT 201608-IV NINGBO HAITIAN HUAYUAN MACHINERY CO., LTD. Export Processing Zone, Ningbo 315800 China +86-574-86177242 +86-574-86221864 haitian@mail.haitian.com www.haitian.com
Servo drive energy-saving injection molding machine Haitian is dedicated in providing customers with new technology to improve the production of their plastic parts. Our close cooperation with customers provide a better understand for the challenges facing the injection molding industry The Haitian Mars/G classic series of injection molding machine, incorporates the latest energy saving technologies. With a robust design and strong mechanical structure, the machine is optimized for durability and a long working life. The user intelligent user-friendly control system provides for easy machine setup with reliability and precision for the molded part. Multi-point Ejection System A great advantage for molds with different ejection requirements Various Plasticizing Screws A wide range of screw designs are available according your material processing requirements Automatic lubricating system The cllamping unit is optimized for precise lubrication of all moving parts High performance servo motor Highly responsive with closed loop control for stability and precision Strive for excellence: Continuous improvement with customer counication for optimized growth Quality assurance: Vertically integrated manufacturing with international quality practices Strong flexibility: Modular machine design,with variable machine configurations Professional Service: Prompt and efficient service support Safe Operation: Global safety standards according your region are strictly followed and compliant Excellent injection performance Twin-cylinder injection unit, with strong guide system ensures durability and precision during the injection/charging stages of the molding cycle 2 3
Servo Drive energy-saving injection molding machine Servo Hydraulic Drive System cylinder Patented Servo Hydraulic Drive System for Injection Molding Machines Haitian is the global leader for servo hydraulic plastic injection molding machines. The Mars Series machine was launched to the market in 7, with more than machines sold has become the industry bench mark. The drive system utilizes are rotary encoder with pressure transducer for closed control for all machine movements. The precision and repeatability guarantees consistent molding parameters during the complete molding cycle. Fast speed and pressure changes provide a broad processing window for the molded part. oil tank control valve gear pump pressure sensor inverter permanent magnet synchronous servo motor rotary encoder The patented servo motor /gear pump drive system was designed as a system and not the combination of standard market components as used by our competitors. Quick response of drive system:0.05s Energy saving rate:-80% This translates into a significant advantage for repeatable high precision and low energy consumption for different molding applications and processing materials. Power consumption Servo motor with counter-rotation gear pumps Water consumption % % % 10% traditional hydraulic pump Haitian MA/G The Mars II drive system provides significant cost savings for machine energy consumption compared to traditional hydraulic drive systems. traditional hydraulic pump Haitian MA/G The consumption of hydraulic oil cooling water is dramatically reduced due to the on-demand control of the servo drive system. Only the required quantity of oil is used during each stage of the machine cycle, which eliminates bypass oil wastage as found in traditional hydraulic systems. Excellent energy-saving drive system The drive system automatically adjusts the oil pressure and flow according each stage of the molding cycle. The motor speed constantly changes speed to deliver the exact requirement to avoid any wastage, significantly reducing the energy consumption of the machine. During the cooling stage of of the molding cycle, the motor stops, preventing undue energy consumption. This is a great advantage for thicker walled parts with long cooling times. Another significant advantage of the servo drive system is the energy consumption during the "holding stage" of the molding cycle. The motor reduces speed to only deliver the oil flow required to maintain the require pressure. Energy savings of % to 80% are achievable according the parts being produced. 4 5
18 18 18 18 Specification INJECTION UNIT Screw Diameter Screw L /D Ratio L/D Shot Size (Theoretical) cm 3 Injection Weight (PS) g Injection Rate Injection Pressure Plasticizing Capacity(ps) Screw Speed rpm CLAMPING UNIT Clamp Tonnage Toggle Stroke Space Between Tie Bars Max.Mold Height Min. Mold Height Ejector Stroke Ejector Tonnage OTHERS Max. Pump Pressure Pump Motor Power Heater Power Machine Dimension(L W H) m Machine Weight t Hopper Capacity Kg Oil Tank Capacity L MA 860/260G 32 36 40 22.5 20 18 121 153 188 110 139 171 77 98 121 219 173 9.9 11.3 13.9 0~2 860 310 360X360 360 1 11 6.2 4.34X1.19X1.89 3 170 MA 1/370G 36 40 45 23.3 21 18.7 173 2 270 157 195 246 89 110 171 135 11.3 13.9 18 0~190 1 3 410X410 4 1 120 13 9.75 4.82X1.26X1.98 4.1 MA 00/540G 40 45 22.5 20 18 3 320 395 2 291 359 110 172 2 9 137 13.9 18 21.6 0~190 00 455X455 0 180 15 9.75 5.17X1.X2.06 4.9 235 MA 0/770G 45 55 22.2 20 18.2 366 452 546 3 411 497 1 174 170 1 18 21.6 26.6 0~175 0 470 510X510 510 1 62 18.5. 5.48X1.43X2. 6.3 310 44XM L35 540 3 32XM L35 6 3 70 32XM L35 680 3 40XM L35 760 6 4xø28 8x6 Moving platen 540 3 ø80 6 3 70 ø 4xø28 680 3 ø 4xø28 760 6 ø 265 20 5 5 20 3 40 40 Mounting hole for robot/spure picker top view from fixed platen ø ø ø ø0 180 4XM12 L 4XM12 L 4XM12 L 4XM L32 310 1-360 3 1-4 180-0 470-510 4340 1135 605 5 4820 1215 6 565 5170 15 670 635 5480 1390 770 620 Machine dimensions We reserve the right to make changes as a result of furhter technical advantages. 865 1120 3710 6 60 720 1170 45 720 1755 8 1 4440 820 1835 960 1240 45 860 1920 6 7
22 36 Specification INJECTION UNIT Screw Diameter Screw L /D Ratio L/D Shot Size (Theoretical) cm 3 Injection Weight (PS) g Injection Rate Injection Pressure Plasticizing Capacity(ps) Screw Speed rpm CLAMPING UNIT Clamp Tonnage Toggle Stroke Space Between Tie Bars Max.Mold Height Min. Mold Height Ejector Stroke Ejector Tonnage OTHERS Max. Pump Pressure Pump Motor Power Heater Power Machine Dimension(L W H) m Machine Weight t Hopper Capacity Kg Oil Tank Capacity L MA 20/0G 55 60 22 20 18.3 497 601 715 452 547 651 173 2 205 9 2 21.6 26.6.3 0~180 20 540 570X570 570 62 22.65 5.86X1.52X2.2 7.5 355 MA 00/1800G 60 65 70 21.7 20 18.6 845 992 1151 769 903 1047 238 279 324 213 182 157.7 38.2 44.9 0~190 00 600 660X660 660 2 0 62 19.65 6.88X1.88X2.52 11.3 5 MA 3600/22G 65 70 80 21.5 20 17.5 1068 1239 19 972 1127 73 279 323 422 208 180 138 38.2 44.9 58.7 0~180 3600 660 710X710 710 2 0 110 37 24.85 7.5X1.88X2.6.7 640 MA 40/2900G 70 80 90 22.9 20 17.8 24 1860 2355 1296 93 23 366 478 604 204 156 123 44.9 58.7 71.8 0~170 40 740 780X780 780 0 110 45 29.45 8.1X2.05X2.7 18.8 820 40XM20 L40 840 700 Moving platen 840 700 ø 8x8 41 3 40 390 40 60 4 40 60 469 85 1 Mounting hole for robot/spure picker top view from fixed platen ø0 2 ø0 ø0 ø4 SR15 ø ø4 SR15 211 96 4XM L32 4XM L32 4XM L35 8XM20 L40 540-570 600 2-660 660 2-710 740 0-780 5860 80 790 690 6880 1755 935 820 7463 2085 1090 995 8094 2290 1213 1077 Machine dimensions We reserve the right to make changes as a result of furhter technical advantages. 1010 1270 65 949 1990 415 990 5540 120 1320 920 20 5 1 5905 1370 918 21 5 1 6635 1540 1040 2260 8 9
Specification INJECTION UNIT Screw Diameter Screw L /D Ratio L/D Shot Size (Theoretical) cm 3 Injection Weight (PS) g Injection Rate Injection Pressure Plasticizing Capacity(ps) Screw Speed rpm CLAMPING UNIT Clamp Tonnage Toggle Stroke Space Between Tie Bars Max.Mold Height Min. Mold Height Ejector Stroke Ejector Tonnage OTHERS Max. Pump Pressure Pump Motor Power Heater Power Machine Dimension(L W H) m Machine Weight t Hopper Capacity Kg Oil Tank Capacity L MA 50/0G D 80 85 90 22 20.7 19.6 17.6 2212 2497 2799 3456 2012 2272 47 35 553 620 766 180 159 2 115 58.7 65.4 71.8 86.5 0~ 50 8 8X800 8 3 158 55 40. 9.6X2.3X2.62 990 MA 60/45G D 80 90 110 24.8 22 19.8 18 2036 76 3181 3849 1853 2344 2895 620 765 927 224 177 3 118 58.7 71.8 86.5 104 0~ 60 900 895X895 900 260 175 22+45 49. 10.1X2.32X2.7.2 10 MA 7800/63G D 90 110 120 24.4 22 20 18.3 2799 3456 4181 4976 47 35 3805 4528 543 671 811 966 228 184 152 128 71.8 86.5 104 122 0~110 7800 980 980X980 980 260 186 22+55 61.15 10.9X2.42X2.73 36 1360 MA 00/79G D 110 120 1 24.2 22 20.2 18.6 3770 4562 5429 6371 3431 4151 49 5798 703 8 1012 1188 211 174 6 86.5 104 122 139 0~110 00 1 1090X1090 1 0 320 215 37+55 68.75 11.9X2.68X2.81 47.5 10 Moving platen 105 1 1 1 580 135 1 580 135 1 105 105 Mounting hole for robot/spure picker top view from fixed platen 240 96 282 96 282 96 8XM20 L40 2 96 2 96 0 0 8XM20 L40 9594 27 2322 1196 1126 10939 2422 1246 1176 118 2681 1368 1313 Machine dimensions We reserve the right to make changes as a result of furhter technical advantages. 1540 0 21 90 22 1510 20 7698 1102 8981 1 9660 15 107 1710 10 11