Injection Molding Machine

Transcription

1 Injection Molding Machine STANDARD EQUIPMENT SPI mold mounting and ejector pattern Smooth, fast-acting, 5-point double toggle 3 speeds opening and closing Adjustable support under moving platen Self-adjusting mechanical dropbar Gear driven central mold height adjustment Heavy tie bars, large bearing surface support for moving platen Stationary platen prepared for water cooling Automatic central lubrication with pressure system protection Hydraulic, electric, and electronic safety gate interlocks High resolution mold protection Multi-stroke hydraulic ejection, speed and pressure controlled, with quick coupling for center K.O. rod lnjection Nitrided barrel and screw Non-return ring check valve 20:l UD screw ratio 10-step injection speed profiling 10-step holding pressure profiling 5-step back pressure profiling 5-step screw speed profiling Digital screw speed (RPM) display Digital injection time monitoring Screw recovery time monitoring Boost cut-off: time, stroke, and hydraulic pressure dependent (switch-over by cavity pressure is optional) Automatic cushion monitoring and control Cold start protection Air-cushioned injection unit swivel Precision linear bearings for carriage movement Hopper discharge chute Feedthroat prepared for water-cooling Feedthroat with thermometer lncreased injection speed (regen. circuit, screen selectable) Programs for sprue break, decompression, and intrusion Fully proportional linearized hydraulic system Cartridge hydraulics Clogged filter indicator Suction filter with magnet Closed loop oil temperature regulation with prewarming system Variable displacement pump Oil level indicator with level switch Pressure selector gauge Proportional clamp valve for accurate clamp positioning EC100 Microprocessor control with high resolution mono. screen Multiple processor architecture (distributed intelligence) Networking capability (via optional Engel Monitoring System) Linear transducers for ment of the clamp, injection, carriage, and ejector positions Interface port for external data carrier.. Automatic cycle monitoring Digital display of all actual values Current function display Self-diagnostics, monitoring, alarm & calibration Automatic screen shut-off Automatic balancing of heat zones during warm-up Auto barrel stand-by temperature when machine in alarm condition. Automatic reject selection Resettable cycle and non-resettable hour counters Energy-efficient, totally enclosed fan cooled motor(s) Disk-loaded languages and units of User-defined programmable text pages. Keyboard extra User-composable control screen Page Self-tuning temperature controls History reporting of alarm conditions and set-up changes General Conforms to latest OSHA guidelines Easy access to motors, pumps, and hydraulics Large, open drop area for automation Ergomomic design for operator ease and safety OPTIONAL EQUIPMENT Moving platen prepared for water coolin( Power-assisted front safety gate SPI safety key switch for clamp, ejector, and core movements Hydromechanical coining system lnjection compression system Mold venting program Hydraulic quick mold mounting systems Semi- or fully automatic mold change system Extended tie bars Automatic clamp force control (standard with CC100 control) Mechanical stroke limiter Corepull(s) and unscrewing Air blow-off valve lnjection Hardened screws and bi-metallic barrels Specialty screws and screw tips for a wide variety of applications LIM, Thermoset, PVC, BMC, PIM, Co-inj. Gas-inj., and other packages Smaller than standard injection units lncreased wattage and air-cooled heater bands Shut-off nozzles Servo valve for closed loop injection speed, injection pressure, and screw bad pressure control (standard with CC90 control) Ball check valve (for non-filled materials) Insulating blanket for barrel Hopper or drawer magnets Quick barrel mount system lncreased hydraulic drive for increased plasticizing and injection speeds Independent ejector, corepull, and unscrewing functions Proportional pressure and speed control for independent ejectorlcorepull function! lncreased injection pressure Hot runner valve gate control (pneumatic or hydraulic) High torque screw drive By-pass oil filtration Accumulator system for increased injection speed or special functions Special hydraulic packages available for: independent plasticizing increased injection and screw speed accumulator-assisted injection independent accumulator charging Packaging machine hydraulic system CC100 Microprocessor control with high resolution TFT color graphics screen Disk drive for data upldownloading for EC100-controlled machines (CC100 has integral drive standard) - Micrograph for EC100 Control (standard with CC100) Microplast and Microflow software packages Process data graphics and reports Screen-selectable languages and units of SPC (Quality Data Statistics)

2 ,n Molding Machine l ejector point ilosing br moving! height ring i ation with tion electronic.otection?jection, itrolled, with er K.O. rod!w valve profiling re profiling rofiling )filing PM) display ronitoring ionitoring,eke, and en dent pressure is nitoring and I unit swivel js for!ed (regen. le) sak, decom- I Fully proportional linearized hydraulic system Cartridge hydraulics Clogged filter indicator Suction filter with magnet Closed loop oil temperature regulation with prewarming system Variable displacement pump Oil level indicator with level switch Pressure selector gauge Proportional clamp valve for accurate clamp positioning EClOO Microprocessor control with high resolution mono. screen Multiple processor architecture (distributed intelligence) Networking capability (via optional Engel Monitoring System) Linear transducers for ment of the clamp, injection, carriage, and ejector positions Interface port for external data carrier Automatic cycle monitoring Digital display of all actual values Current function display Self-diagnostics, monitoring, alarm & calibration Automatic screen shut-off Automatic balancing of heat zones during warm-up Auto barrel stand-by temperature when machine in alarm condition Automatic reject selection Resettable cycle and non-resettable hour counters Energy-efficient, totally enclosed fan cooled motor(s) Disk-loaded languages and units of User-defined programmable text pages. Keyboard extra User-composable control screen page Self-tuning temperature controls History reporting of alarm conditions and set-up changes General Conforms to latest OSHA guidelines Easy access to motors, pumps, and hydraulics Large, open drop area for automation Ergomomic design for operator ease and safety Euromtec 1938 Blair,Avenue Santa Ana, Cal~forn~a ) FAX (949) OPTIONAL EQUIPMENT Moving platen prepared for water cooling Power-assisted front safety gate SPI safety key switch for clamp, ejector, and core movements Hydromechanical coining system Injection compression system Mold venting program Hydraulic quick mold mounting systems Semi- or fully automatic mold change system Extended tie bars Automatic clamp force control (standard with CClOO control) Mechanical stroke limiter Corepull(s) and unscrewing Air blow-off valve Injection Hardened screws and bimetallic barrels Specialty screws and screw tips for a wide variety of applications LIM, Thermoset, PVC, BMC, PIM, Co-inj., Gas-inj., and other packages Smaller than standard injection units lncreased wattage and air-cooled heater bands Shut-off nozzles Servo valve for closed loop injection speed, injection pressure, and screw back pressure control (standard with CC90 control) Ball check valve (for non-filled materials) Insulating blanket for barrel Hopper or drawer magnets Quick barrel mount system lncreased hydraulic drive for increased plasticizing and injection speeds Independent ejector, corepull, and unscrewing functions Proportional pressure and speed control for independent ejector/corepull functions lncreased injection pressure Hot runner valve gate control (pneumatic or hydraulic) High torque screw drive By-pass oil filtration Accumulator system for increased injection speed or special functions Special hydraulic packages available for: independent plasticizing increased injection and screw speed accumulator-assisted injection independent accumulator charging Packaging machine hydraulic system CC100 Microprocessor control with high resolution TFT color graphics screen Disk drive for data up/downloading for EC1OO-controlled machines (CC100 has integral drive standard) Micrograph for EC100 Control (standard with CC100) Microplast and Microflow software packages Process data graphics and reports Screen-selectable languages and units of SPC (Quality Data Statistics) TECHNICAL SPECIFICATIONS CLAMP force US tons 300 opening force US tons 42 inches Mold height (min - ma) Inches 7A DayligM (min - ma) inches , Platen size (HxW Standard - inches A x Extended- inches B, WA Distance between Standard - inches A " x tie bars (HxV) Extended- inches B NIA l e bar diameter inches 3.94 Hydraulic ejector stroke inches 7.87 Hydraulic ejector force US tons 8.9 Automatic barrel/nozzle heat-up (7 day, 24 hour timer) Power factor capacitors Engel Monitoring System (EMS) Robot interface Auxiliary electrical outlets Host computer and SPI auxiliary device interface Automatic shutdown for "lights out" operation (ghost shifl program) Hot runner PID temperature controls Melt temperature or pressure monitors Closed loop feedthroat cooling Quick disconnect heater distribution box Cavity pressure dependent boost cut-off Keyboard for user-defined text pages Graphics printer Power supply available: 230 / 460 / 575 volts, 3Ph / 60Hz Ammeters for barrel and nozzle zones General Options Machine levelling/vibration mounts Waterflow controls Special painting of machine to customer's specifications Alarm bell in addition to alarm light Spare parts packages Engel robots Training programs NOTES: 1. Based on polystyrene material. 2. Calculated. 3. Can be increased with accumulator. 4. Can be increased. 5. Per Euromap 6 Standard. 6. With increased injection pressure. (N/A=Not Available, O/R=On Request, Std.=Standard) All data subject to change without notice.

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