INTEGRATED PRODUCTION & PERFORMANCE SUITE Production Management Batch INSTALLATION GUIDE P UBLICATION BATCH-IN011C-EN-P November 2014 Supersedes Publication BATCH-IN011B-EN-E
Contact Rockwell Customer Support Telephone 1.440.646.3434 Online Support http://www.rockwellautomation.com/support/ Copyright Notice Trademark Notices 2014 Rockwell Automation, Inc. All rights reserved. Printed in USA. This document and any accompanying Rockwell Software products are copyrighted by Rockwell Automation, Inc. Any reproduction and/or distribution without prior written consent from Rockwell Automation, Inc. is strictly prohibited. Please refer to the license agreement for details. Allen-Bradley, ControlLogix, eprocedure, FactoryTalk, Rockwell Automation, Rockwell Software, RSBizWare, RSBizWare BatchHistorian, RSBizWare Historian, RSBizWare MaterialTrack, and RSLinx are trademarks of Rockwell Automation, Inc. Any Rockwell Automation software or hardware not mentioned here is also a trademark, registered or otherwise, of Rockwell Automation, Inc. Other Trademarks Warranty ActiveX, Microsoft, Microsoft Access, SQL Server, Visual Basic, Visual C++, Visual SourceSafe, Windows, Windows Server-, Windows XP and Windows 7 are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. Adobe, Acrobat, and Reader are either registered trademarks or trademarks of Adobe Systems Incorporated in the United States and/or other countries. All other trademarks are the property of their respective holders and are hereby acknowledged. This product is warranted in accordance with the product license. The product s performance may be affected by system configuration, the application being performed, operator control, maintenance, and other related factors. Rockwell Automation is not responsible for these intervening factors. The instructions in this document do not cover all the details or variations in the equipment, procedure, or process described, nor do they provide directions for meeting every possible contingency during installation, operation, or maintenance. This product s implementation may vary among users. This document is current as of the time of release of the product; however, the accompanying software may have changed since the release. Rockwell Automation, Inc. reserves the right to change any information contained in this document or the software at anytime without prior notice. It is your responsibility to obtain the most current information available from Rockwell when installing or using this product.
Table of Contents Chapter 1 How to Use this Guide Getting started... 9 Select a chapter for each computer... 9 Examples... 9 Chapter 2 What s new in this release New system requirements... 11 FactoryTalk Batch product enhancements... 12 FactoryTalk Batch Equipment Editor... 12 FactoryTalk Batch Recipe Editor... 13 FactoryTalk Batch Server... 14 FactoryTalk Event Archiver... 15 Chapter 3 System requirements System Requirements... 17 Configuration requirements for Windows Server 2008... 19 Tested third-party software... 21 Chapter 4 Setting Up a FactoryTalk Batch System FactoryTalk Batch component integration... 23 Server placement guidelines... 24 FactoryTalk Activation... 24 Cumulative unit licensing... 26 Chapter 5 Install FactoryTalk Batch Server/Client Before you install the FactoryTalk Batch Server/Client... 28 Configure the operating system... 28 Install Microsoft Visual Basic (optional)... 30 Install SQL Server (optional)... 30 Set up security... 31 Identify FactoryTalk Batch Server names... 31 Log on to Windows... 31 Enable the Windows Firewall... 31 Configure Batch Server to run in a Workgroup... 33 Install the FactoryTalk Batch Server/Client... 35 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 5
Table of Contents Install the FactoryTalk Services Platform... 35 Installing FactoryTalk Activation Manager... 37 Install the FactoryTalk Batch products... 38 After you install the FactoryTalk Batch Server/Client... 41 Set system date and time... 41 Modify event log settings... 41 Create a shared directory... 41 Set security on the Logs and Journals folders... 42 Configure the Server options... 42 Define redundant servers... 42 Configure the Windows Firewall (optional)... 43 Create an area model... 43 Create recipes... 43 Install a loopback adapter (optional)... 43 Chapter 6 Install FactoryTalk Batch Clients Before you install the FactoryTalk Batch Client... 46 Install operating system... 46 Install Microsoft Visual Basic (optional)... 46 Set up security... 47 Identify server names... 47 Log on to Windows... 47 Enable the Windows Firewall... 47 Install the FactoryTalk Batch Clients... 48 Install the FactoryTalk Services Platform... 48 Install the FactoryTalk Batch Client... 50 After you install the FactoryTalk Batch Client... 52 Set system date and time... 52 Modify event log settings... 52 Modify local security policy settings... 52 Create a shared directory... 53 Configure the Windows Firewall (optional)... 53 Install a loopback adapter (optional)... 53 Appendix A Uninstalling the FactoryTalk Batch applications Backing up your files... 55 Uninstalling Batch components... 56 Allow the Message Queue to clear... 57 Disable the Material Server... 57 Disable COM+ Security and shut down the COM+ application... 57 6 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014
Table of Contents Run the Uninstall program... 58 Delete the COM+ application... 59 Delete the account profile running Material Manager... 59 Delete the default directories... 60 Remove Registry subkeys... 60 Appendix B Troubleshooting your installation Running the FactoryTalk Directory Configuration Wizard... 61 Communications with Batch Server timing out... 63 Windows XP Clients cannot communicate with Batch Server... 64 Batch Server service user account change... 64 Appendix C Installing a loopback adapter Windows Server 2008 & Windows 7... 65 Windows XP... 65 Index Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 7
Chapter 1 How to Use this Guide This guide provides the information and procedures you need for installing FactoryTalk Batch. Getting started Before installing your FactoryTalk Batch system, read the first four chapters of this guide to become familiar with the new features and system requirements for FactoryTalk Batch version 12. Chapter 2 contains highlights of the new features, including any new operating system requirements, and a description of each new feature and new user interface element. Review the system requirements in Chapter 3 for important hardware, software, and operating system requirements in version 12. Finally, review Chapter 4 which outlines server placement guidelines and information about implementing your FactoryTalk Batch system. Select a chapter for each computer Refer to Chapters 5 and 6 for specific installation procedures. For each computer in your FactoryTalk Batch system, select the chapter that most closely describes the FactoryTalk Batch products you are installing on that computer. Depending on your FactoryTalk Batch system configuration, you may follow a different chapter for each computer in your system, or you may find that you will repeat the instructions in one chapter for several computers. Begin your installation with the computers where you will install your FactoryTalk Batch servers. After the servers are installed, install the FactoryTalk Batch Client components on your client computers. Examples If, for example, your FactoryTalk Batch system will include a FactoryTalk Batch Server and FactoryTalk Batch Client on one computer, and the FactoryTalk Batch Client on several other computers, decide in advance on which computer you will install each component. Next, read the corresponding chapters most closely resembling the FactoryTalk Batch product configuration of each computer in your FactoryTalk Batch system. Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 9
Chapter 1 How to Use this Guide The following table shows a FactoryTalk Batch system with the corresponding chapter for each computer: Computer Components Reference 1 FactoryTalk Batch Server FactoryTalk Batch Client Chapter 5 "Install FactoryTalk Batch Server/Client (on page 27) 2 and 3 FactoryTalk Batch Client Chapter 6 "Install FactoryTalk Batch Clients (on page 45) 10 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014
Chapter 2 What s new in this release The following sections describe new features that have been added to the FactoryTalk Batch products, including FactoryTalk eprocedure and FactoryTalk Material Manager: New system requirements FactoryTalk Batch product enhancements (on page 12) FactoryTalk Batch Equipment Editor (on page 12) FactoryTalk Batch Recipe Editor (on page 13) FactoryTalk Event Archiver (on page 15) New system requirements Windows Server 2008 is required to run the FactoryTalk Batch, FactoryTalk eprocedure and FactoryTalk Batch Material Manager Servers. If you are using a 32-bit computer, use Windows Server 2008 SP2 If you are using a 64-bit computer, use Windows Server 2008 R2 SP1 or later The FactoryTalk Batch, FactoryTalk eprocedure and FactoryTalk Batch Material Manager clients can be installed and run on English only versions of Windows Server 2008, Windows 7 (64-bit), and Windows XP Professional SP3 (32-bit) If you choose to use SQL Server, the supported versions are as follows: SQL Server 2012 (32- or 64-bit, English version only) SQL Server 2008 R2 Standard Edition (32- or 64-bit, English version only) FactoryTalk Batch version 12 components require: FactoryTalk Services Platform version 2.60.00.12 (CPR 9 SR6) FactoryTalk Activation version 3.60 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 11
Chapter 2 What s new in this release FactoryTalk Batch product enhancements FactoryTalk Batch includes these new features: Recipe Approvals is a process to validate the development and maintenance of batch recipes. Using signature certification, the recipe approvals process safeguards the design workflow in a formalized manner. Recipe Version Control provides a recipe file naming and numbering convention that enforces orderly check in, check out, import, export, and obsolescence of recipe versions. Security Authority secures intellectual property in area models and recipes to the FactoryTalk Network Directory security authority identifier (SAI). Once secured, area models and recipes can only be opened, edited, and used under that particular SAI. FactoryTalk Event Archiver with Reporting Services provides the existing functionality of the former FactoryTalk Batch Archiver and includes reports and presentation of historical data. This release features enhancements to error detection, recovery, and robustness to ensure that electronic batch records are properly archived. FactoryTalk Batch Equipment Editor The following enhancements and features have been added to the FactoryTalk Batch Equipment Editor: A process engineer can now configure a Recipe Approval process based on a user-defined approval model, and save it as part of the area model. The approval steps and their associated approval signatures are entered using the Recipe Approvals Configuration dialog box. Selecting the Enable Recipe Approvals check box in this dialog enables the configured recipe approval process for all recipes built based on that area model. Recipe versioning enhances management of recipes. A versioned recipe is a saved, read-only snapshot of the recipe taken at a particular point in time. Versioning is enabled or disabled for recipes associated with a particular area model in the Server Options dialog box. Security Authority secures area models to the FactoryTalk Network Directory security authority identifier (SAI). Once secured, area models can only be opened, edited, and used under that particular SAI. 12 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014
What s new in this release Chapter 2 FactoryTalk Batch Recipe Editor The following enhancements have been added to the FactoryTalk Batch Recipe Editor: Recipe Version control Check In, Check Out, and Version history toolbar icons and menu commands allow recipe authors to take recipe snapshots and mark them as read-only (Check In), or create an editable copy of a checked in recipe (Check Out), called a work-in-progress recipe (WIP). Recipe versioning: Appends version information to the recipe basename to show version number and status (read-only or editable). Enforces assignment of unique recipe identifiers or basenames when a new recipe or procedure is created. Prompts the user to resolve version conflicts when importing and exporting recipes. Recipe Approval Process control Recipe authors configure a Recipe Approval Process through the Primary Approval and Expedited Approval dialog boxes: The Primary Approval process comprises six approval steps, with signoffs to either approve or revert approval. The Expedited Approval process comprises only two steps: Release Recipe to Step to quickly approve a recipe for inclusion in other recipes; and Release Recipe to Production to approve it for inclusion in the production recipe list in FactoryTalk Batch View, FactoryTalk eprocedure, or FactoryTalk Batch ActiveX controls. All approval steps can be reverted to allow both forward and reverse progress through the approval process. When Recipe Approval is enabled in the area model, recipes migrated from a previous version of FactoryTalk Batch begin by default in the Expedited Approval process. Recipe Editor assigns a new Release Recipe to Step approval step to the recipe, and signs it automatically to provide compatibility with previous versions of FactoryTalk Batch. If a migrated recipe previously had its Release to Production property set to true, that property is retained as a Release Recipe to Production approval step. In both cases, these steps are shown as approved by the $System signer. Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 13
Chapter 2 What s new in this release Security Authority Security Authority secures recipes to the FactoryTalk Network Directory security authority identifier (SAI). Once secured, recipes can only be opened, edited, and used under that particular SAI. Expanded recipe filtering Previously a recipe author could apply recipe type (operation, unit procedure, and procedure) and recipe style (class or instance based) filters to narrow a list of returned recipes when opening, importing, exporting, removing, and printing recipes. These new filters have been added: Recipe Approval process type (Primary Approval or Expedited Approval), step names, and their approval status (Not Started, In Progress, Reverting, or Completed). Recipe Version type (versioned, work in progress (WIP), or obsoleted) and base name. Expanded report generation The Generate Reports command now appends the following data to recipe reports: Recipe Approval Process information Current and previous recipe version information Recipe Security Authority information FactoryTalk Batch Server With Security Authority enabled, when the FactoryTalk Batch Server starts, it checks the security authority identifier in the area model against the security authority identifier in the FactoryTalk Network Directory. If these identifiers do not match, the Batch Server does not start. If the security authority identifier in a recipe does not match the one in the FactoryTalk Network Directory, that recipe cannot be added to the Recipe List for production use. 14 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014
What s new in this release Chapter 2 FactoryTalk Event Archiver The FactoryTalk Batch Archiver is now called the FactoryTalk Event Archiver. The FactoryTalk Event Archiver provides the existing archiving functionality of the FactoryTalk Batch Archiver and also incorporates the option formerly called Enhanced Reporting. The FactoryTalk Event Archiver has the following configuration options: FactoryTalk Event Archiver without Reporting Services this configuration option replaces the SQL script that was used to create the BatchHistory SQL database. FactoryTalk Event Archiver with Reporting Services this configuration option creates the BHBatchHistory SQL database, and populates that database with the required tables, views, and stored procedures. It also configures the SQL Reporting Services and provides basic reports that can be used or customized to give basic or advanced reporting capabilities on batch data. The Event Archiver with or without Reporting Services options detect existing BatchHistory or BatchHistoryEx databases and provides the option to migrate, overwrite, or ignore those databases (depending on what is detected and which setup option was selected). The FactoryTalk Event Archiver transfers data from Batch Event journals into the BATCHHIS SQL table. The Event Archiver distributes copies of the BATCHHIS data into additional tables to provide the batch reporting capability via the SQL Server Reporting Services (SSRS). The Event Archiver with Reporting Services archives events from the Batch Server into SQL database tables. Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 15
Chapter 3 System requirements Review the following information before setting up your FactoryTalk Batch system. System Requirements This section presents the minimum and recommended system requirements to successfully install and run FactoryTalk Batch components. These requirements assume that no other applications will be running on the computer, unless listed in the Tested third-party software section. A DVD-ROM drive is required for software installation. Ensure that all selected hardware is on the compatibility list for any one of the following: Microsoft Windows Server 2008 Service Pack 2 (32-bit) Microsoft Windows Server 2008 R2 Service Pack 1 (64-bit) Windows XP Professional Service Pack 3 (32-bit) Windows 7 Service Pack 1 (32- and 64-bit) Systems that do not meet the minimum requirements for the version of software being used are not covered under warranty. Important: FactoryTalk Batch components version 12.0 are supported in U.S. English only. You must install the English language version of Windows Server 2008, SQL Server (if used), Windows XP Professional, or Windows 7 to ensure proper operation of FactoryTalk Batch, FactoryTalk eprocedure, or FactoryTalk Batch Material Manager. The FactoryTalk Batch Server computer cannot be configured as a: Domain Controller DHCP Server WINS Server RAS Server DNS Server Master Browser Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 17
Chapter 3 System requirements Replication cannot be enabled on the FactoryTalk Batch Server computer. Install FactoryTalk Batch software on an NTFS formatted hard drive, as Windows security features are available only for drives formatted to use NTFS. Important: Systems with modified DCOM configuration settings are not covered under warranty. Configuring settings using DCOMCNFG may stop the FactoryTalk Batch Server and prevent the FactoryTalk Batch Service Manager from functioning correctly. Important: Windows security mandates that the domain name and server name must contain only alphanumeric characters (including "-" or "."). Internet Explorer blocks cookies from a server if the server name contains other characters, such as an underscore character ("_"). If a server or domain name does contain illegal characters, the eprocedure Client will not retain the logged on user's name. The following is a list of the hardware and software required to install and use FactoryTalk Batch. The requirements listed are the minimum tested (and therefore supported) requirements. Server Client Operating System Windows Server 2008 R2 SP1, 64-bit; English only or Windows Server 2008 SP2, 32-bit; English only Windows XP SP3 32-bit; English only Windows 7 SP1 32- and 64- bit; English only Computer 2.8 GHz processor or greater, including hyper-threading models 1.8 GHz processor or greater 2.6 GHz processor or greater ) Memory 4 GB RAM (minimum) 1 GB RAM (2 GB RAM recommended) 2 GB RAM (minimum) Available Hard Disk Space 30 GB (60 GB recommended) 12 GB (24 GB recommended) 15 GB (30 GB recommended) Hard Disk Format NTFS Disk Drive(s) Monitor Mouse Browser DVD-ROM drive and a hard disk (SCSI or faster) SVGA TrueColor with 2 MB of video RAM and 1024 x 768 resolution Microsoft Mouse, Microsoft IntelliMouse or compatible pointing device Internet Explorer 8, 9 (U.S. English) 18 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014
System requirements Chapter 3 Server Client Operating System Windows Server 2008 R2 SP1, 64-bit; English only or Windows Server 2008 SP2, 32-bit; English only Windows XP SP3 32-bit; English only Windows 7 SP1 32- and 64- bit; English only SQL Server Options SQL Server 2012, 32-bit or 64-bit, English only SQL Server 2008 R2 Standard Edition, 32-bit, English only SQL Server 2008 R2 Standard Edition, 64-bit, English only Network Network Protocol 10 Megabit or faster Ethernet card, network cable TCP/IP Backup Other Software Removable media device such as a DVD-RW drive FactoryTalk Batch, FactoryTalk Batch Material Manager, and FactoryTalk eprocedure are not warranted to run with any other third-party software installed on the same PC, unless otherwise stated in writing by Rockwell Automation. (See Tested third-party software for more information.) Configuration requirements for Windows Server 2008 FactoryTalk Batch version 12.0 requires a specific configuration of the Microsoft Windows Server 2008 (English) operating system, as well as Microsoft SQL Server 2008 or 2012 for use with the Material Manager. SQL Server can reside on the same computer as the Batch Server but this is neither required nor recommended. Important: FactoryTalk Batch components version 12.0 are supported in U.S. English only. You must install the English language version of Windows Server 2008, Windows XP Professional, or Windows 7 to ensure proper operation of FactoryTalk Batch, FactoryTalk eprocedure, or FactoryTalk Batch Material Manager. Modifying regional settings is not supported. Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 19
Chapter 3 System requirements The only configurations that are tested, and therefore warrantied, by Rockwell Automation are as follows: Component Operating System Version and Requirements Servers English only: Microsoft Windows Server 2008 R2 Service Pack 1 (64-bit) and Windows Server 2008 Service Pack 2 (32-bit) Internet Explorer 8, 9 Install the operating system using the default selections with the following exception: Add the Application Server role and Internet IIS 7.0 role (32-bit) or IIS 7.5 role (64-bit). For eprocedure Server installations, enable both ASP and IIS6 Metabase Compatibility role services. Add Microsoft Message Queuing Service (if FactoryTalk Batch Material Manager is being installed anywhere in the Batch system). Clients English only: Windows XP Professional SP3 (32-bit) and Windows 7 SP1 (32- and 64-bit) Internet Explorer 8, 9 Install the operating system using the default selections Important: It is highly recommended that you use the default installation directories for all components. The application, test suite, and associated documentation assume default directories are used. Extensive unit and system testing by Rockwell Automation ensures that all components function as one solution after the application is configured. 20 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014
System requirements Chapter 3 Tested third-party software The following software has been tested with the current version of FactoryTalk Batch components. Microsoft Internet Explorer 8 or 9 Microsoft Office 2010 Visual Basic 6.0, Service Pack 6 SQL Server 2008 R2, Standard Edition, (English version only), or SQL Server 2012 (English version only) Adobe Acrobat Reader XI (11) Rockwell Software Logix Designer (formerly RSLogix 5000) version 21 RSLinx Classic version 3.60 RSLinx Enterprise version 5.60 FactoryTalk Activation version 3.60 FactoryTalk Services Platform version 2.60.00.12 (CPR 9 SR6) FactoryTalk View SE version 6.0 or 7.0 Anti-virus software All Rockwell Software products in this release have been tested using the latest anti-virus software. For more detailed information, refer to Rockwell Automation Knowledgebase technical note ID 35330 https://rockwellautomation.custhelp.com/app/answers/detail/a_id/35330. You may be required to log into the Rockwell Automation Knowledgebase before you can view the information. Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 21
Chapter 4 Setting Up a FactoryTalk Batch System Please review the following information before setting up your FactoryTalk Batch system. FactoryTalk Batch component integration FactoryTalk Batch components are completely open, configurable products that help you define, manage, monitor and control manufacturing at local or remote sites. A typical FactoryTalk Batch architecture consists of one or more computers on a single network. The following diagram gives an example of a possible FactoryTalk Batch network: Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 23
Chapter 4 Setting Up a FactoryTalk Batch System Server placement guidelines There are a few guidelines to consider when deciding where to place your servers on the network. Install the FactoryTalk eprocedure Server on the same computer as the FactoryTalk Batch Server. Install the FactoryTalk Batch Material Server on a computer with SQL Server. Do not install the Material Server on the same computer as the FactoryTalk Batch Server. Up to ten FactoryTalk Batch Servers can exist in a FactoryTalk Batch network. The following table indicates the FactoryTalk Batch components that can reside on the same computer. S represents the Server component and C represents the Client component. Important: Because of memory utilization, do not install the FactoryTalk eprocedure Client on the same computer as the eprocedure and FactoryTalk Batch Servers. FactoryTalk Activation FactoryTalk Activation is used to license FactoryTalk Batch, FactoryTalk eprocedure and FactoryTalk Batch Material Manager. Before you install the FactoryTalk Batch products you must install the FactoryTalk Activation Server. The FactoryTalk Activation Server stores the activation files needed to run FactoryTalk Batch, FactoryTalk eprocedure and FactoryTalk Batch Material Manager. You can install the FactoryTalk Activation Server on the same computer as the FactoryTalk Batch Server. The FactoryTalk 24 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014
Setting Up a FactoryTalk Batch System Chapter 4 Activation Manager installation includes the FactoryTalk Activation Server and Client. The FactoryTalk Batch Server computer requires the FactoryTalk Activation Client to enable communication with the FactoryTalk Activation Server. If your FactoryTalk Activation Server is not on the same computer as the FactoryTalk Batch Server then you must install the FactoryTalk Activation Client on the FactoryTalk Batch Server computer. Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 25
Chapter 4 Setting Up a FactoryTalk Batch System Activation files are obtained in one of the following ways: Go to the Rockwell Software licensing website (https://licensing.software.rockwell.com) Use the FactoryTalk Activation Tool on a computer that has internet access. No internet access: Call Rockwell Automation Technical Support to obtain an activation file via e-mail or fax. Cumulative unit licensing Software licenses are split into a product license and a number of unit licenses. For example, if you purchased a 30-unit FactoryTalk Batch product, you actually get the 30-unit Batch Server license that is currently shipped and 30 new unit licenses. When the Batch Server is started, it performs a license check. As a result of the license check, the Batch Server determines which applications have a license. It then attempts to check out individual unit licenses up to the number of units specified in the area model. The Batch Server will then set the maximum number of allowable units to the total number of successful individual unit license checkouts. It also checks for FactoryTalk eprocedure, and FactoryTalk Batch Material Manager licenses, as necessary. For example: A plant needs two Batch Servers; one requires automation phases and seven units while the other needs manual and automation phases with 33 units. Using cumulative unit licensing, you can purchase one 30-unit combined Batch and eprocedure (you get a 30-unit combined Batch Server/eProcedure license and 30 individual unit licenses) and a 10-unit Batch (you get a Batch Server license and 10 individual unit licenses). This results in a total of 40 unit licenses. The first Batch Server checks its area model upon startup calculating the number of units to check out (seven). The Batch Server also determines if it needs a Batch Server license (for automation phases), an eprocedure license (for manual phases) or both. Finding no manual phases, the first Batch Server checks out a Batch Server license and seven unit licenses. The second Batch Server checks its area model upon startup calculating the number of units to check out (33). The Batch Server also determines if it needs a Batch Server license (for automation phases), an eprocedure license (for manual phases) or both. Since both manual phases and automation phases are used in this example, the second Batch Server checks out a combined Batch Server license/eprocedure license and 33 individual unit licenses. 26 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014
Chapter 5 Install FactoryTalk Batch Server/Client This chapter instructs you in installing the FactoryTalk Batch Server and Client software on the same computer. If you have already installed and configured a FactoryTalk Batch Server computer and just want to install Client components on a different computer, see Install FactoryTalk Batch Clients (on page 45). There are setup procedures that must be completed before and after you install the FactoryTalk Batch Server. The Server installation process is divided into three categories: Pre-Installation Procedures Installation Procedures Configure the FactoryTalk Batch Server/Client Use the following checklist when installing the Server and Client: Pre-Installation Procedures for FactoryTalk Batch Server/Client Install Operating System Install Windows Server 2008, SP2 (32-bit) or Windows Server 2008, R2, SP1 (64-bit). Install Microsoft Visual Basic Install if you plan to develop with the ActiveX Controls Library on the Batch Server Computer. Install Microsoft SQL Server 2008 Install if recipes are stored in RDB format. Set Up Security Configure security for your FactoryTalk Batch System. Identify Server Names Identify the name of the computer where the FactoryTalk Batch Server is installed. Log on to Windows Log on with Administrator privileges. Enable Windows Firewall Enable the firewall if you want the setup program to populate the firewall exceptions. Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 27
Chapter 5 Install FactoryTalk Batch Server/Client Install FactoryTalk Batch Server/Client Install FactoryTalk Services Platform Required for the FactoryTalk Batch components. Install FactoryTalk Activation on the Batch Server FactoryTalk Activation is used for licensing and must be installed prior to installing the FactoryTalk Batch Server. Install the FactoryTalk Batch Server/Client Install the FactoryTalk Batch Server with the FactoryTalk Batch Client Components. Update Factory Talk Batch product policies Required to ensure product policies are updated and all patches are current. Configure the FactoryTalk Batch Server/Client Set System Date and Time Each computer in the FactoryTalk Batch System must be set to the same date and time. Modify Event Log Settings Configure the Windows Application and System logs. Create a Shared Directory Skip this step if you installed your project files in the default directory, BATCHCTL. Set Security on Logs and Journal Folders The system administrator determines who needs to access these files and assign the appropriate permissions. Configure the Server Options Server Options are configured in the Equipment Editor. Define Redundant Servers Redundant Servers are defined in the Equipment Editor. Create an Area Model Complete this step on the FactoryTalk Batch Server computer if you performed a full install. Create Recipes Complete this step on the FactoryTalk Batch Server computer if you performed a full install. Before you install the FactoryTalk Batch Server/Client Before you install the FactoryTalk Batch Server and Client you must install and configure the Windows operating system, and install other third-party software that will be used with your FactoryTalk Batch system. Configure the operating system For a FactoryTalk Batch Server or eprocedure Server installation, the Windows Server 2008 (32-bit or 64-bit) operating system must be configured as an Application Server to support FactoryTalk Batch communications. This setup process is accomplished using the Windows Server Manager. Important: If you plan on installing eprocedure, you must select Webserver (IIS) and ASP. 1. After you log on to Windows, select Start > Administrative Tools > Server Manager. The Server Manager opens. 28 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014
Install FactoryTalk Batch Server/Client Chapter 5 2. Select Roles in the left pane. 3. Select Add Roles in the right pane. The Add Roles Wizard opens. 4. On the Add Roles Wizard - Select Server Roles window, select Application Server and Web Server (IIS) (required if eprocedure will be installed on the server), and then click Next. You may be prompted about required features that must also be installed to support the application server. If so, click the Add Required Features button to continue. 5. On the Add Roles Wizard - Application Server window, click Next. 6. On the Add Roles Wizard - Select Role Services window, select Application Server Foundation and Web Server (IIS) Support (required if eprocedure will be installed on the server), and then click Next. Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 29
Chapter 5 Install FactoryTalk Batch Server/Client You may be prompted about required features that must also be installed to support IIS. If so, click the Add Required Features button to continue. 7. On the Add Roles Wizard - Web Server (IIS) window, click Next. If you did not select Web Server (IIS) in step 6, skip to step 8. 8. On the Add Roles Wizard - Select Role Services window, select ASP near the top of the list of services, scroll down through the list, select IIS 6 Metabase Compatibility, and then click Next. (Selecting ASP is required if you are installing eprocedure on the server.) 9. On the On the Add Roles Wizard - Confirm Selections window, click Install. 10. When prompted click Finish. Close the Administrative Tools dialog box. 11. When the roles and role features have been installed, click Close to exit the wizard. Install Microsoft Visual Basic (optional) If you plan to develop with the ActiveX Controls Library, install Microsoft Visual Basic. If you are using VB.NET with PC Based Phase Programming or ActiveX Controls, be aware that Report, Request, and Parameter properties appear as Methods in the.net environment. If you require further assistance, contact Rockwell Support. Install SQL Server (optional) To store recipes in RDB format, install any one of the accepted versions of SQL Server listed under New system requirements (on page 11). SQL Server services must be running during the installation process. Restart the computer after the SQL Server installation is complete. 30 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014
Install FactoryTalk Batch Server/Client Chapter 5 Important: If you intend to store recipes in RDB format, you must create a SQL server database login for the person performing the installation. If you intend to store recipes (from the FactoryTalk Batch Recipe Editor), on a remote SQL Server, you must add TCP Port 1433 as an exception in the Windows Firewall. Set up security If you are installing the FactoryTalk Batch Server on a domain, create a domain user account for the Server to use. If the Server is using a local account, you must create Windows accounts with the same name and password on all computers in the workgroup. FactoryTalk Security is used to support the FactoryTalk Batch Clients. If you want to enable security refer to FactoryTalk Batch Security in the FactoryTalk Batch Administrator s Guide. Identify FactoryTalk Batch Server names The setup program prompts you for the Domain or Workgroup name and the FactoryTalk Batch Server user account name and password. Log on to Windows Log on to Windows Server with administrator privileges. Close any open applications. Important: You must have administrative privileges on the target computer to install or upgrade FactoryTalk Batch. Enable the Windows Firewall If you want the installation program to populate the firewall exceptions automatically, you must first enable Windows Firewall Service prior to running the installation. This allows the Firewall Configuration Utility to add the necessary exceptions. You must enable the service on both the Server and Client computers. Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 31
Chapter 5 Install FactoryTalk Batch Server/Client On Windows Server 2008 and Windows 7: 1. From the Start menu, select Control Panel > Windows Firewall. The Windows Firewall dialog box opens. 2. If the Firewall is off, select Turn Windows Firewall On or Off. The Windows Firewall Settings dialog box opens. 3. Click OK, and then close the dialog box. If the Windows Firewall was not enabled before installing your Batch applications, run the FactoryTalk Windows Firewall Configuration Utility on each computer in your Batch system to add the required exceptions. On Windows XP: 1. From the Start menu, select Control Panel > Windows Firewall. The Windows Firewall Settings dialog box opens. 2. Click OK. If the Windows Firewall was not enabled before installing your Batch applications, run the FactoryTalk Windows Firewall Configuration Utility on each computer in your Batch system to add the required exceptions. For a complete list of the exceptions added to Windows Firewall during FactoryTalk Batch component installation, see the FactoryTalk Batch Administrator s Guide. 32 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014
Install FactoryTalk Batch Server/Client Chapter 5 Configure Batch Server to run in a Workgroup If you are upgrading FactoryTalk Batch, eprocedure, or Material Manager Servers running on a Windows Workgroup, there are two additional items you must configure: Add an incoming firewall rule Disable Administrative Approval Mode Add an incoming firewall rule If you are running on a Workgroup, you must add an Incoming Firewall Rule to allow the Batch Service Manager to connect to the server in a timely manner. On the computer where the Batch Server has been installed: 1. From the Start menu, select All Programs > Administrative Tools > Windows Firewall with Advanced Security. 2. Select Inbound Rules, right-click Inbound Rules, and then select New Rule. The New Inbound Rule Wizard opens. 3. On Rule Type window, select Port and click Next. 4. If not already selected, select TCP and type 49157 in the Specific local ports box. Click Next. Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 33
Chapter 5 Install FactoryTalk Batch Server/Client 5. Select Allow the connection and click Next. 6. Select all profiles (Domain, Private, Public) and click Next. 7. Type Port 49157 TCP in the Name box, and then click Finish. 8. Verify that the Port 49157 TCP rule was added to the Inbound Rules list: 9. Close the Windows Firewall with Advanced Security window. Disable Administrative Approval Mode You must also disable Administrative Approval Mode for all Administrators on the Server computer when running in a Workgroup configuration. On the computer where the Batch Server has been installed: 1. From the Start menu, select All Programs > Administrative Tools > Local Security Policy. 34 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014
Install FactoryTalk Batch Server/Client Chapter 5 2. Expand Local Polices and click Security Options. 3. Scroll down to User Access Control: Run All Administrators in Admin Approval Mode and double-click it. 4. On the Local Security Setting tab, select Disabled and click OK. 5. Verify that User Access Control: Run All Administrators in Admin Approval Mode is now set to Disabled. 6. Close the Local Security Policy window. Install the FactoryTalk Batch Server/Client These instructions assume that you are installing the FactoryTalk Batch Server computer on a network with other FactoryTalk Batch Client computers. Before you begin the installation, complete all the pre-installation procedures. You can exit installation at any time by clicking the Cancel button. Install the FactoryTalk Services Platform You must install the FactoryTalk Services Platform before installing FactoryTalk Batch, FactoryTalk eprocedure or FactoryTalk Batch Material Manager. 1. Insert the FactoryTalk Batch product installation CD into the CD-ROM drive. The installation process starts automatically. To start installation manually, click the Start button, and then select Run. In the Run dialog box, type d:\setup (where d is the drive letter for the CD-ROM drive), and then click OK. Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 35
Chapter 5 Install FactoryTalk Batch Server/Client 2. In the Welcome dialog box, click Install FactoryTalk Components. The FactoryTalk Component Installation dialog box opens. 3. Click Install FactoryTalk Services Platform. The FactoryTalk Services Platform dialog box opens. If FactoryTalk Diagnostics is not installed, you are prompted to install it. 4. Click Next. 5. In the License Agreement dialog box, read the license agreement, and then select I accept the terms in the license agreement. Click Next. 6. In the Setup Type dialog box, select Standard (if it is not already selected), and then click Next. 7. Click Install. After a few moments, the Configuring FactoryTalk Directory progress box opens. It shows you that any existing FactoryTalk Directories have been backed up, the backup file name(s), and the path to the backup files. The FactoryTalk Directory is configured during the installation process. It can be run manually, however, if you need to define or reset a disabled Administrator account. (See Running the FactoryTalk Directory Configuration Wizard (on page 61) for more information.) 36 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014
Install FactoryTalk Batch Server/Client Chapter 5 8. Click Finish, and then click Yes to restart your computer (if prompted to do so). For more detailed information on FactoryTalk Directory installation and configuration, you can view the FactoryTalk Administration Console help file (FTAdminEN.chm) located in C:\Program Files\Common Files\Rockwell\Help. Installing FactoryTalk Activation Manager You can install FactoryTalk Activation Manager on any computer in your domain (or workgroup). Downloaded licenses will reside on that computer. 1. In the Welcome to FactoryTalk Batch dialog box, click Install FactoryTalk Components. The FactoryTalk Components Installation dialog box opens. If you restarted your computer after installing the FactoryTalk Services Platform, click the Start button and select Run. In the Run dialog box, type d:\setup (where d is the drive letter for the CD-ROM drive), and then click OK. Click Install FactoryTalk Components. 2. Click Install FactoryTalk Activation Manager. The InstallShield wizard opens. 3. Click Install. The FactoryTalk Activation Manager dialog box for installing the HASP (dongle) driver opens. Depending on your machine's configuration, you may also be prompted to install other prerequisites. 4. Click Yes to install additional components as desired, or click No to continue. 5. In the FactoryTalk Activation Manager InstallShield Wizard, click Next. The End User License Agreement dialog box opens. 6. Read the license agreement and select I accept the terms in the license agreement. Click Next. 7. Click Install. After the installation is finished, the FactoryTalk Activation Manager InstallShield Wizard Completed dialog box opens. 8. If prompted, follow the instructions in the dialog box to activate your products. 9. Click Finish. Important: Use the FactoryTalk Activation tool to obtain activations from the Rockwell Software Activation website. Please refer to the Activate Rockwell Software Products brochure provided in your product package for more information. Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 37
Chapter 5 Install FactoryTalk Batch Server/Client Install the FactoryTalk Batch products 1. On the Welcome to FactoryTalk Batch dialog box, click Install FactoryTalk Batch (click Back to return to the Welcome dialog box, if necessary). The FactoryTalk Batch Installation dialog box opens. Important: If the installation program detects an existing FactoryTalk Batch installation, it gives you the option to remove the current installation. You must remove the existing version of the software before installing the upgrade. See Uninstalling the FactoryTalk Batch Applications (on page 55) for instructions on removing the current installed version. 2. Click Install FactoryTalk Batch to start the installation process. The FactoryTalk Batch InstallShield Wizard opens. Click Next. 3. In the License Agreement dialog box, read the license agreement, and then select I accept the terms in the license agreement. Click Next. 4. The FactoryTalk Directory Selection dialog box opens. 5. Select the desired FactoryTalk Directory (typically Network Directory, the default). Click Next. 38 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014
Install FactoryTalk Batch Server/Client Chapter 5 6. In the Customer Information dialog box, enter your name and organization, and click Next. 7. In the Custom Setup dialog box, if you do not want to install the editors on the Batch Server, disable Client Components. Important: We recommend installing the Client on the Batch Server computer because you must configure the Server Options, which are located in the FactoryTalk Batch Equipment Editor Client. The default installation directory is C:\Program Files (x86)\rockwell Software\Batch. To set a different directory, click the Change button, select the desired directory, and click OK. 8. Click Space (near the bottom of the dialog box) to see if there is enough disk space to install the selected options. The Disk Space Requirements dialog box opens. If there is not enough disk space, the drive is highlighted. 9. Click OK. If there was not enough disk space, click Change to select a different drive (or move or delete files from the selected drive), and continue with the installation. 10. Click Next. 11. The System Setup dialog box opens. If you are installing this as part of an existing FactoryTalk Batch system, select Yes, I am adding this computer to an existing FactoryTalk Batch System. Click Next. The Existing Server Details dialog box opens. Enter the Server Node Name. Click Next. If you are installing the FactoryTalk Batch module software for the first time, select No, this will be the first computer in a FactoryTalk Batch System. Click Next. 12. The Domain/Workgroup Details dialog box opens. Select Domain or Workgroup to indicate how you are installing the Batch Server. Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 39
Chapter 5 Install FactoryTalk Batch Server/Client The FactoryTalk Batch Server user account is added to the batchsvr_group, the Administrators group, the FactoryTalk Event Archiver Service, and to the FactoryTalk Batch Server Service on the local computer. 13. If the FactoryTalk Batch Server runs under a domain account: Enter the Domain name in the Domain/Workgroup Name box. Complete the User Name and Password boxes for the Batch Server s domain account. If the Server runs under a workgroup account: Enter the Workgroup name in the Domain/Workgroup Name box. Complete the User Name and Password boxes for the Batch Server s workgroup account. If you are in a Workgroup, please see Configure Batch Server to run in a Workgroup after the Batch Server and Clients have been installed for instructions on configuring the Batch Server to operate properly in a Workgroup setting. 14. Click Next. The Microsoft SQL Server Recipe Storage dialog box opens. 15. In the Microsoft SQL Server Recipe Storage dialog box, indicate how you want to store recipe files: To store recipes in SQL Server, select Yes, I want to store recipes in SQL Server. You must have SQL Server installed before selecting this option. If SQL Server is not installed, click Cancel, install a supported SQL Server, restart the computer, and then install FactoryTalk Batch. If you do not want to use SQL Server to store recipes, select No, I do not want to store recipes in SQL Server. Click Next. Your recipes are stored as binary files. If you want to have the SQL Server on a different computer than the Batch Server, select No, I do not want to store recipes in SQL Server. 16. Click Next. 40 Rockwell Automation Publication BATCH-IN011C-EN-P November 2014
Install FactoryTalk Batch Server/Client Chapter 5 17. In the Ready to Install the Program dialog box, verify your selections. If anything is incorrect, click Back and make the appropriate corrections. When you are ready to proceed, click Install. 18. The wizard notifies you when it has completed. Click Finish to close the dialog box. 19. Click Home to install additional FactoryTalk Batch products, or Exit to close the Install FactoryTalk Batch installer. After you install the FactoryTalk Batch Server/Client You are now ready to configure the Batch Server computer. The following instructions are provided to assist you in this process. Set system date and time Each computer on the network must be set to the same date and time. Modify event log settings Configure the Windows Application and System logs to overwrite events as needed. (See Modifying event log settings in the FactoryTalk Batch Administrator s Guide.) Create a shared directory If FactoryTalk Batch is installed in a networked environment, and you have installed the project files to a directory that is not located in the BATCHCTL share, you must create a share for that project directory. (See Creating a shared directory in the FactoryTalk Batch Administrator s Guide for information.) Rockwell Automation Publication BATCH-IN011C-EN-P November 2014 41