SANY Industry Town, Changsha Economic & Technology Development Zone, China Tel: 0731-84038895 After-sales Service Hotline: 4008 87 8318 Fax: 0731-84031999-1875# Consultation/Complaints Hotline: 4008 87 9318 Materials and specifications are subject to change without further notice. Featured machines in photos may include additional equipment. SANY RUBBER TYRE CONTAINER GANTRY CRANE The copyright is reserved by SANY, and any content is forbidden to be used for other purpose without written permission of SANY. China Print (Feb. 2011)
01 02 SANY Rubber Tyre Container Gantry Crane SANY RTG, which is self-developed and by SANY, is a complete machine of stable performance, good safety, high working efficiency, low operating cost and strong durability. Come and enjoy the extraordinary value it will bring to you! SANY RTG is widely used on harbors, quaysides, yards, and freight stations for container handling and stacking. Equipped with jacking yard-turning mechanism, it can travel laterally, longitudinally and self-rotarily, available for bunching operation and independent operation. Based on comprehensive FEA and fatigue calculation, SANY RTG is of stable performance; electric control elements of famous brands and variable-frequency control technology are applied in its electric control system. Applying numerous world leading core technologies, SANY RTG brings substantial profit to customers and is widely acclaimed. Excellent Performance Strong lifting capacity, extensive working area, stable and safe complete machine, high working efficiency, and particularly, the translation of containers. Reliable Operation Reliable structure, flexible operation and high durability. Crane Travel Mechanism Supported by tyres and flexible in yard-turning. 8-tyre-type and 16-tyre-type are available for 90 degree yard-turning of the cart tyre and self-rotation of the complete machine. Distributed drive is applied in cart travel mechanism, promoting complete stability of the machine. Trolley Travel Mechanism Trolley travel mechanism, applied with the compact three-in-one structure form, is light in weight and low in energy cost; applied with distributed drive, it has high working efficiency, and gear rack drive can also be equipped based on special need of customers or practical condition of work sites so as to prevent slipping of the load trolley. Hoisting Mechanism Single-drum or double-drum is applied and new type wrap system is used to prolong the service life of steel rope. For double drum, all steel ropes are disposed symmetrically with the same length, decreasing the spare parts greatly. With drum distributed reasonably and centerline of drum being perpendicular to the trolley travel direction, rope disorder during the linkage of lifting mechanism and trolley travel mechanism can be prevented, and abrasion between steel rope and drum can be reduced to prolong service life of all parts. Gantry With the application of alloy steel container welding structure, as well as the scientific calculating and optimizing design, this structure is more reasonable and is of stronger capacity. Machine weight is lightened and the wheel pressure is reduced. Our gantry is of elegant shape and modest modeling. Electric System It is self-developed with advanced system. Controller, frequencyconverter, control cabinet, and low pressure electric elements of worldwide famous brands are applied for stable performance and reliable quality. This system can be customized to satisfy your individuality. Spreader Spreaders self-developed by SANY and other famous brands are both available. They are flexible and stable with outstanding using and safety protection function for your practical need. Cabin Designed in streamline, the cab is dynamic and elegant in shape; the frame structure is humanized for good operating view and convenient maintenance; cushioning device is equipped on the suspension point for more comfortable feeling of the operator; capacious room, centralized handle, suspension seat, and reasonable distributed switches, all ease the tire of the operator; advanced control system and malfunction audible and visual alarm detect working condition of the complete machine realtimely.
03 04 SANY RTG Achieving Professional Quality All commit to customers, all come from innovation, our continuous pursuit, fulfills our promise of Quality changes the world. Excellence Heritage SANY RTG, which is self-developed by SANY, is a complete machine of stable performance, good safety, high working efficiency, and low operating cost. While ensuring the high quality, we are committing ourselves to providing products with higher cost performance for the maximizing value of customers. Genuine Parts With powerful generators, flexible and durable cart and trolley mechanism, efficient lifting mechanism, and intelligent and safe electric control system configured, SANY RTG not only ensures smooth work but also brings max. economic benefit. Great Originality Numerous worldwide leading core technologies promote the outstanding performance of SANY RTG. Hybrid drive patented technology, full electricity gantry jacking yard-turning patented technology, four-rope anti-sway patented technology, automatic deviation correction technology, intelligent safety protection technology, and FEA, dynamic simulation technology, etc. bring the most comfortable feeling in operating. Outstanding Achievements Due to its advanced technology and excellent performance, SANY RTG is widely used on large and medium ports and quaysides. It is greatly acclaimed by customers in and abroad for the substantial profit it brings to customers.
05 06 Advanced Technology Continuous Improvement Advanced Design Our design is based on precise data from FEA, kinematics and dynamics simulation analysis, ensuring the reasonability of structure, excellence of performance, and outstanding reliability of the complete machine. Advanced Manufacturing Technology High-strength full welding steel structure is applied to the gantry which measures up the AWS Standard. Every key welding line has been through 100% nondestructive inspection to withstand strict test. Pre-assembly validation and onsite complete assembly promote preciseness and reliability, as well as shorten the assembly cycle. Advanced Core Technologies Hybrid drive technology CMS management applied technology Full electricity gantry jacking yard-turning patented technology Four-rope anti-sway patented technology Automatic deviation correction technology Intelligent safety protection system FEA, dynamic simulation technology Malfunction automatic detection and real-time display of data technology Advanced Test Detection System Our professional technology teams, with their high responsible spirit on science, strictly test the complete machine performance and industrial performance of every product. Numerous parameter tests are set including stress strain, pressure, displacement, speed, acceleration, torque, and power, and numerous tests and detections are included: fatigue performance, vibratory performance, control performance, and power consumption performance. Only after the product has passed all these tests can it be mass produced and launched. Gantry FEA diagram Trolley frame structure FEA diagram Integral assembly Complete machine overload test
07 08 Comfortable Ride Extraordinary Enjoyment Superior All-round View Humanized design cab with elegant shape and open view, easing tension and fatigue of the operator to promote working efficiency. Industrial Moulding Control Panel Elegant design, reasonable layout, and swift and convenient operation. High-resolution Electronic Monitor Self-developed CMS management system of RTG carries out real-time monitor to all parameters of operating including equipment lifting, crane, trolley, and yardturning. And it has friendly humanmachine interface. Centralized Operation Handle Humanized design, precise control, and swift and convenient operation. Damping Suspension Seat Left-hand Operation Console Available for moving to every position, relieving the operator s fatigue to the largest extent. Truck-mounted Radio Right-hand Operation Console New experience of MP3 player, relieving the operator s fatigue during work. Warm-Cold Air-Conditioner Anti-fogging, defrosting, and ventilating, available for round-the-clock work. Sound-absorbing and Denoising Closeness of the cab, as well as the application of green denoising and sound insulating materials, which is healthy and environment-friendly. CMS management system interface
09 10 Safe and Efficient Energy-saving and Environment-protecting Hybrid Drive Technology and Energy Recycle System During normal work, the machine is electricity-driven, and kinetic energy from the heavy descending is recycled to the power grid. During yard-turning, the machine is driven by auxiliary diesel engine generators of low power, which saves energy greatly and satisfies the need of environment protection. Four-rope Anti-sway Patented Technology This anti-sway mechanism can carry out the anti-sway of spreader in double directions and is extremely effective. Moreover, it can translate spreader in the traveling directions of cart and trolley without moving the complete machine, greatly promoting working efficiency. Full Electricity Gantry Jacking Yard-turning Patented Technology Friction between tyres and ground during steering can be reduced effectively to prolong service life of tyres. This steering device has simple and reliable structure, which greatly reduces manufacture and maintenance cost. Automatic Deviation Correction Technology Equipped with GPS for deviation correction, this machine ensures safe operation, precise positioning, and fast response. Intelligent Safety Protection System The cart, trolley and lifting mechanism is equipped with limit device and cushioning device. Automatic deceleration will carry out in case of prelimit stop motion; automatic power-off, machine-stopping, and alarm will carry out in case of margin limit stop motion. At the same time, the complete machine is equipped with ultrasonic anti-collision protection device, hoisting overload protection device, and wind protecting interlock device, etc., which comprehensively ensures safe work of the machine. FEA, Dynamic Simulation Technology The design is based on precise data from FEA, kinematics and dynamics simulation analysis, ensuring the reasonability of structure, excellence of performance, and outstanding reliability of the complete machine. Malfunction Automatic Detection and Real-time Display of Data Technology Working conditions of machine, including lifting height, speed, weight, and acceleration of lifting mechanism, operating position, speed, and acceleration of trolley travel mechanism, are all displayed on human-machine interface; malfunctions can be recorded automatically for maintenance; information from control system signal input and control output point can be displayed, with CMS system equipped, doing centralized dispatch and control, which is applicable for quayside office automation. Full electricity gantry jacking yard-turning technology Wrap diagram for lifting mechanism Wrap diagram for anti-sway mechanism
11 12 Perfect Details Brilliant Highlights Cart mechanism, applying 4-angle-drive type, operates stably, reducing sudden impact from starting, accelerating, or decelerating, and prolonging tyre service life; reliability and comfortable feeling in operation are ensured; infinitely AC variablefrequency drive control type is applied in lifting control, which reduces impact from starting and braking, stabilizing operation to reduce shake and swing during working. Trolley wheel assembly applies scientific and reasonable eccentric cover form, which adjusts wheel straightness and improves trolley deviation during traveling. Horizontal guide device is equipped to prevent derailing during traveling. Cable reel, characterized by mainstream hysteresis structure, has stable telescopic rope and compact structure. Motors at the drive end can be adjusted according to onsite condition for best operation and longest service life of power cable. Applied with EFI diesel generator unit, this machine has compact structure, base oil tank, low noise, and low oil consumption, ensuring complete machine steering and yard-turning. It can hoist container spread in low speed for necessary functions. Electricity drive of RTG main operating mechanisms has full digital AC variablefrequency and PLC-controlled speed governing. Lifting mechanism has the function of constant-power speed governing control. With ultrasonic anti-collision protection function, RTG has alarming, cart automatically deceleration and braking when two RTGs on the same lane are close to each other to certain extent. Central control cabinet Cart control cabinet Lifting control cabinet SIS Industrial standard for coating Cable reel Trolley gear rack drive Applied with integral coating technology, RTG takes erosion from salt spray and ocean climate into consideration and applies high standard SIS (Swede Industrial Standard) to heavy corrosion protection. Cart applies engineering tyre without inner tube. Directions of the tyre tread are not parallel to tyre outer periphery so as to reduce resistance during tyre steering. RTG has instability preventing equipment if one tyre flats or explores. Top pin device is equipped to spreader to form electricity and machine interlocks with rotary lock. The rotary lock cannot be screwed if it is not completely inserted in the lock hole; rotary lock can not be unlocked if the spreader is loaded, thus preventing accidents like hook release. Gear rack drive mechanism can be fitted to trolley mechanism, preventing slipping of load-carrying trolley. It is a reasonably designed with high working efficiency and stable transmission.
13 14 Technical Parameters Items Technical specifications 41t,50t,61t,65t 23.47m,26.4m 15.5m,18.5m,21.5m,24.5 m 20-30m/min 46-52m/min 30m/min 130m/min 70m/min ±250mm -5 ~ +5 cable reel B 三 一 港 机 35t A C SANY Rubber Tyre Container Gantry Crane outside view
15 16 Construction Cases HIGH RELIABILITY - THE ESSENCE OF SANY PRODUCTS SANY rubber tyre container gantry crane, highly engineered with many patents, has high reliability, genuine configuration, advanced electrohydraulic control, and security protection systems. Its operation system is ergonomically designed and SANY s gantry crane is industry leading in overall performance. SANY s system of development, marketing, and service provides strong assurance for RTG to enter markets in and abroad. Now our products are widely used on large and medium ports, quaysides, and yards. It is greatly acclaimed by customers in and abroad for the substantial profit it brings to customers. Low Maintenance Cost SANY provides a 1-year or 2000-hour warranty period for its products. Within the warranty period, SANY offers fully free service to products except for cost of certain vulnerable parts, thus minimizing your maintenance cost within warranty period. SANY provides free service throughout the service life of products. For SANY products beyond the warranty period, only adequate cost of spare parts is charged and all service is fully free, thus minimizing your maintenance cost. Convenient Purchase SANY, with widely-distributed service network and spare parts storehouses in and abroad, ensures the most timely and convenient supply of spare parts, thus minimizing shutdown time of your machine and providing the most favorable price. Comprehensive Training System SANY is willing to train high-quality maintenance and operation personnel so as to avoid economic loss caused by misoperation. Construction picture
17 18 We are committed to provide faster, more reliable and satisfying service. Comprehensive After-sale Service Creating value for customers and valuing customers needs, SANY provides faster, more reliable and satisfying service to our customers. Service Concept All for customers, creating value for customers. Service Goal Faster, more reliable and satisfying. Service Commitment 1 call: Any requirement, please call our 24-hour service hotline 4008-878-318, and we are ready for all. Service network SANY has established subsidiaries in over 100 countries and regions and over 300 offices. There are 29 SANY subsidiaries, 208 offices in China, making our service radius within 150 km. Spare Parts Warehouse: SANY has established 270 spare part warehouses in China, which ensures our supply to cover every place. Storage: Spare parts of 50 thousand types and 300 million RMB in storage fully meet your different requirements. Delivery: Road, train, air transportation ensures in-time delivery. Departure in 1 hour: If malfunction is not eliminated, our service engineer with tools and spare parts will be sent to you within 1 hour, and arrive at the site in 2 hours if in the same city, in 8 hours if in different regions, and in 24 hours if in different provinces. 1-time repair: We promise that over 90% 1-time repairs are successful, and will never leave the site until malfunctions are eliminated. 1 comprehensive inspection: Our service engineers will carry out 1 comprehensive inspection to the machine after the repair is finished. 1 report: After inspection, 1 report will be sent to you on status of the machine and time of next maintenance for all oils. 1 training: Our service engineers will carry out an on-site one-to-one training to your operators. 1 interview: Our monitor center of the headquarters will give you an interview on the phone based on your order. Your satisfaction decides the salary of our engineers. Value-added Service Super overall-process and zero-distance tracking service for important projects Training and qualification to international agents Major maintenance service Scheduled verification to machines Technology upgrading Favorable modification to electric circuit Professional scheduled maintenance standard to customers After-sales Service Hotline: 4008 87 8318 Consultation/Complaints Hotline: 4008 87 9318