Mechanical Cylinders

Mechanical Cylinders

1 Wormgear 2 Spherical plain bearings 3 Motor flange, IEC-norm 4 Lubricator 5 Air vent 6 Spindle nut 7 Trapezoidal spindle 8 Cylinder tube 9 Piston tube 10 Sealing 11 Wiper 12 Rotation stop Near-zero Environmental Impact PMC Swedrive s mechanical cylinders are replacing the heavy duty linear movement pneumatic and hydraulic cylinders that have been used for so long. About PMC Swedrive PMC Swedrive AB is one of Scandinavia s leading manufacturers of industrial worm gears, screw jacks and high quality customised solutions. Mechanical Cylinders Set New Standard Our unique cylinder series stems from many years experience in the field of gears and mechanical jacks. Today our cylinders are found in a range of industries, including the defence industry, paper and pulp industry, materials handling, shipbuilding, medical device industry and other areas that require optimum functionality in demanding environments. Minimal environmental impact is reason enough to switch from traditional pneumatic and hydraulic systems. But there are many other reasons: Minimal environmental impact, appropriate where there are high demands on oil leakage Low noise level Low energy consumption (only during movement) Minimal suspension, easy to safeguard against undesirable movements at static load Exact positioning and repetition accuracy Easy to control desired stroke lengths and response times The speed is independent of direction of force and load size Quality, Speed and Flexibility The hallmark of all our products is the high quality which, in combination with always being at the forefront of technological developments, enables us to offer our customers energy efficient and cost-optimised products. Our modular basic range and flexible production process allows us to quickly adapt and customise each individual order. This way we always find the best solution. Close Collaboration Cuts Costs With a lasting partnership in mind, we couple our know-how in designing and manufacturing gears with our customer s expertise to create a product that is optimised for its purpose. This also makes the total cost of the solution significantly lower than by using standard components only. In addition, it delivers a product that is optimised in technical performance, energy consumption, mounting dimensions, serviceability and environmental demands. Quick and easy installation Possible to run several cylinders parallel by using mechanical or electrical shafts Copyright PMC Swedrive AB 2014 All rights reserved. No reproduction including extracts is allowed with the consent of PMC Swedrive. PMC Swedrive reserves the right to alter the design and other data in this catalogue without prior notice. Catalogue issue 14-03 Fully enclosed design facilitates use in a range of troublesome environments Minimal service needs 2 PMC SWEDRIVE AB PMC SWEDRIVE AB 3

MECHANICAL CYLINDER MCT30 Up to 30kN stroke length 0-2300mm Speed 246-5340mm per min. 28 (both ends) 42,5 R42,5 (both ends) Max. permitted compression with regard to buckling 50 Ø30 (both ends) Power (kn) 78 Lmin = 407+SL+C Lmax = 407+2xSL+C 30 D 50 123 Motor dimensions (mm) Motor A(standard) A(brake motor) D 71B 337 397 142 80A 387 429 160 80B 387 429 160 90A 407 456 180 64 A 42,5 108 50 At heavy load and stroke length exceeding 368 mm increase the mounting dimensions according to the following formula: C=0.25xSL-92 SL=Stroke Length Stroke length (m) MECHANICAL CYLINDER MCT30 TR40x7 rpm Output/Motor Transmission: 7,33:1 15,5:1 21:1 31:1 40:1 0,37kW Load (kn) 3,4 6,9 8,7 12 15 V (mm per min.) 1338 630 468 318 246 71B-4 ED(%) 27 29 31 38 37 0,55kW Load (kn) 5,4 11 14 19 23 V (mm per min.) 1338 630 468 318 246 80A-4 ED(%) 18 19 21 26 25 0,75kW Load (kn) 7,6 15 19 27 30 V (mm per min.) 1338 630 468 318 246 80B-4 ED(%) 13 14 16 19 18 1,1kW Load (kn) 11 23 29 30 V (mm per min.) 1338 630 468 318 90A-4 ED(%) 9 10 11 13 0,37kW Load (kn) 1,4 2,9 3,7 5,2 6,5 V (mm per min.) 2670 1260 936 636 492 71A-2 ED(%) 27 29 31 38 37 0,55kW Load (kn) 2,5 5,0 6,4 9,0 11 V (mm per min.) 2670 1260 936 636 492 71B-2 ED(%) 18 19 21 26 25 0,75kW Load (kn) 3,5 7,3 9,4 13 16 V (mm per min.) 2670 1260 936 636 492 80A-2 ED(%) 13 14 16 19 18 1,1kW Load (kn) 5,5 11 14 20 25 V (mm per min.) 2670 1260 936 636 492 80B-2 ED(%) 9 10 11 13 12 MECHANICAL CYLINDER MCT30 TR40x14 rpm Output/Motor Transmission: 7,33:1 15,5:1 21:1 31:1 40:1 0,37kW Load (kn) 2,5 5,2 6,6 9,2 11 V (mm per min.) 2670 1266 936 630 492 71B-4 ED(%) 35 38 41 50 48 0,55kW Load (kn) 4,0 8,3 10 14 18 V (mm per min.) 2670 1266 936 630 492 80A-4 ED(%) 24 25 28 34 32 0,75kW Load (kn) 5,7 11 14 20 25 V (mm per min.) 2670 1266 936 630 492 80B-4 ED(%) 17 19 20 25 24 1,1kW Load (kn) 8,7 17 22 30 30 V (mm per min.) 2670 1266 936 630 492 90A-4 ED(%) 12 13 14 17 16 0,37kW Load (kn) 1,0 2,1 2,8 3,9 4,9 V (mm per min.) 5340 2532 1872 1260 984 71A-2 ED(%) 35 38 41 50 48 0,55kW Load (kn) 1,8 3,7 4,8 6,8 8,5 V (mm per min.) 5340 2532 1872 1260 984 70B-2 ED(%) 24 25 28 34 32 0,75kW Load (kn) 2,7 5,4 7,1 10 12 V (mm per min.) 5340 2532 1872 1260 984 80A-2 ED(%) 17 19 20 25 24 1,1kW Load (kn) 4,2 8,6 11 15 19 V (mm per min.) 5340 2532 1872 1260 984 80B-2 ED(%) 12 13 14 17 16 4 PMC SWEDRIVE AB PMC SWEDRIVE AB 5

MECHANICAL CYLINDER MCT75 Up to 75kN stroke length 0-2300mm Speed 249-4800mm per min. A 0 28-0,1 R45 Ø32 Max. permitted compression with regard to buckling 24 Anti-rotation flange 46 Power (kn) Ø 120 Detail A (both ends) Lmin = 475+SL+C Lmax = 475+2xSL+C 75 D 135,5 Motor dimensions (mm) 40 Motor A(standard) A(brake motor) D 90A 365 414 180 100A 413 465 200 100B 432 465 200 112A 440 508 224 81,5 A Ø32 60 138 R45 At heavy load and stroke length exceeding 520 mm increase the mounting dimensions according to the following formula: C=0.25xSL-130 SL=Stroke Length Stroke length (m) MECHANICAL CYLINDER MCT75 TR50x8 MECHANICAL CYLINDER MCT75 TR50x16 rpm Output/Motor Transmission: 9,33:1 23:1 28:1 35:1 45:1 1,1kW Load (kn) 11 24 29 34 46 V (mm per min.) 1200 487 400 320 249 90A-4 ED(%) 19 22 22 23 24 2,2kW Load (kn) 24 48 60 73 75 V (mm per min.) 1200 487 400 320 249 100A-4 ED(%) 9 11 11 12 12 3kW Load (kn) 33 70 75 75 V (mm per min.) 1200 487 400 320 100B-4 ED(%) 7 8 8 9 4kW Load (kn) 45 75 V (mm per min.) 1200 487 112A-4 ED(%) 5 6 1,1kW Load (kn) 5,4 11 15 18 23 80B-2 ED(%) 19 22 22 23 24 2,2kW Load (kn) 12 24 31 37 46 90B-2 ED(%) 9 11 11 12 12 3kW Load (kn) 16 36 43 52 64 100B-2 ED(%) 7 8 8 9 9 4kW Load (kn) 22 49 58 71 75 112A-2 ED(%) 5 6 6 6 7 rpm Output/Motor Transmission: 9,33:1 23:1 28:1 35:1 45:1 1,1kW Load (kn) 9,0 18 22 26 32 90A-4 ED(%) 24 27 28 30 31 2,2kW Load (kn) 17 39 46 56 60 100A-4 ED(%) 12 14 14 15 15 3kW Load (kn) 25 54 60 60 V (mm per min.) 2400 974 800 640 100B-4 ED(%) 9 10 10 11 4kW Load (kn) 34 60 V (mm per min.) 2400 974 112A-4 ED(%) 7 8 1,1kW Load (kn) 4,6 9,0 10 13 16 V (mm per min.) 4800 1948 1600 1280 996 80B-2 ED(%) 24 27 28 30 31 2,2kW Load (kn) 9,2 20 23 28 35 V (mm per min.) 4800 1948 1600 1280 996 90B-2 ED(%) 12 14 14 15 15 3kW Load (kn) 12 28 33 40 49 V (mm per min.) 4800 1948 1600 1280 996 100B-2 ED(%) 9 10 10 11 11 4kW Load (kn) 17 37 45 54 60 V (mm per min.) 4800 1948 1600 1280 996 112A-2 ED(%) 7 8 8 8 9 6 PMC SWEDRIVE AB PMC SWEDRIVE AB 7

MECHANICAL CYLINDER MCT150 Up to150kn stroke length 0-2300mm Speed 228-4584mm per min. A 0 Ø52-0,1 40 Anti-rotation flange R67,5 58 Ø50 Max. permitted compression with regard to buckling Power (kn) Ø 130 Detail A (both ends) Lmin = 565+SL+C Lmax = 565+2xSL+C Ø50 D 167 Motor dimensions (mm) 63 Motor A(standard) A(brake motor) D 100A 453 505 200 112A 472 548 224 132A 501 572 264 132B 539 624 264 110 A Ø50 85 R67,5 190 At heavy load and stroke length exceeding 520 mm increase the mounting dimensions according to the following formula: C=0.35xSL-89 SL=Stroke Length Stroke length (m) MECHANICAL CYLINDER MCT150 TR60x9 MECHANICAL CYLINDER MCT150 TR60x18 rpm Output/Motor Transmission: 11:1 19:1 22,5:1 38:1 55:1 rpm Output/Motor Transmission: 11:1 19:1 22,5:1 38:1 55:1 2.2kW Load (kn) 24 40 47 71 96 V (mm per min.) 1146 666 558 330 228 100A-4 ED(%) 27 29 29 33 36 4.0kW Load (kn) 45 74 86 131 150 V (mm per min.) 1146 666 558 330 228 112A-4 ED(%) 15 16 16 18 20 5.5kW Load (kn) 63 104 121 150 V (mm per min.) 1146 666 558 330 132A-4 ED(%) 11 12 12 13 7.5kW Load (kn) 81 142 150 V (mm per min.) 1146 666 558 132B-4 ED(%) 8 9 9 2.2kW Load (kn) 12 19 23 36 49 90B-2 ED(%) 27 29 29 33 36 4.0kW Load (kn) 22 37 44 68 93 112A-2 ED(%) 15 16 16 18 20 5.5kW Load (kn) 31 52 61 95 131 132A-2 ED(%) 11 12 12 13 14 7.5kW Load (kn) 43 72 85 131 150 132B-2 ED(%) 8 9 9 10 10 2.2kW Load (kn) 19 31 36 55 74 100A-4 ED(%) 34 37 37 42 45 4.0kW Load (kn) 35 58 68 103 120 112A-4 ED(%) 19 20 20 23 25 5.5kW Load (kn) 49 80 94 120 V (mm per min.) 2292 1332 1116 660 132A-4 ED(%) 14 15 15 17 7.5kW Load (kn) 67 110 120 V (mm per min.) 2292 1332 1116 132B-4 ED(%) 10 11 11 2.2kW Load (kn) 9 15 18 27 38 V (mm per min.) 4584 2664 2232 1320 912 90B-2 ED(%) 34 37 37 42 45 4.0kW Load (kn) 17 29 34 53 73 V (mm per min.) 4584 2664 2232 1320 912 112A-2 ED(%) 19 20 20 23 25 5.5kW Load (kn) 24 41 48 74 101 V (mm per min.) 4584 2664 2232 1320 912 132A-2 ED(%) 14 15 15 17 18 7.5kW Load (kn) 34 56 66 102 120 V (mm per min.) 4584 2664 2232 1320 912 132B-2 ED(%) 10 11 11 12 13 8 PMC SWEDRIVE AB PMC SWEDRIVE AB 9

MECHANICAL CYLINDER MCT250 Up to 250kN stroke length 0-2300mm Speed 241-6054mm per min. 0 Ø67-0,3 R82,5 Ø70 Max. permitted compression with regard to buckling A 60 Anti-rotation flange Power (kn) Ø 145 Detail A (both ends) Lmin = 665+SL+C Lmax = 665+2xSL+C D 75 R65 225 Motor dimensions (mm) Motor A(standard) A(brake motor) D 132A 553 617 264 132B 571 656 264 160A 707 774 320 160B 707 774 320 118 A Ø70 80 105 220 R82,5 At heavy load and stroke length exceeding 688 mm increase the mounting dimensions according to the following formula: C=0.25xSL-172 SL=Stroke Length Stroke length (m) MECHANICAL CYLINDER MCT250 TR80x10 MECHANICAL CYLINDER MCT250 TR80x20 rpm Output/Motor Transmission: 9,25:1 24,5:1 29:1 49:1 58:1 rpm Output/Motor Transmission: 9,25:1 24,5:1 29:1 49:1 58:1 5,5kW Load (kn) 42 104 121 184 212 5,5kW Load (kn) 34 83 97 147 170 V (mm per min.) 1514 571 483 286 241 V (mm per min.) 3027 1143 966 571 483 132A-4 ED(%) 23 25 25 28 29 132A-4 ED(%) 28 30 30 35 36 7,5kW Load (kn) 58 142 166 250 250 7,5kW Load (kn) 46 114 133 200 200 V (mm per min.) 1514 571 483 286 241 V (mm per min.) 3027 1143 966 571 483 132B-4 ED(%) 17 18 18 21 21 132B-4 ED(%) 20 22 22 25 26 11kW Load (kn) 86 210 245 11kW Load (kn) 69 169 197 V (mm per min.) 1514 571 483 V (mm per min.) 3027 1143 966 160A-4 ED(%) 11 12 12 160A-4 ED(%) 14 15 15 15kW Load (kn) 117 250 250 15kW Load (kn) 94 200 V (mm per min.) 1514 571 483 V (mm per min.) 3027 1143 160B-4 ED(%) 8 9 9 160B-4 ED(%) 10 11 11 13 13 5,5kW Load (kn) 21 52 61 95 110 5,5kW Load (kn) 17 42 49 76 88 V (mm per min.) 3028 1143 966 571 483 V (mm per min.) 6054 2286 1931 1143 966 132A-2 ED(%) 23 25 25 28 29 132A-2 ED(%) 28 30 30 35 36 7,5kW Load (kn) 29 72 85 131 152 7,5kW Load (kn) 23 58 68 105 122 V (mm per min.) 3028 1143 966 571 483 V (mm per min.) 6054 2286 1931 1143 966 132B-2 ED(%) 17 18 18 21 21 132B-2 ED(%) 20 22 22 25 26 11kW Load (kn) 43 107 126 195 226 11kW Load (kn) 34 86 101 156 181 V (mm per min.) 3028 1143 966 571 483 V (mm per min.) 6054 2286 1931 1143 966 160A-2 ED(%) 11 12 12 14 15 160A-2 ED(%) 14 15 15 17 18 15kW Load (kn) 59 148 173 250 250 15kW Load (kn) 47 118 138 200 200 V (mm per min.) 3028 1143 966 571 483 V (mm per min.) 6054 2286 1931 1143 966 160B-2 ED(%) 8 9 9 10 11 160B-2 ED(%) 10 11 11 13 13 10 PMC SWEDRIVE AB PMC SWEDRIVE AB 11

ACCESSORIES Limit sensor Example of a mechanical cylinder installation. A limit sensor can be mounted on existing track on the MCT30 cylinder. For the MCT75, 150 and 250, an external sensor track is mounted. Specifications Specifications Supply voltage Sensor Connection 12/24V AC/DC Reed breaker 2-wire Supply voltage Sensor Connection 5-240V AC/DC Reed breaker 2-wire Linear sensor Through shaft Potentiometer-based absolute linear position sensor with good precision for external mounting on all units. Specifications Supply voltage < 40 VDC Output signal Potentiometer / 4-20 ma Resolution unlimited Linearity 400mm stroke length <0.07% FS >400mm stroke length <0.05% FS Repeatability < 0.013 mm Cladding class IP 55 Specifications Size Diameter Shaft Length Wedge(WxHxL) MCT30 14j6 25 5x5x20 MCT75 19j6 25 6x6x20 MCT150 24j6 40 8x7x32 MCT250 28j6 40 8x7x32 All dimensions are in mm. 12 PMC SWEDRIVE AB PMC SWEDRIVE AB 13

A Nordic Base but a Global Market PMC Swedrive is part of the PMC Group, the leading Nordic supplier of turnkey solutions within PMC Power, Motion, Control. The PMC Group s expertise extends to hydraulics, electromechanics, lubricating systems and pneumatics. The Group develops, manufactures and markets systems and components. Our customers are mainly found in the areas of Energy, Offshore & Marine, Mobile Systems and Industry. The majority of the Group s customers operate on a global market and have a presence outside the Nordics.The Group operates on a non-border basis, following closely on the heels of its customers out in the world. The PMC Group operates in eleven countries and is globally oriented. The Nordic Leader in Hydraulics PMC is the leading supplier of industrial hydraulic solutions in the Nordics. The Group s expertise also extends to electromechanics, lubrication systems and pneumatics, which enables PMC to deliver unique turnkey solutions. Global Thinking The majority of the Group s customers operate on a global market and have a presence outside the Nordics. The Group operates on a non-border basis, following closely on the heels of its customers out in the world. PMC is their global partner. Unique Expertise In partnering with global leaders, PMC has amassed unique expertise in several application areas. The Group is striving to establish global leading positions in these niches. 14 2 PMC PMC SWEDRIVE SWEDRIVE AB AB PMC SWEDRIVE AB 15

PMC SWEDRIVE AB Box 4 341 02 Lagan Besöksadress: Prästtorpsvägen 14 341 51 Lagan Tel: +46 (0)372-265 00 Fax: +46 (0)372-265 49 E-post: info@pmcswedrive.se www.pmcswedrive.se www.pmcgroup.se