Mubea Systems TRAIN MANUFACTURING SOLUTIONS

Mubea Systems TRAIN MANUFACTURING SOLUTIONS

MUBEA S 4 STRENGTHS IN TRAIN MANUFACTURING: 2) PYRAMID 3D PROFILE SOFTWARE WITH OPTIONAL 5-AXIS CUTTING Mubea Systems is the only company in the world that has all 4 key-points for industrial cutting of aluminium profiles in-house (no external companies involved): 1. 5 AXIS MACHINING WITH TWINHEAD SOLUTION 2. PYRAMID 3D SOFTWARE 3. 3D-MEASURING 4. MOVEABLE CLAMPING SYSTEM (HORIZONTAL/VERTICAL) 1) TWIN HEAD SOLUTION = 50% MORE OUTPUT AND PRODUCTIVITY After loading IGS or STP file we are able to detect features. Easy programmming is our mission. After editing and sorting the features, calculation of the positon of the clamps, we can start the 3D-Simulation with integrated time calcualtion and 3D collision detection. After feature detection we can edit the features depending cutting variables. General variables are setup in the settings and turret & tool parameters. Every feature can be individuele or in group opened to modify and saved specific parameters. 5-axis machining (up to 60 m length and 3.5 m workpiece width) combined with Twin Head solution (two gantry s working together or seperately) results in significantly shorter machining times! Depending the proportion between cutting time and load/unload time, machines with 2 working zones or 2 gantry s are a much better investment. With an additional investment of 25% you can make 50% more pieces.

3) 3D-MEASURING: OUR UNIQUE SOLUTION FOR ACCURATE PROFILE MACHINING 4) MOVEABLE CLAMPING SYSTEM (HORIZONTAL/VERTICAL) The PYRAMID 3D Software automatically generates the ideal position of the clamps to create the best set-up of the workpiece. Afterwards the machine puts the clamps automatically on the correct position. The PYRAMID 3D Software makes it even possible to reposition the clamps during the processing of the profile/panel. 3D Measuring is the greatest benefit from Mubea Systems: it s the reason customers contact us. The moveable clamping system in combination with the 3D-Simulation collision control of the PYRAMID 3D Software guarantee a reliable setup and clamping of your workpiece. An industrial profile is never straight. So we have to make measurements. Moreover, to machine at exactly the right place on an industrial profile, 1 measurement is not enough. With our software, we can make up to 3 measurements to accurately prepare 1 machining operation.

ALUMINIUM TRAIN BODY We can divide a train body in 4 large panel pieces and 4 to 8 corner pieces. FLOOR PANELS AND ROOF PANELS ON MEGA-FLEX TWINHEAD 30M The sides of the train can be built up in different parts: Floor Panels and Roof Panels Sole Bars, Cant rails, Cant rail Extensions Skirts, Roof Elements, Latteral Beams 3D drawings of a typical train produced by Mubea Systems Machines. Machining can be done with Mega-Flex: Length: 30 meter or 60 meter Panel width up to 3.6 meter

FLOOR PANELS AND ROOF PANELS ON MEGA-FLEX TWINHEAD 30M SOLE BARS/CANT RAILS/CANT RAIL EXTENSIONS ON PROFILE-FLEX TWINHEAD 30M AND MULTI-FLEX TWINHEAD 30M Length: 30 meter or 60 meter Profile Width = 550 mm Profile Height = 370 mm Profile-Flex Twin Head Profile Width = 1250 mm Profile Height = 600 mm Multi-Flex Twin Head

SOLE BARS/CANT RAILS/CANT RAIL EXTENSIONS ON PROFILE-FLEX TWINHEAD 30M AND MULTI-FLEX TWINHEAD 30M SOLE BARS/CANT RAILS/CANT RAIL EXTENSIONS ON PROFILE-FLEX TWINHEAD 30M AND MULTI-FLEX TWINHEAD 30M

SOLE BARS/CANT RAILS/CANT RAIL EXTENSIONS ON PROFILE-FLEX TWINHEAD 30M AND MULTI-FLEX TWINHEAD 30M SKIRTS/ROOF ELEMENTS/LATTERAL BEAMS ON PROFILE-FLEX SINGLEHEAD 15M Skirt Length: 6 meter up to 15 meter Skirt Width = 1000 mm Skirt Height = 370 mm A typical side skirt for high speed trains. A typical roof element for subway trains.

+ + + Profile-Flex Single Head 15 m with clamping system (1000 mm) Skirts/Roof Elements/Latteral Beams Multi-Flex Single Head 15 m with clamping system (1300 mm) Pillars/Roof Elements/Latteral Beams Multi-Flex Twin Head 30 m with clamping system (1300 mm) Sole Bars/Cant rails/cantrail Extensions Multi-Flex XL 6m with clamping system (3000 mm) Small Panels and Door Panels Mubea Systems GmbH Christenfeld 13 41379 Brüggen - Bracht, Germany - Europe T + 49 2157 87070 F + 49 2157 870770 Mubea Systems S. A. Rue de l Abattoir 53-59 7700 Mouscron Belgium - Europe T + 32 56 58 52 60 F + 32 56 58 52 66 Mubea Atlantic 11629 N. Houston Rosslyn Road, Houston, TX 77086 United States T +1 281 445-3985 F +1 281 445-3989 E Sales.TX@HacoAtlantic.com Mubea Canada Inc. 2550, DUNWIN DRIVE L5L1J5 Missiauga/Ontario Canada T +1 905 828 1087 F +1 905 828 2062 E sales@hacocanada.com Mubea (China) Sales & Technical Service Center No 638 Fuchunjiang Road, NETD, Beilun, Ningbo, Zheijiang Province, China 315800 T + 86 574 8683 4622 F + 86 574 8683 4677 E sales@mubeasystems.com Mubea India & Technical Service Center No. 122- B, Sector-6, Growth Center, Bawal, Rewari - 123501, Haryana, India T +91-7827133344 E sales@mubeasystems.com + Mega-Flex Twin Head 30 with clamping system (3500 mm) Floor Panels and Roof Panels = IDEAL SETUP FOR 1 TRAIN/DAY PRODUCTION