37 JIC Flare (Nuts) 304C (070112) 306 (070118) 318 (070110) Pg. 22-75-160 Bulkhead Locknut (Use with #2700) Pg. 23 Tube Nut (Use with #319)

Similar documents
Working Pressure - Hose Ends

PRODUCT CATALOGUE. burnettandhillman.co.uk &HYDRAULIC ADAPTORS. Burnett & Hillman Havyat Road, Wrington, Bristol BS40 5AE United Kingdom

Trouble shooting guide

ASSEMBLY INSTRUCTIONS ACCORDING TO SAE J1453 FOR FLARED TUBES. 5. Clean properly with appropriate products the part of the tube to be flared.

Flare Fittings. The World Standard. SAE 45 Flared Fittings... D4. Inverted Flared Fittings... D14. Access Valves... D18

Thread and End Connection

GAS DISTRIBUTION PRODUCTS STEEL SERVICE TEES

Hose Clamps & Fittings

BRAZE PERMANENT FITTING


F l u i d M a n a g e m e n t S o l uti o n s fo r t h e A e rospace Industry

BNC, N, TNC Connectors

Char-Lynn Spool Valve Hydraulic Motors. Repair Information. W Series Geroler Motors

Makes bends greater than 90 in a single operation

ENGINEERING COMMITTEE Interface Practices Subcommittee AMERICAN NATIONAL STANDARD ANSI/SCTE

UNIT CONVERSIONS & FORMULAS

HIROSE ELECTRIC U.S.A. Fiber Optic VAR July, 2015

Pipe Valves, Fittings and Nipples Pressures to 15,200 psi

TY-FLO Needle Valves

SERVICE PARTS LIST AND ASSEMBLY INSTRUCTIONS

NEW SIX-SEALS CUTTING RING. INTERNATIONAL INDUSTRIAL PATENT Nr of the 10/03/99 FLANKS AND DOES NOT REPLACE THE STANDARD RING CURRENTLY IN USE

American SAE J531 Taper Thread Pipe Plugs and Drain Plugs

Transport & Automotive CATALOGUE. March Customer Service Phone: Fax: sales@tubefit.com.au.

TMC CableReady Connectors For Jacketed Metal Clad Cable TMC For Non-Hazardous Locations

Ocean Engineering Technical Data Sheet Stuffing Tubes

Table of Contents. Overview 1. Pump Disassembly 2. Control Disassembly / Reassembly 7. Pump Reassembly 13. Adjustment Procedures DR Control 19

16 April F Dodge Adjustable Track bar with Relocation Bracket 1

Pipe Thread Types and Designations

Complete Systems & Parts Automatic Oiler & Grease Bank

TABLE OF CONTENTS. I. TROUBLESHOOTING Section 1.01: Common Problems/Solutions... 2

Installation Instructions S

SMA Connectors. RF Coax Connectors. Product Facts

AIRWORTHINESS BULLETIN

Copper Meter Resetters

Round Housing with Side Ports

Things you need to assemble the tube actuator. Left to right. are small piece of masking tape, super glue,pen knife and small

Accessories for GF and RA machines

How to Build a Fuel Line

Cajon VCR Fittings. Flanges, Fittings, & Components. Cajon & Swagelok Fittings. Cajon VCR Fittings. Nuts, Caps, & Plugs. Socket Weld Glands

Char-Lynn Hydraulic Motor. Repair Information Series. October, 1997

NUMBER: 08 DD15-10 S.M. REF.: 3.2 ENGINE: DD15 DATE: September 2008

Char-Lynn Hydraulic Motors. Repair Information. W Series Geroler Motors 002, 003. April, 1999

Hose and Tube Fittings Series 1-3

EUROPEAN OEM SERVICE STAUFF. STAUFF - Line - Local solutions for individual customers worldwide

SMA Interface Mating Dimensions (Per MIL-STD-348)

DODGE USAF 200/300 Direct Mount Pillow Block Bearings

Mini USB and USB 2.0-IP67 Connector System

Drive shaft, servicing

Waterproof Connectors for Outdoor Use

SERIES ASM NEOPRENE/EPMD FLANGED SINGLE SPHERE CONNECTOR CONNECTORS. Pressures to 225 PSIG (15.51 barg) Temperatures to 230ºF (110ºC)

These features have made Lo Torc valves the choice of high pressure plug value users, worldwide:


Rated Burst Pressure 200 Series: 2.5 : 1 H200 Series: 4 : 1

AMERICAN Mechanical Joint Pipe For Water, Sewage or Other Liquids

Two most common lock nut groups: 1-Prevailing Torque Type Lock Nuts:

KF Needle & Gauge Valves

Power Cube Open Source Ecology Page 1. Power Cube. Version 4

Aeroquip Series 1800 & 1801 Low Profile Ratchet Lock Couplings. Lightweight Self-Sealing Compact Design Minimum Pressure Loss

Structural Bolting. Notice the Grade 5 has a much smaller head configuration and a shorter shank then the A325 structural bolt. Rev.

TWO-WAY DIVERTER WITH THREE-WAY HAND SHOWER

system in the world. your vehicle. We pride feedback Sincerely, President

1.8 CRANKSHAFT OIL SEALS

NORMAN FILTER COMPANY PRODUCT OVERVIEW

Hydraulic Compressor Module

CHAPTER 65 TAIL ROTOR DRIVE SYSTEM. Section Title Page

GENERAL RUBBER LINING PRINCIPLES

TC 170 & TC 170 PD TRANSFER CASE

Water Pump Replacement

Rigid Fluid Lines Tubing Materials Material Identification 7-1

F Male DBS Connector Dimensional and Performance Specification

INSTALLATION MANUAL MODEL RP-100

FRONT BUMPER INSTALLATION INSTRUCTIONS DODGE / MERCEDES SPRINTER

2008 ACCORD - Front Knuckle/Hub/Wheel Bearing Replacement (page 18-13)

HYDRAULIC PIPING STANDARD HANDBOOK. Revision 1

Reasons for reissue are provided in Section 6, REVISION SUMMARY.

1. Lay out 2 pieces of 7/8" tubing and mark for bending as shown. Remember that the bend is in the shaded area as shown below in Figure 1.

Industrial Pipe Fittings and Adapters The Fitting Authority

Ecoflex Wall Penetration Systems: An efficient, sustainable solution for penetrating concrete or block walls

MINIATURE SELF-CLINCHING FASTENERS BULLETIN

TRANS-05, Torque Tube Removal, Rebuilding, and Installation

Multiport Spill Containment with Defender Spill Containers

H Service Data Sheet 1 of 8

POSEIDON 2-29, 2-25 & 2-22 POSEIDON 2-29, 2-25 & 2-22 XT

Installation guide for the SafeLine type anchorage device. Tested in compliance with EN 795: No.: SE-...

DRAFT 1 PIPE & PORT

Installation and Maintenance Instructions

Installation Instructions

AZEK Rail Install Guide

INSTALLATION INSTRUCTIONS

High Pressure Equipment Pressure Vessels and Reactors Index

Style 07 Zero Flex Rigid Coupling. Style 75 Flexible Coupling. Style 77 Flexible Coupling 11. Description

INSTALLATION INSTRUCTIONS P-TRAP SUPPLY KIT Model: RH-3016 These instructions are a guideline for a basic installation

Operating Instructions

A Series 1-4 Pole Rotary Switches

Series M Applicable Tubing: ø2 Connection Thread: M3, M5

Quick Connect. RTDs, Cordsets and Transmitter with M12 Connections

H EAD TUBE BASICS. Figure 1 - Head tube, front fork and hardware

JIS G3472 Electric Resistance Welded Carbon Steel Tubes for Automobile Structural Purposes

Front axle components, overview

GYROLOK to Tube Union

Transcription:

37 JIC Flare (Nuts) Components Assembled The 37 JIC (Joint Industrial Council) Flare is a reliable, straight thread, single-flare design that is used world-wide. It is popular in many applications and environments because it is compact and easy to assemble. It also features high holding power with low torque requirements. The 37 JIC connection consists of three pieces: the nut, the sleeve, and the fitting in a range of sizes from 1/8 up through 2. The sleeve not only absorbs vibration, but acts as a support to the flare during assembly and helps reduce the risk of twisting the tube. Since it is a metal-to-metal seal it can be reliably connected and reconnected multiple times. Because flaring is necessary, it is NOT recommended for thick wall tubing, and the tubing used should not be harder than Rockwell B65. For assembly instructions see the 37 JIC Torque Values on pages 48 49, and the Female JIC Swivel details on pages 132 133. Hydraulic tube fittings are dimensionally standardized by SAE under J514, but because of differing manufacturing methods, and interpretation of conformance, actual performance will vary between brands. This is where our Quality Assurance Department sets us apart from other manufacturers. Pressure Connections takes great pride in each fitting we sell. Standard material for our 37 JIC Fittings is steel with a RoHs compliant 96-hour salt spray finish that exceeds the SAE 72-hour salt spray requirement. For details about our Quality Assurance Program please reference the inside front cover of this catalog. 302 304 (070111) 37 JIC Flare (Nuts) 304C (070112) 306 (070118) 318 (070110) 319 (070115) 418 419 1 Pg. 21 Short Flare Nut (No sleeve required) Pg. 21 Long Flare Nut (No sleeve required) Pg. 22 Tube Cap 1-FJ Pg. 22-75-160 Bulkhead Locknut (Use with #2700) Pg. 23 Tube Nut (Use with #319) Pg. 23 Tube Sleeve (Use with #318) Pg. 25 Convert-A-Flare Nut (Use with #419) Pg. 25 Convert-A-Flare Sleeve (Use with #418) Convert-A-Flare nut & ferrule design (418/419) allows you to convert any male 37 JIC fitting into a flareless tube fitting. Assembly is simplified as no special tools or flaring tools are needed. Page 20

37 Flare (Nuts) information is on pages 20 & 24 37 JIC Flare (Nuts) SAE J514 Ref. Weatherhead C5125 302 Short Flare Nut (JIC) JIC Nuts No Sleeve Required 302- Tube C L T -FJ O.D. Female JIC Hex Length Thickness 302-04 1/4 7/16-20 9/16 0.59 0.33 302-05 5/16 1/2-20 5/8 0.59 0.33 302-06 3/8 9/16-18 11/16 0.65 0.34 302-08 1/2 3/4-16 7/8 0.81 0.45 302-10 5/8 7/8-14 1" 0.94 0.52 302-12 3/4 1 1/16-12 1 1/4 1.14 0.64 302-14 7/8 1 3/16-12 1 3/8 1.20 0.69 302-16 1" 1 5/16-12 1 1/2 1.28 0.73 302-20 1 1/4 1 5/8-12 2" 1.44 0.73 302-24 1 1/2 1 7/8-12 2 1/4 1.56 0.83 302-32 2" 2 1/2-12 2 7/8 2.00 0.92 SAE 070111 Ref. Aeroquip 221000 Ref. Weatherhead C5115 304 Long Flare Nut (JIC) No Sleeve Required 304- Tube C L T -FJ O.D. Female JIC Hex Length Thickness 304-03 3/16 3/8-24 7/16 0.94 0.27 304-04 1/4 7/16-20 9/16 1.00 0.33 304-05 5/16 1/2-20 5/8 1.06 0.33 304-06 3/8 9/16-18 11/16 1.09 0.34 304-08 1/2 3/4-16 7/8 1.28 0.45 304-10 5/8 7/8-14 1" 1.48 0.52 304-12 3/4 1 1/16-12 1 1/4 1.66 0.64 304-14 7/8 1 3/16-12 1 3/8 1.81 0.69 304-16 1" 1 5/16-12 1 1/2 1.94 0.73 304-20 1 1/4 1 5/8-12 2" 2.19 0.73 304-24 1 1/2 1 7/8-12 2 1/4 2.31 0.83 304-32 2" 2 1/2-12 2 7/8 2.75 0.92 Page 21

JIC Nuts 37 JIC Flare (Nuts) 37 JIC Flare (Nuts) information is on pages 20 & 24 SAE 070112 304C Tube Cap Ref. Aeroquip 210292 Ref. Parker FNTX Ref. Weatherhead C5129 304C- Tube C L Operating -FJ O.D. Female JIC Hex Length Pressure 304C-02 1/8 5/16-24 3/8 0.50 7,500 304C-03 3/16 3/8-24 7/16 0.56 7,500 304C-04 1/4 7/16-20 9/16 0.59 7,500 304C-05 5/16 1/2-20 5/8 0.61 6,000 304C-06 3/8 9/16-18 11/16 0.63 6,000 304C-08 1/2 3/4-16 7/8 0.75 6,000 304C-10 5/8 7/8-14 1" 0.84 5,000 304C-12 3/4 1 1/16-12 1 1/4 0.91 5,000 304C-14 7/8 1 3/16-12 1 3/8 0.97 5,000 304C-16 1" 1 5/16-12 1 1/2 1.02 4,500 304C-20 1 1/4 1 5/8-12 2" 1.06 4,000 304C-24 1 1/2 1 7/8-12 2 1/4 1.19 4,000 304C-32 2" 2 1/2-12 2 7/8 1.44 2,000 4:1 Safety Factor 306 Bulkhead Locknut Also Used for Flareless Bulkheads SAE 070118 Ref. Aeroquip 210212 Ref. Parker WLN / 53N Ref. Weatherhead 5924 Use with #2700 & C-2700 306- C T Part No. Tube Thread Hex Thickness 306-02 5/16-24 9/16 0.22 306-03 3/8-24 5/8 0.22 306-04 & 306E-04 (Cold Headed) 7/16-20 11/16 (11/16) 0.28 (0.25) 306-05 1/2-20 3/4 0.28 306-06 & 306E-06 (Cold Headed) 9/16-18 13/16 (7/8) 0.27 (0.32) 306-08 & 306E-08 (Cold Headed) 3/4-16 1" (1 1/8) 0.31 (0.42) 306-10 7/8-14 1 1/8 0.36 306-12 1 1/16-12 1 3/8 0.41 306-14 1 3/16-12 1 1/2 0.41 306-16 1 5/16-12 1 5/8 0.41 306-20 1 5/8-12 1 7/8 0.41 306-24 1 7/8-12 2 1/8 0.41 306-32 2 1/2-12 2 3/4 0.41 All of our Bulkhead Fittings are available with the Locknut (306), assembled on the body. Just add an LN suffix to the series number (2700LN-12-12). Page 22

37 Flare (Nuts) information is on pages 20 & 24 37 JIC Flare (Nuts) SAE 070110 Ref. Aeroquip 1290 Ref. Parker BTX / 06B Ref. Weatherhead C5105 318 Tube Nut JIC Nuts Use with #319 318- Tube Female C L Part No. O.D. JIC Thread Hex Length 318-02 1/8 5/16-24 3/8 0.55 318-03 3/16 3/8-24 7/16 0.61 318-04 1/4 7/16-20 9/16 0.62 318-05 5/16 1/2-20 5/8 0.68 318-06 3/8 9/16-18 11/16 0.73 318-08 1/2 3/4-16 7/8 0.85 318-10 5/8 7/8-14 1" 0.98 318-12 3/4 1 1/16-12 1 1/4 1.03 318-14 7/8 1 3/16-12 1 3/8 1.09 318-16 1" 1 5/16-12 1 1/2 1.13 318-20 1 1/4 1 5/8-12 2" 1.23 318-24 1 1/2 1 7/8-12 2 1/4 1.42 318-32 2" 2 1/2-12 2 7/8 1.75 SAE 070115 Ref. Aeroquip 900605 Ref. Parker TX / 06S Ref. Weatherhead C5165 319 Tube Sleeve Use with #318 319- L X Part No. Tube O.D. Length Diameter 319-02 1/8 0.34 0.267 319-03 3/16 0.34 0.329 319-04 1/4 0.41 0.383 319-05 5/16 0.44 0.445 319-06 3/8 0.50 0.432 319-08 1/2 0.56 0.682 319-10 5/8 0.66 0.797 319-12 3/4 0.68 0.972 319-14 7/8 0.76 1.097 319-16 1" 0.78 1.222 319-20 1 1/4 0.91 1.534 319-24 1 1/2 1.12 1.784 319-32 2" 1.19 2.409 Page 23

Convert-A-Flare Nut & Ferrule (418 / 419) converts any 37 JIC into Flareless WITHOUT flaring the tube. Components Assembled Convert-A-Flare Nuts and Ferrules allow you to convert any male 37 JIC fitting into a flareless tube fitting. Assembly is simplified because no special tools are required. Not even a flaring tool is needed since there is no need to flare the tube. Errors are minimized because the ferrule cannot be assembled in the wrong direction. All the sizes assemble in the same manner and on different tube wall thickness, although the tubing used should not be harder than Rockwell B65. You will effectively be able to reduce your inventory, because you will be utilizing your standard 37 JIC parts that you already have in stock. Save time and money by not ordering or stocking flareless fittings. For details about our Quality Assurance Program please reference the inside front cover of this catalog. Convert-A-Flare Torque Values Dash Turns Dash Turns -04 1 1/4-12 1 1/2-05 1 1/4-16 1 1/2-06 1 1/4-20 1 1/2-08 1 1/4-24 1 1/2-10 1 1/4-32 1 1/2 The Turns Method assumes that the threads are lubricated with 10W hydraulic oil. Assembly Steps With a Visual Check 1) Tubing must be cut square and deburred inside and out. No Flaring required. 2) Clean the tubing and threads and lubricate all mating surfaces with 10W hydraulic oil. 3) Hand tighten the nut/ferrule (approx. 30 lb-in.). 4) Make alignment marks on the nut and fitting. 5) Proceed to tighten to the Turns value for the JIC. 6) When fully tightened make a 2nd set of alignment marks at the fully tightened position. This completes a Convert-A-Flare connection with visual marks for a quick reference. Page 24

Convert-A-Flare information is on page 24 Convert-A-Flare Converts 37 JIC Ref. Aeroquip FC2875 418 Convert-A-Flare Nut JIC Nuts Use with Convert-A-Flare Sleeve (419) 418- Tube Female C L Part No. O.D. JIC Thread Hex Length 418-04 1/4 7/16-20 9/16 0.83 418-05 5/16 1/2-20 5/8 0.83 418-06 3/8 9/16-18 11/16 0.86 418-08 1/2 3/4-16 7/8 1.08 418-10 5/8 7/8-14 1" 1.12 418-12 3/4 1 1/16-12 1-1/4 1.36 418-16 1" 1 5/16-12 1-1/2 1.40 418-20 1 1/4 1 5/8-12 2" 1.80 Converts 37 JIC Ref. Aeroquip FF9605 419 Convert-A-Flare Sleeve Use with Convert-A-Flare Nut (418) 419- L Part No. Tube O.D. Diameter Length 419-04 1/4 0.26 0.42 419-05 5/16 0.31 0.42 419-06 3/8 0.38 0.47 419-08 1/2 0.51 0.57 419-10 5/8 0.64 0.58 419-12 3/4 0.76 0.70 419-16 1" 1.02 0.70 419-20 1 1/4 1.25 1.00 Please Note For an assembled Convert-A-Flare fitting add prefix 45- to any part number (Example: 45-2404-08-08). Page 25