Allen-Bradley Lift Station Control System COMPANY INTERNAL Internal Use Only Rev 5058-CO900E 1
2 What is the A-B Pump Control System? We ve taken a new approach A standard pre-engineered package using standard products. A Preprogrammed Application No PLC programming required! The complete PLC Ladder File is available for download HMI Screens are preprogrammed A complete Panelview Component File is available for download A full set of schematics, panel layout drawing, and a bill of material is provided. In CAD format, or PDF.
3 Why Choose A-B Pump Control? Tough, Industrially Hardened Components = Proven Reliability You can add your own custom features any time standard ladder logic programming If needed, Parts are Available at your local A-B distributor pretty much everywhere you are. This application is supported by A-B tech support, and can be serviced by A-B field service, or by any qualified System Integrator.
4 Features of A-B Pump Control Setup Wizard for commissioning of a new Station Save/Copy configuration using EEPROM memory cards Advanced Pump Control Function for up to 4 pumps VFD or Starter motor control Flexible RTU function with Ethernet, DF1, Modbus & DNP3 protocol for SCADA & local connectivity Power monitoring when used with A-B VFD control
5 Features of A-B Pump Control All the drawings, and software for this application are a free download. For the pump panel itself: You can buy parts and build your own, or Use your favorite pump panel supplier to build your panel, or Contact your local A-B distributor for a quote on this panel. Use the setup wizard to configure your pump application
6 Pump Control Functionality Supports the 3 Most Common Pump Station Applications 1. Lift Station Pumping with Level Control Water Reclamation 2. Fresh Water distribution Pump to Elevated Tank 3. Fresh Water pressure zone Pump to pressure setpoint Supports analog level sensors and float level sensors Supports Lead/Lag, Alternate, and Timed pump control Advanced closed loop pressure control Interlocks are selectable overtemp, seal water, & overpressure Run timers - resettable and non resettable for each pump Supports Alarm Dialers, and SCADA communication Time/Date stamped Alarm Log
7 Maintenance Features Save/Restore A-B VFD parameters for drive replacement EEPROM backup of all software No laptop required for maintenance, and no programming required. Display of running motor current and voltage for each pump when A-B VFD is used. Time/Date Stamp when Generator is running A-B VFD provides power monitoring faults that are Time/Date stamped for Overvoltage, Undervoltage, and Ground Fault for each motor. Best of All This is rugged, industrial hardware from Allen-Bradley, the name you trust. Competing systems are not the same, and use only commercial grade components.
8 Maintenance Features All alarms are Time/Date stamped Both System Alarms, and VFD Alarms are on the same list Alarms can be configured individually to activate an optional alarm dialer / pager.
9 Hardware Overview Option: Crossover Cable 6 Panelview Component Color Touchscreen PF-4/40/400 Pump 1 PF-4/40/400 Pump 2 Up to 4 pumps w/vfd or Starters
10 Hardware Bill of Material Panelview C600 MicroLogix 1400 Powerflex 4/40/400
Software Overview You can customize this software if you want to add features - it can be edited with standard software tools Drive PowerFlex 4/40/400 Connected Components Workbench PLC MicroLogix 1400 RSLogix 500 HMI PanelView Component 6 Color Touch Connected Components Workbench COMPANY INTERNAL - Internal Use Only 11
12 Operator Interface Setup Wizard Main Setup Screen Select Application & Number of Pumps Assign Digital Inputs Select Floats or Analog Level / Pressure Select Starters or VFD Control
13 Operator Interface Setup Wizard Set Analog Scaling Tell the wizard about pump lead/lag/alternate Pick the Pump Interlocks you have Pick Level and Pressure Setpoints and Alarms Pick VFD Speeds and other parameters
14 Operator Interface Setup Wizard Help the Wizard Set Up the Alarms All Alarms are Time/Date Stamped. Selected Alarms activate the dialer
15 The Quick Start publication explains the configuration and operation Part of the WWW Accelerator Toolkit Chapter 3 Pub IASIMP-QS014C-EN-P A link below: http://literature.rockwellautomatio n.com/idc/groups/literature/docum ents/qs/iasimp-qs014_-en-p.pdf
16 Drawings are provided in PDF and DWG format for schematic and panel layout
Getting the WWWAT from the IA Tools Website Main Page COMPANY INTERNAL - Internal Use Only 17 http://www.ab.com/go/iatools
18 Getting the WWWAT from the Water Wastewater Industry Page http://www.rockwellautomation.com/rockwellautomation/industries/waterwastewater/accelerator-toolkit.page? Location under Resources on WWW industry page Mirrors IA Tools page
19 WWWAT Contents
20 Pump Controller Contents (Today)
21 Pump Controller Contents (Soon) Pump Controller sections are now in the existing WWWAT Quick Start Will leave them in, but also creating a Quick Start just for the Pump Controller. Will create another section on the IA Tools page for the Pump Controller with two click download 1) Quick Start 2) Code and Drawings
22 Water Wastewater Accelerator Toolkit CD (to be updated)
Questions? COMPANY INTERNAL Internal Use Only Rev 5058-CO900E