Technology and Knowhow about climate change and sustainable energy! Independent and sustainable engineering in the fields of biogas power plants and biomethane production Kuching, 2. December 2015, Hilton Kuching, Sarawak Independent planners in fermentation 1
Alensys Group Founded in 2004 as the head of the company group Today more than 30 employees in the Alensys Group Business areas: Biogas/GreenGas-Engineering and Investment, plant oil trade Biodiesel- and Bioethanol- Engineering small-scale plants, Solar power plant developer, Solar Engineering, Solar plant packager 2
Scope of service - Alensys Engineering GmbH Independent professional planner with over 18 years experience in the field of biogas technology Feasibility studies with economic studies Tendering and contracting Alpha-engineering, basic- and detail-engineering Staff training, commissioning, knowledge transfer Process engineering: basic and detail Approval planning Supervision Management, commissioning and startup of the plant Advice and work as an authorized expert Training and instruction of plant personnel and training praxis on one of our biogas plant in Germany Procedural support and optimization during the operation of the plant Alensys Engineering GmbH is the general planner of different plants in germany and works together with an international team in a great biogas network. Bund der Deutschen Baumeister, Architekten und Ingenieure e.v. - BDB Brandenburgische Ingenieurkammer - BBIK Bauvorlageberechtigung Nr. 30645/96 Fördergesellschaft Erneuerbare Energien e.v. FEE Fachverband Biogas e.v. und BBK e.v. Biogaspartner der DENA 3 Bauvorlageberechtiger Ingenieur für die Bundesländer Bayern, NRW, NS, Hessen, Thüringen und Mecklenburg VP
Biogas yields - Several input substances Nm3 Biogas per tons of fresh feedstock 4
Regional concepts with diversity of Input for electricity, heat, steam and fuel POME (Effluent from Plan Oil Production) and Palm Oil Waste production (silage, pulp, molasses) Cow and pig manure, dry chicken manure, turkey manure Agricultural residues, feedstock remains, harvest remains) Energy crops, renewable resourcese.g. maize, whole plant silage, cereal grain, Sudan grass, sun flowers, Tapioca, Kings grass, Sugar Plants 5
Diversity of input material- Lab test 6
Utilization of Biogas and Biomethane - Example Raw Biogas/ Biomethane Gas Upgrading onsite electricity generation/supply heat utilization: hot water 90/70 C; steam 180 C, 10 bar cold 25 C GreenGas / BioNaturalGas Fuel BioCNG fuel station Feed to grid decentralized electricity generation 7
Safety of Biogas Power Plants Comparing experiences in Germany - Safety first! 8
Pool of German Safety Rules, Design Standards and Codes for Biogas Power Plants 9
German Safety Rules, Design Standards and codes for Biogas Power Plants; > 88 individual standards, rules and acts 10
Biogas plant process 11 11
Selected references in Germany Biomethane plant Wölfersheim 5,5 MW firing capacity 500 Nm³/h bio methane as natural gas substitute Biomethane plant Homberg (Efze) 3,8 MW firing capacity 350 Nm³/h bio methane Biomethane plant Rathenow 6 MW firing capacity 520 Nm³/h bio methane Plant coast: EUR approx. 9,14 Mio. 12
References in Europe - Waste to Energy Alteno 86.000 t/year Organic waste Tineo Spain : 7.500 t/year Leftovers, organic waste, wet digestion process with 1 thermophilic main digester and 1 mesophilic post digester, Neubukow 80.000 t/a Organic waste 13
References in Germany - Zehna, Neubukow, Midlum and Schweringen Zehna ca. 10.000 t/a 530 kw el. 4,13 Mill.kWh/a CONINVEST Ferdinandshof ca.200.000 m³ bull manure 14 Neubukow/ Mecklenburg West Pomerania 80.000 t/a organic waste
Alensys biogas plant design for Thailand size of plant: Appr. biogas 565 Nm³/h, 1 MW electrical or CNG input materials: Napier grass, Cassava Tuber, Maize (without corn), liquid manure 15
Plant key components Biological Gas Desulfurization Separation of the digestate with screw press Gas purification Combine Head and Power station CHP with experiences in biogas 16
Key Components Side and central mixer and pump system Emergency flare for zero methane emissions and safety Process control system (faceplate) 17
Our business: optimisation of the whole concept, from the plant to methane production. Thank You for Your interest! Dipl.-Ing. Paulick, Ilona CEO and shareholder ALENSYS Engineering GmbH Zum Wasserwerk 12 D- 15537 Erkner Phone + 49 3362-8859 141 Fax + 49 3362-8859 151 Mobil + 49 172 9810567 E-Mail i.paulick@alensys.de www.alensys.de Alensys Engineering GmbH with their contacts and Partners can be your Key-contact for biogas concepts. 18
Contact Alensys Engineering GmbH Mr. Dipl.-Ing. Andree Baganz Authorized signatory Phone: +49 33 62 88 59-143 Mobile: +49 173 2858523 Fax: +49 3362 88 59-153 E-mail: a.baganz@alensys.de Mr. Dipl.-Ing. Tobias Burgstaller Managing director international Phone: +49 33 62 88 59-141 / -142 Mobile: +49 172 73 76 455 Fax: +49 3362 88 59-150 / -152 E-mail: t.burgstaller@alensys.de Mr. Dipl.-Ing. Mathias Uslar Project manager international Phone: +49 33 62 88 59-148 Fax: +49 3362 88 59-158 E-mail: m.uslar@alensys.de Ms. M.Sc. Julia Jäkel Project engineer international Phone: +49 33 62 88 59-147 Fax: +49 3362 88 59-157 E-mail: j.jaekel@alensys.de 19