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1 Your expert planner for the production of biomethane from renewable and biogenous raw and waste materials Expert Planning for Technological Engineering Financial Project Management
2 E x p e r t P l a n n i n g f o r Business Portfolio Biogas from biowastes and renewable raw materials Biomethane injection to gas distribution system Use of biomass in combined cycle power plants Financial Project Management - Commercial Project Management - Economic Analysis - Investor Consolidation - Operating Control - Branch Office for Biomass and Biomethane Pooling Expert Planning for Technological Engineering Feasibility Studies Biomass surveys, material flow analysis, contract negotiation, approvability studies Concept and Project Development Biogas plants, heat efficiency concepts, combined cycle power plants, bioenergy villages Technology Comparison and Evaluation Single component and system comparisons, process analysis Energy Concepts Combined cycle power plants, micro networks, process steam supply, ORC-plants, fuel cells
3 T e c h n o l o g i c a l E n g i n e e r i n g - F i n a n c i a l P r o j e c t M a n a g e m e n t Economic Analysis Tailored and system Grundlagen approaches Approval Planning Preliminary planning, concept adoption, approval planning according to BImSchG and building lease Project Execution Construction supervision, quality management, start-up Supervision Analysis and biological process assessment, technical management Biogas Refinement to Natural Gas Quality and Infed to Gas Grid Tendering for gas refinement procedures for CO2 sequestration, incorporating latest laws, regulations and DVGW standards. State of the art procedure in: - pressure water scrubbing - selexol gas scrubbing - gas scrubbing with amine solution - pressure swing adsorption Client recommendation based on calculation of optimal refining technology according to site-specific, technological and economic evaluation criteria Approval planning for gas refining plants Establishing on site contact and leading dialogue to gas grid operators based on statutory provisions, e.g. Gas Grid Access Regulations, adjustment and clarification of operator interface between processing plant and connection to the grid. Planning support for grid connection in cooperation with the local net operator GreenGas Plant in Rathenow/ Brandenburg 520 Nm³/h Biomethane Production With the Bio Natural Gas production of one year, you can supply electricity to 5,700 3-person households, heat and warm water to 2,000 3-person households With the Bio Natural Gas production of one year, you can run a CNG vehicle, consuming 6kg/100 km 60 mio. km or 1,500 times around the globe or 3,000 CNG vehicle, each able to run up to 20,000 km per year
4 E x p e r t P l a n n i n g f o r Our Fermentation Philosophy The four phases of the biogas process The fermentation tank, as the heart of any biogas plant, is engineered according to industrial standards and has significant advantages compared to conventional flat fermenters due to its elevated design (height > diameter): Very low occurence of sedimentation Lower floor space required due to high usable volume Lower dead volume fraction Optimized reactor space in terms of retention time, biomass retention and volume load Long retention time achieved by single reactor Very low risk of short circuiting Advantageous surface-volume ratio (H > D), and subsequent low heat radiation surface leads to reduced emissions/ heat loss from the liquid surface Low power input and low shear forces during stirring with only one central agitator at low speed (18 rpm) Very low power consumption of the complete system Your Advantages Our independent quality standards mean that the client always receives the best, most efficient and sensible solution for the enterprise Separation between planning and realization in the interest of the building owner, providing a range of individually tailored solutions Basic Raw Material (Carbohy drates, Fats, Proteins) Hydrolytic Bacteria Basic Organic Components (Amino Acids, Fatty Acids, Sugars) Hydrolyse Phase Fermentative Bacteria Industrial standard, high and enduring efficiency of all plants more than 10 years of experience gives you security for a technological and economically optimized solution cooperation with several renowned institutes in the field of safety and lightning protection engineering, guarantee high safety standards A team of dedicated and experienced engineers is at your side. Low Fat Acids (Propionic Acid, Butyric Acid) Other Products (Lactic Acid, Alcohols etc.) Acidification Phase Schematic Diagram of Biogas Production from Biomass (1 and 2) Weighing and verification management of biomass, optimal preparation and dosage, pre-crushing and trash matter segregation (3) Creation of optimal living conditions for microorganisms (temp: 38 C, ph-value, stirring, ideal mixed loop reactor to prevent swim and sink layers) (1) (3) Delivery of Solid Biomass Weighing and Dosage Admixture of Dry Substrate (2) Filling Process Water Delivery of Liquid Biomass Recuperator Main Fermenter Post Digester with Double Membrane Gas Stora
5 T e c h n o l o g i c a l E n g i n e e r i n g - F i n a n c i a l P r o j e c t M a n a g e m e n t Acetic Acid Acetic Acid Bacteria Methanogenic Bacterium Acetogene Phase Methanogene Phase Biogas Plant Homburg/Efze 340 Nm 3 /h Biomethane Production Application of all safety-related regulations and recommendations in the execution of our projects, e.g. - European Machinery Directive - Ordinance on Industrial Safety and Health - Pressure Equipment Directive (97/23/EC) - ATEX 94/9/EC Explosion protection directive - Labour Protection Act and Guidance on Employers Liability Insurance Association - Gas industry technical rules and standards (et al. DVGW, TRG and VDE) Our expertise gives you security for your project (4) Biogas preconditioning, securing of quality for engine and gas grid requirements (5) Spread of high-quality fermentation residue in an efficient manner, in accordance with professional standards (6) Advanced refinement up to natural gas quality according to Start-up phase of a biogas plant (tank filling, start-up of EI&C Technology and CHP unit, setup of working pressure in main and secondary fermenter, initiation of biogas production) DVGW G 260 and G262, usage of gas distribution system, utilization within one gas financial year according to Gas Grid Access Regulations and the Renewable Energies Act (7) Efficient biogas utilization in combined heat and power unit with heat use concept based on the renewable energies act (EEG) (4) (6) Emergency Flare Gas Filling Station Decentralised Energy Supply Natural Gas Quality Heat Energy Electrical Energy Sulfur Removal Dehumidification Gas Refinement Gas Distribution System CHP (Combined Heat and Power Unit) (5) (7) Heat Energy Location-Based Energy Supply Electrical Energy ge Fermentation Residue Repository Heat Reservoir Gas Warming CHP (Combined Heat and Power Unit)
6 E x p e r t P l a n n i n g f o r Selected References Biogas Plant Friedrichshagen - Mecklenburg-Western Pomerania Location: Wilhelmsburg/ Friedrichshagen Plant size: 2.7 MW electric Field: Blueprint planning, approval planning according to BImSchG, implementation planning Biogas Plant Claußnitz - Saxony Location: Claußnitz Plant size: 626 kw electric Field: Approval according to BImSchG, blueprint, preliminary and implementation planning, execution and supervision of construction work, start-up, acceptances, detailed planning of gas desulfurization, support and optimization during operating stage, planning of plant extension; first carbon-free school in Saxony Biogas Plant Lüchow - Lower Saxony Location: Lüchow Plant size: 3.6 MW electric Field: Expert s report, nominal/actual value status acquisition, fermenter stage expansion by preliminary anaerobic stage, building application, detailed planning for hygienisation Biogas Plant Alteno - Brandenburg Location: Duben Plant size: MW electric Input: Biowastes and biogenous residues, w/o liquid manure Field: Approval according to BImSchG, blueprint, preliminary and implementation planning, execution and supervision of construction work, start-up, acceptances Biogas Plant Neubukow - Mecklenburg-Western Pomerania Location: Neubukow Plant size: 938 kw electric Input: Liquid manure and co-enzymes, biowastes Field: Blueprint, preliminary and implementation planning, execution and supervision of construction work, start-up, acceptances, planning and conversion according to the new Waste Management Law Biogas Plant Vietlübbe - Mecklenburg-Western Pomerania Location: Vietlübbe Plant size: 220 kw electric, 194 F/ 1h hygienisation Input: Liquid manure and co-enzymes, biowastes Field: Planning, acceptance and construction, start-up UASB Sewage Treatment Plant MSP - Tangermünde - Saxony-Anhalt Location: Tangermünde Plant size: UASB Sewage Treatment Plant with sequencing batch and methane reactors for biogas production Input: Industrial effluent and sanitary water Field: Aproval according to BImSchG, blueprint, preliminary and implementation planning, execution and supervision of construction work, start-up, acceptances, extension of fermentation stage, plant monitoring, comparison of feasible extensions, study on energetic use BioPowerPlant Land Wursten - Lower Saxony Location: Nordholz Plant size: 1.8 MW electric, 4.7 km biogas pipe line Here you will find a selection of biogas plants Client: Field: Biokraft Nordholz GmbH & Co. KG Blueprint and approval planning according to BImSchG, tendering for the plant, site and project management, start-up check, service contract over plant operation period Biomethane Plant Schweringen - Lower Saxony Location: Schweringen Plant size: 1.0 MW electric, steam production Building owner: Raiffeisen Warengenossenschaft Grafschaft Hoya eg Field: Blueprint and approval planning according to BImSchG, tendering, general planning, execution and supervision of construction work, supervision during operating period, general planning for AGRAVIS Raiffeisen AG Münster Biogas research centre (BRC) Tineo Spain Location: ES Tineo Plant size: 248 kw electric Field: General planning, blueprint planning, preliminary planning, implementation planning, site management and realisation of the plant GreenGas Plant Rathenow - Brandenburg Location: Rathenow Plant size: 1100 Nm³/h crude gas production, 520 Nm³/h GreenGas/ BioMethane Client: GreenGas Produktionsanlage Rathenow GmbH & Co. KG Partner: EMB GmbH Potsdam and GASAG Berliner Gaswerke AG Field: Economic-technical feasibility study, biomass hedging, financal consulting, blueprint and approval planning, general planning of the plant, supervision of construction work GreenGas Plant Stadtwerke Aachen AG, STAWAG Aachen - North Rhine-Westphalia Location: Area of Aachen a.o. Kerpen Plant size: Nm³/h crude gas production, biogas conditioning into natural gas quality, biomass Client: Stadtwerke Aachen AG, STAWAG Field: Economic-technical feasibility study for biomethane plants in the area of Aachen, blueprint and preliminary planning, production site analysis Biogas Plant Zehna - Mecklenburg-Western Pomerania Location: Zehna Plant size: 537 kw electric Client: CONINVEST GmbH Schönefeld Field: In corporation with RHB GmbH Berlin, approval planning according to 4.BImschG, implementation planning, tendering and placing, construction management, general planning, support during operation period, start-up and plant optimizing Bio methane in Hesse Location: D Wölfersheim Plant size: 1000 Nm3/h raw biogas, 500 Nm3/h biomethane Building owner: OVAG Energie AG Field: economic and technical feasibility study, raw material organization, general planning, blueprint planning, approval planning according to the Federal Immission Control Act (BImSchG), construction supervision Biogas Plant Heinersdorf - Brandenburg Location: Heinersdorf Plant size: 2.2 MW electric and animal excrement Client: MILSANA Handels & Produktionsgesellschaft mbh/hese GmbH Field: Approval planning according to 4.BImschG
7 T e c h n o l o g i c a l E n g i n e e r i n g - F i n a n c i a l P r o j e c t M a n a g e m e n t and projects that were/have been acquired, projected, supervised and/or realized by ALENSYS. Biomethane Plant Infed into NG distribution system - Hagen a.t.w. Plant size: Nm³/h crude gas production Client: TEN Teutoburger Energie Netzwerk eg, Hagen a.t.w. Field: Preliminary planning, technology concept, basic evaluation, biomass analysis, profitability checks through the exploration of alternatives, project management biogas conditioning Biomethane Production and Phyto Decontamination - Clausthal Zellerfeld Client: Clausthaler Umwelttechnik-Institut GmbH, Univ.-Prof. Dr. Ing. Otto Carlowitz Field: Preliminary planning, technology concept, basic evaluation, biomass analysis, profitability checks through the exploration of alternatives, biogas refinement Speicherstadt Potsdam Client: SSP Speicherstadt Betreibergesellschaft mbh Location: Potsdam Field: Economic-technical feasibility study of a GreenGas production, plant with decentralized power generation and application in fuel cells Biomethane Production, Refinement and Infed - Lower Saxony Location: Schneeren Plant size: 500 Nm³/h crude gas production Client: Gaz de France Produktion Exploration Deutschland GmbH Lingen, Gelsenwasser AG, AGRAVIS AG Field: Preliminary planning, technology concept, basic evaluation, blueprint planning, biomass analysis, profitability checks through the exploration of alternatives in corporation with regional farmers and AGRAVIS Raiffeisen AG Münster Biomethane Production, Refinement and Infed - North Rhine-Westphalia Location: Lemgo Plant size: 250/500/1000 Nm³/h crude gas production Client: Stadtwerke Lemgo GmbH Field: Feasibilty study incl. technology concept, basic evaluation, biomass analyses, profitability checks through the exploration of alternatives, refinement and gas infed Biomethane Plants in Brandenburg - Havel and vicinity Location: Brandenburg an der Havel Plant size: 500 Nm³/h Nm³/h crude gas production Client: Stadtwerke Brandenburg an der Havel GmbH Field: Feasibilty studies on biomass, technical concept and economic evaluation, engine application a./o. gas refinement and gas infed Biomethane Plant with local heat concept - Brandenburg Location: Liquid manure and renewable raw materials Plant size: 500 Nm³/h crude gas production Client: Stadtwerke Brandenburg an der Havel GmbH Field: Biomass hedging with preliminary contracts, technical concept and economic evaluation, engine application Biogas plant Agro-on PhaYao Thailand Location: Th PhaYao Plant size: 1,5MW electrical Field: general planning, blueprint planning, preliminary planning, implementation planning, site management and realisation of the plant Biomethane Production, Refinement and Infed - Hesse Location: Homberg/Efze Plant size: 630 Nm³/h crude gas production Client: Städtische Werke AG Kassel Field: Feasibilty study incl. technology concept, profitability checks through the exploration of alternatives, refinement and infed, blueprint planning, renewable raw material contracts, approval planning, tendering for component assembly, general planning Biomethane Production, Refinement and Infed - Lower Saxony Location: Ronnenberg Plant size: 400/600/900 Nm³/h crude gas production Client: Stadtwerke Hannover AG, enercity Field: Profitability checks through the exploration of alternatives, consulting services, tender for engineering and commercial comparison of gas preparation processes, licensing procedures Bio Natural Gas, Micro Gas Distribution System - Lower Saxony Location: Uelzen Plant size: 500/1000/1500 Nm³/h crude gas production Client: Stadtwerke Uelzen GmbH, mycity Field: Survey, profitability checks through the exploration of alternatives, regional concept, integration of existing biogas plants and centralized gas refinement Bio Natural Gas - Thuringia Plant size: 1000/1500/2000 Nm³/h crude gas production Client: Verbundnetz Gas AG Field: Profitability checks through the exploration of alternatives, investment analysis, technology comparison of wet- and dry fermentation, CHP technology, fuel cells an gas refinement with infed, service phases 1-3 HOAI Bio Natural Gas - Baden-Württemberg Location: Schwäbisch Hall Plant size: 5 MW natural gas power Client: Stadtwerke Schwäbisch Hall GmbH Field: Economic analyisis and development of technical data, investment and operating costs Bio Natural Gas - Hesse Location: Wetterau Plant size: 5 MW natural gas power Client: OVAG Friedberg Field: Comparison of biogas refinement processes with sensitivity analysis, technical and economic evaluation, preliminary planning Bio Natural Gas and Geothermics - Saxony-Anhalt Location: Stadt Arendsee/Altmark Field: Biomass potential analysis, development of materials flow management, technical feasibility and economic evaluation, preliminary planning for combined cycle power plant Bio methane plant Botswana - Africa Location: BW Gaborone, Botswana Plant size: 700Nm³/h bio methane (local bottling plant and fuel station) Field: alpha-engineering, basic- and detail-engineering, staff training, commissioning, knowledge transfer, process engineering: basic and detail
8 Customer Register AGRAVIS Raiffeisen AG Münster BALANCE VNG Bioenergie GmbH Leipzig BBK e.v Erkner BBpro Förderverein Biokraftstoffe Brandenburg e.v Rathenow BDK Biodiesel Kyritz GmbH Kyritz BIO-FUELS KONTOR SA (Pty) Ltd. Johannesburg, Südafrika BioKraft Nordholz GmbH & Co. KG Bremerhaven BioWend GmbH & Co. KG Lüchow bpg biofuel projectmanagement gmbh Erkner CONINVEST GmbH Schönefeld CUTEC Clausthaler Umwelttechnik-Institut GmbH Clausthal-Zellerfeld Dalkia Energie Service GmbH Hamburg e.disnatur Erneuerbare Energien GmbH Potsdam EEG - Erdgas Erdöl GmbH Berlin EMB Erdgas Mark Brandenburg GmbH Potsdam Energiequelle GmbH Zossen Envia AQUA GmbH Chemnitz Erdgas Zürich AG 8010 Zürich EWE AG Oldenburg FEE e.v. Fördergesellschaft Erneuerbare Energien e.v Berlin GASAG Berliner Gaswerke AG Berlin Gaz de France Produktion Exploration Deutschland GmbH Lingen (Ems) GELSENWASSER AG Gelsenkirchen Globos energy AG Potsdam Greengas Produktionsanlage Rathenow GmbH & Co.KG Rathenow HARPEN EKT GmbH Berlin Hessen Energie GmbH Wiesbaden InWEnt - Internationale Weiterbildung und Entwicklung ggmbh Bonn Kartoffelverwertungsgesellschaft Cordes & Stoltenburg GmbH & Co. KG Schleswig KFS Biodiesel GmbH & Co. KG Kraftfuttermittelwerk Mittelweser Heide GmbH METACON Projektentwicklungsgesellschaft mbh Milk -Snack Produktions GmbH Multi-Agrar-Claußnitz GmbH OVAG Oberhessische Versorgungsbetriebe AG Philco Technologie GmbH Raiffeisen-Warengenossenschaft Grafschaft Hoya e.g. SABIO Sharp Electronics (Europe) GmbH Sobatec GmbH Speicherstadt Potsdam GmbH Städische Betriebswerke Luckenwalde GmbH Stadt Arendsee Städtische Werke AG Kassel Stadtwerke Clausthal-Zellerfeld GmbH Stadtwerke Cuxhaven GmbH Stadtwerke Hannover AG enercity positive energie Stadtwerke Lemgo GmbH Stadtwerke Schwäbisch Hall GmbH Stadtwerke Uelzen GmbH mycity STAWAG Stadtwerke Aachen StWB Städtische Werke Brandenburg an der Havel GmbH TEN Teutoburger Energie Netzwerk e.g. VNG - Verbundnetz Gas Aktiengesellschaft Wetterauer Agrar Service GmbH Zweckverband Grevesmühlen Cloppenburg Schweringen Berlin Tangermünde Claußnitz Friedberg Borken Schweringen Project South Africa Hamburg Kamenz Potsdam Luckenwalde Arendsee Kassel Clausthal-Zellerfeld Cuxhaven Hannover Lemgo Schwäbisch Hall Uelzen Aachen Brandenburg Hagen Leipzig Wölfersheim Grevesmühlen Berliner Ring Friedrichshain Kreuzberg 1/5 Marzahn Hellerdorf BERLIN A10 ERKNER Neukölln A10 96 Köpenick 96a Flughafen Schönefeld E30 A12 ALENSYS Engineering GmbH Zum Wasserwerk 12 D Erkner / Germany Tel.: +49 (0) 3362/ Fax.: +49 (0) 3362/ [email protected] ALENSYS Alternative Energiesysteme AG Zum Wasserwerk 12 D Erkner / Germany Tel.: +49 (0) 3362/ Fax.: +49 (0) 3362/ [email protected]
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