FIL GROUP. Information Technology Iskenderun / HATAY. Textile GAZIANTEP. International Transport GAZIANTEP. Milk and Dairy Products GAZIANTEP 2 / 59
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2 FIL GROUP Textile GAZIANTEP Information Technology Iskenderun / HATAY Iskenderun / HATAY Milk and Dairy Products GAZIANTEP International Transport GAZIANTEP 2 / 59
3 INTRODUCTION V / 59
4 LOCATION 4 / 59
5 HISTORY 1966 FIL FILTRE founded in Iskenderun, Turkey as private ownership company Start production at the new (current) factory License agreement with British WIX FILTER company Significant investment for latest technological machinery and laboratory equipments 1978 Cancelation of License Agreement with British WIX FILTER Company Change on the ownership of the company. Current owners purchased the company at all Certification of production system is in conformity with TS-EN-ISO 9002 Production System Quality Standards Start significant investment program for the new technological machinery and laboratory equipments to reach capacity and quality improvements. 5 / 59
6 HISTORY 2003 Certification of production system is in conformity with ISO/TS 16949:2002 and ISO 9001:2000 Production System Quality Standards Start significant investment program for the new technological machinery and laboratory equipments to reach capacity and quality improvements Having Sub-industry quality award by TOFAS FIAT Quality Management is improved to be Integrated Management System and Certification of environmental system is in conformity with ISO 14001:2004 Environmental Management System 2010 The new production plant construction is completed. The covered space reach up to m2 on total m Investment is completed for 80% and production is in order. 6 / 59
7 ORGANIZATION CHART 7 / 59
8 HUMAN RESOURCES HUMAN RESOURCES BY FIGURES 73 Staff in Administration 73 Employees in Production 494 TOTAL Staff in Administration Employees in Production 8 / 59
9 CORPORATE VISIONS With the Total Integrated Management Philosophy; To improve the leading position in Turkish Industry and meet the expectations of social partner by high level of success. To take place among the first 10 filter manufacturing companies ( in terms of production capacity ) in all over the World. 9 / 59
10 CORPORATE QUALITY & ENVIROMENTIAL POLICIES We are aware of our responsibility toward to environment We are concentrated to improve the corporate productivity To improve the satisfaction of social partners To optimize the cost to be competitive always To be leading in filter production To be a global supplier in the world markets 10 / 59
11 Million $ INVESTMENTS ,5 1,5 1,8 1 1,6 1,8 2 2,1 1,8 1,8 1 1, Total : 39,50 Million $ in 15 years 11 / 59
12 MAIN SUPPLIERS STEEL EREGLI DEMIR & CELIK FACTORIES => TURKEY FILTER PAPERS AHLSTROM GROUP => ITALY (BOSSO) & SPAIN (LA PAPELERA) H & V HOLLINGSWORTH & VOSE GROUP => GERMANY (J.C. BINZER) & ENGLAND GESSNER GmbH => GERMANY CHEMICALS BAYER AG. => GERMANY HENKEL => GERMANY GASKETS & PLASTIC PARTS YETISEN GROUP => TURKEY 12 / 59
13 BUSINESS FIELDS AUTOMOTIVE HEAVY DUTY & INDUSTRIAL APPLICATIONS AGRICULTURAL VEHICLES & EQUIPMENTS INDUSTRY OF DEFENSE 13 / 59
14 R & D DEPARTMENT / 59
15 R & D - THE SOFTWARES AUTOCAD CATIA SOLIDWORKS ANLSYS FLUENT (Computational Fluid Dynamics Solver) ANLSYS STRUCTURAL (Strenght Analysis of All Types excluding Thermal Stress) ANLSYS DESIGN MODELS (Makes CAD drawing file ready to Analysis) AUTODESK MOLDFLOW ADVISER (Simulate Plastic Molding Time) 15 / 59
16 PRODUCTS : COMPLETE FILTERS COMPLETE AIR FILTER COMPLETE FUEL FILTER COMPLETE OIL FILTER 16 / 59
17 DESIGN EXAMPLES FUEL FILTER 17 / 59
18 DESIGN EXAMPLES AIR FILTER 18 / 59
19 DESIGN EXAMPLES INDICATOR FOR AIR 19 / 59
20 PRODUCTS : FILTER ELEMENTS WIDE RANGE 20 / 59
21 LABORATORY / 59
22 NORMS FOR FUEL FILTERS ISO 4020 ISO ISO ISO ISO ISO 9227 TS 4333 DIN ASTM 3117 T.İM T.İM / 59
23 NORMS FOR OIL FILTERS ISO ISO ISO ISO ISO ISO ISO ISO ISO T.İM T.İM T.İM T.İM T.İM T.İM T.İM T.İM T.İM TS / 59
24 NORMS FOR AIR FILTERS TS ISO 5011 T.İM T.İM T.İM ISO JIS D 1601 ES-T10008 T.EYS DIN DIN / 59
25 NORMS FOR SEMI FINISHED PARTS TS 391 EN ISO 9237 TS 4230 EN TS 4709 TS 37 ISO 37 ISO 9237 EN L.İM.25 T.İM T.İM T.İM T.İM T.İM T.İM T.İM T.İM T.KG / 59
26 NORMS THAT WE USED FIAT RENAULT FORD ISO TS DIN AGCO JIS (MITSUBISHI MOTORS CORPORATION) 26 / 59
27 GENERAL TESTS RAW MATERIAL & SEMI PRODUCT * FILTRATION ELEMENT (FILTER MEDIA) TEST MATERIAL THICKNESS AND WEIGHT MEASUREMENT PORE SIZE DISTRUBITION, MICRON RATIO AND AIR PERMABILITY TEST AIR PERMABILITY (FLOW) DETERMINATION LIQUID INTERACTIONS FLAME RESISTANCE RETARDENT BURST RESISTANCE MEASUREMENT 27 / 59
28 GENERAL TESTS RAW MATERIAL & SEMI PRODUCT * METAL, RUBBER, SPLICER, POLYURETHANE STRENGTH ( SHORE A ) MEASUREMENT SPRING TENSION MEASUREMENT FILTER LIFE TEST PLATING (PAINT,GALVANIZE) THICKNESS MEASUREMENT 28 / 59
29 GENERAL TESTS RAW MATERIAL & SEMI PRODUCT * METAL, RUBBER, SPLICER, POLYURETHANE FLUID SEPERATION SEPERATION OF SOLID AND FLUID SALT ( CORROSION ) TEST HEAT TESTS 29 / 59
30 GENERAL TESTS RAW MATERIAL & SEMI-FINISHED PRDUCT & PRODUCT IMPACT RESISTANCE TESTING STRAIN, BREAKING TEST LIQUID INTERACTION TEST ELEMENT LEAKAGE TEST BUBBLE TEST 30 / 59
31 FUEL FILTER TESTS V / 59
32 FUEL FILTER TESTS PRESSURE DROP MEASUREMENT FLOW RATE MEASUREMENT FILTER PART COLLAPSE TEST PRESSURE ENDURANCE TEST 32 / 59
33 FUEL FILTER TESTS MULTI-PASS TEST EFFICIENCY TEST WATER SEPERATION EFFICIENCY TEST CAPACITY TEST FILTER LIFE TEST IMPULSE PRESSURE EFFICIENCY TEST HEAT TEST VIBRATION TEST 33 / 59
34 OIL FILTER TESTS V / 59
35 OIL FILTER TESTS PRESSURE DIFFERENCE MEASUREMENT FLOW RATE MEASUREMENT FILTER PART COLLAPSE TEST EFFICIENCY (MULTI-PASS) TEST PRESSURE ENDURANCE TEST CHARACTERISTIC OF THE BY-PASS CIRCUITS ANTI-DRAIN VALF TEST 35 / 59
36 OIL FILTER TESTS EFFICIENCY OF HOLDING PART TEST CAPACITY TEST FILTER LIFE TEST BURST PRESSURE MEASUREMENT IMPULSE PRESSURE EFFICIENCY TEST HEAT TEST VIBRATION TEST 36 / 59
37 AIR FILTER TESTS V / 59
38 AIR FILTER TESTS FLOW RATE MEASUREMENT PRESSURE DIFFERENCE DETECTION FILTER COLLAPSE TEST EFFICIENCY TEST CAPACITY TEST 38 / 59
39 AIR FILTER TESTS COMPLETE FILTER LIFE TEST HEAT TEST VIBRATION TEST 39 / 59
40 CABIN FILTER TESTS V / 59
41 CABIN FILTER TESTS PRESSURE DIFFERENCE DETECTION EFFICIENCY TEST CAPACITY TEST FLAME RESISTANCE TEST HEAT RESISTANCE TEST WATER RESISTANCE TEST GAS ABSORPTION EFFICIENCY TEST (FOR ACTIVATED CARBON MEDIA) FILTER LIFE TEST 41 / 59
42 QUALITY REPORT / 59
43 QUALITY CERTIFICATES ISO/TS : Version 2 ISO 9001:2008 ISO 14001:2004 TSE ( ISO ) 43 / 59
44 Annual Capacity (million) PRODUCTS & CAPACITY FILTER TYPE Spin-on Type Oil and Fuel Filters Element Type Oil and Fuel Filters P.U. Panel Type Air Filters Round Type Air Filters Heavy Duty Air Filters Cabin (Pollen) Air Filters Air Dryer Cartridges and Industrial Filters Total / 59
45 Annual Capacity (million) CAPACITY IN USE , , , (84,7%) 2010 (85,7%) 2009 (77,7%) 2008 (73,5%) 0 Capacity 2007 (65,6%) Production 45 / 59
46 Million SALES ,7 34, ,4 21,2 24, EURO 46 / 59
47 SALES Qty. 60% 50% 40% 30% 20% 10% OEM & OES Domestic Export 0% / 59
48 PPM PPM Sales Amount / 59
49 DELIVERY PERFORMANCE 100,0% 80,0% 60,0% 40,0% 77,8% 81,0% 88,0% 96,0% 98,0% 20,0% 0,0% / 59
50 REFERENCES (OEM - OES) BRAND COMPANY COUNTRY OEM OES ANTOR, LOMBARDINI ANADOLU MOTOR A.Ş. İSTANBUL OEM OES BMC BMC SANAYİ TİCARET A.Ş. İZMİR OEM BMC BMC SANAYİ TİCARET A.Ş. İZMİR OES DAF - TIRSAN DAF-TIRSAN İSTANBUL OES DFM MGY OTOMOTİV (DFM) İSTANBUL OES ERKUNT TRAKTÖR ERKUNT TRAKTÖR SANAYİ A.Ş. ANKARA OEM OES FAW KOMSAN OTOMOTİV İSTANBUL OES FIAT TOFAŞ (FIAT) BURSA OEM OES FORD OTOSAN HEMA ENDÜSTRİ A.Ş. TEKİRDAĞ OEM 50 / 59
51 REFERENCES (OEM - OES) BRAND COMPANY COUNTRY OEM OES GEELY ANADOLU ARAÇLAR - GEELY KOCAELİ OES GM GENERAL MOTORS COMPANY GERMANY OEM GM GENERAL MOTORS COMPANY SPAIN OEM HATTAT TRAKTÖR HATTAT TARIM MAK. AŞ. TEKİRDAĞ OEM OES HİDROMEK İŞ MAK. HİDROMEK A.Ş. ANKARA OEM OES HMF HMF - HYUNDAI İŞ MAKİNALARI İSTANBUL OES HYUNDAI HYUNDAI ASSAN OTOMOTİV KOCAELİ OEM OES ITMCO TRAKTÖR ITMCO İRAN IRAN OEM JCB JCB ENGLAND OES 51 / 59
52 REFERENCES (OEM - OES) BRAND COMPANY COUNTRY OEM OES JOHNDEERE - USA UZEL A.Ş. İSTANBUL OEM KARSAN KARSAN OTOMOTİV BURSA OEM OES KATO, LIUGONG UYGUNLAR A.Ş. - KATO - LIUGONG İSTANBUL OES KIA ÇELİK MOTOR A.Ş. - KIA KOCAELİ OES KOMATSU TEMSA A.Ş. - KOMATSU KOCAELİ OES LADA ANADOLU ARAÇLAR - LADA KOCAELİ OES MACK FRAM FİLTER COMPANY USA OEM MF TRAKTÖR AGCO GROUP - US BRAZIL OEM 52 / 59
53 REFERENCES (OEM - OES) BRAND COMPANY COUNTRY OEM OES MITSUBISHI TEMSA A.Ş. - MITSUBISHI İSTANBUL OES MST İŞ MAKİNA SANKO MAKİNA A.Ş. GAZİANTEP OEM OES NEW HOLLAND, CASE IH TÜRK TRAKTÖR ANKARA OEM OES NEW HOLLAND CNH GRUP BRAZIL OEM NEW HOLLAND CNH GRUP ITALY OEM PANCAR MOTOR PANCAR MOTOR İSTANBUL OES PEUGEOT PEUGEOT OTO A.Ş. İSTANBUL OES RENAULT OYAK RENAULT OTO. FAB. A.Ş. İSTANBUL OES SAME,DEUTZ-FAHR ŞAHSUVAROĞLU BALIKESİR OES SUZUKI SUZUKI OTOMOTİV PAZ. VE TİC. A.Ş. KOCAELİ OES 53 / 59
54 REFERENCES (OEM - OES) BRAND COMPANY COUNTRY OEM OES TATA İSOTLAR GRUP İSTANBUL OES TEMSA TEMSA A.Ş. - OTOBÜS ADANA OES TOYOTA TOYOTA İSTİF MAKİNALARI İSTANBUL OES TÜMOSAN TRAKTÖR ALÇELİK A.Ş. İSTANBUL OEM OES UZEL TRAKTÖR MERKOTEK A.Ş. İSTANBUL OEM OES VALTRA, HATTAT HATTAT TARIM MAKİNALARI TEKİRDAĞ OEM OES VOLVO GREYDER BALTACIOĞLU MÜH. ANKARA OES FLASH, VALPADANA YAĞMUR TARIM İSTANBUL OES YAVUZ MOTOR YAVUZ MÜHENDİSLİK ANKARA OES 54 / 59
55 COUNTRIES WE EXPORT Güzelçay Mah. Şht. Cahit Tütüncü Cd. No:8 AKÇAY/İSKENDERUN Tel : (pbx) info@filfilter.com Fax : (pbx) 55 / 59
56 CONTACT Address Guzelcay Mah. Sehit Cahit Tutuncu Cd. No:8 AKCAY, ISKENDERUN Phone Fax Website / 59
57 PICTURES FROM THE PLANT 57 / 59
58 PICTURES FROM THE PLANT 58 / 59
59 THANK YOU / 59
FIL GROUP. Information Technology Iskenderun / HATAY. Textile GAZIANTEP. International Transport GAZIANTEP. Milk and Dairy Products GAZIANTEP 2 / 28
2012 1 / 28 FIL GROUP Textile GAZIANTEP Information Technology Iskenderun / HATAY Iskenderun / HATAY Milk and Dairy Products GAZIANTEP International Transport GAZIANTEP 2 / 28 INTRODUCTION V.2012-1 3 /
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