How To Manage A Motor

Transcription

1 EASA Region 2 October 16, 2009 Easy as 1*2*3: Use MDM Tools to Deliver Motor Management Ted Jones Consortium for Energy Efficiency (CEE) Principal Program Manager, Industrial Sector

2 The Consortium for Efficiency CEE brings together 100 Efficiency Program Administrators serving all or part of 38 states and 7 provinces Governed by Board of Directors drawn from members Develop and sponsor 13 CEE national Initiatives for member adoption in own programs Staff of 26 $3.1 million budget 75% from members, 25% from EPA and DOE 2

3 CEE membership Efficiency Program Administrators utilities and nonutilities with ratepayer funded programs Public Stakeholders - such as DOE national Labs, state/provincial energy offices, government energy research agencies, efficiency organizations (regional and national) 3

4 2008 U.S. Efficiency Budgets Grow to $3.7B Combined Fuels U.S. and Canada combined reach $4.5B 4

5 C&I Sector Leads in Budgets 5

6 Ways Efficiency Programs Obtain Greater Savings through Collaboration Pursue opportunities best undertaken together Use national marketing platforms for local programs Harmonize programs around consensus specifications of high efficiency Leverage best practices through peer to peer exchange Work as the Efficiency Program Industry to partner with other national industries 6

7 Motor Decisions Matter SM Managed by CEE, MDM is a campaign to: Encourage sound motor planning and management Highlight financial and performance benefits Promote NEMA Premium motors and best practice motor repair Collaborate nationally to enhance local effectiveness 7

8 Motor Decisions Matter MDM Campaign and Motor Management MDM Resources and Tools Outline motor management concepts Calculate and communicate life cycle analysis Tools Demonstration Questions 8

9 Repair-Replace Decision 9

10 Many Perspectives, 1 Message 10

11 Motor Management Building Blocks 11

12 MDM Scope To promote proactive motor management to both facility and senior-level managers Technical Plant Personnel MDM Tools Senior Management Financial 12

13 MDM Resources and Tools Concept Tools Calculation Tools How-to Guide Simple Savings Chart Motor Planning Kit MotorSlide Calculator Case Studies 1*2*3 Spreadsheet and User s Guide Resources Summary of Efficiency Programs MDM e-newsletter Links to DOE, EPA, others 13

14 MDM Resources 14

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16 Tapping into Local Efficiency Programs 16

17 Summary of Efficiency Programs for Motors & Motor Systems 17

18 Progress Energy Florida $1.75 to $2.75 per HP based on motor size EPACT to NEMA Premium standards Efficient Motors Rebates available for existing buildings and new construction. 18

19 Efficient Motors Starts with a free Business Energy Check by a Progress Energy Advisor, which qualifies a business for motor incentives. Remember, over the life of the motor 95% of the total cost is operating energy For more information visit Save The Watts.com 19

20 Progress Energy Energy Efficiency for Business Program Offerings & Incentives Financial incentive types for qualified program participants 20

21 NEMA Premium-Efficiency Motors Minimum Qualifying Efficiencies Horse Power Prescriptive Incentive 1 hp $10 5 hp $30 20 hp $65 50 hp $ hp $ hp $450 Motor sizes not listed here may qualify for a custom incentive. Custom incentives paid at $.08 per annual kwh saved. VSDs on HVAC fan or pump motors paid at $45 per hp controlled 21

22 Program Contact Information progress-energy.com progress-energy.com/carolinasbusiness Progress Energy Account Executives 22

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24 MDM e-newsletter 24

25 MDM Tools 25

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27 Motor Planning Kit Easy-to-read, 20 pages Intro. to motor management and planning Details about building blocks Tools and templates for getting started Resources for motors and motor systems Success stories Region-specific resources 27

28 The Simple Savings Chart A very simple Excel Spreadsheet Step 1) Enter two pieces of data Annual Operating Hours and Blended Cost of Electricity Step 2) Spreadsheet generates side-by-side comparison of purchase options Pre-1992 Motors EPAct (1-200 hp) EPAct (1-200 hp) NEMA Premium Pre-1992 Motors NEMA Premium Annual Operating Costs and Annual Cost Savings 28

29 1*2*3 Process Review motor population - choose samples and gather basic data (energy price, motor price, operating hrs., etc.) Input data, and click to calculate cost factors involved in decision to repair or replace Use calculations to consider appropriate motor management strategies 29

30 The 1*2*3 Approach Excel Spreadsheet Step 1) Enter thirteen pieces of data Nameplate Data, Costs (energy, purchase, repair), Operating Hours Step 2) Spreadsheet generates side-by-side comparisons of repair/replace options: Immediate Replacement with NEMA Premium Repair -or- Replace with EPAct 1992 or NEMA Premium at Failure Annual Cost and Energy Savings, Simple Payback, and NPV Step 3) Develop Plan of Action for motor management 30

31 1*2*3 Users Guide Motor issues identified as talking points. 31

32 1*2*3 Spreadsheet Assumptions Nameplate data & full load efficiency Customer approves all data Future motor failure will require rewinding Best Practice rewind: maintain nameplate efficiency 32

33 Questions? Kellem Emanuele Consortium for Energy Efficiency Industrial Program Manager or Phone: MDM website: 33

34 MDM Simple Savings Chart and 1*2*3 Spreadsheet Demonstration 34