Supply Chain Management and Advanced Planning

Transcription

1 Christoph Kilger Editors Supply Chain Management and Advanced Planning Concepts, Models, Software, and Case Studies 4th Edition 4y Springer

2 Contents Preface, Christoph Kilger V Introduction 1 References 5 Part I. Basics of Supply Chain Management 1 Supply Chain Management An Overview Definitions Building Blocks Origins 24 References 33 2 Supply Chain Analysis 37 Christopher Su'rie, Michael Wagner 2.1 Motivation and Goals Process Modeling Performance Measurement Inventory Analysis. 56 References 62 3 Types of Supply Chains 65 Herbert Meyr, 3.1 Motivation and Basics Functional Attributes Structural Attributes : Example for the Consumer Goods Industry Example for Computer Assembly 75 References 80 4 Advanced Planning 81 Bernhard Fleischmann, Herbert Meyr, Michael Wagner 4.1 What Is Planning? Planning Tasks Along the Supply Chain Examples of Type-Specific Planning Tasks and Planning Concepts 92 References 106

3 XII Contents Part II. Concepts of Advanced Planning Systems 5 Structure of Advanced Planning Systems 109 Herbert Meyr, Michael Wagner, Jens Rohde References Strategic Network Design 117 Marc Goetschalcks, Bernhard Fleischmann 6.1 The Planning Environment Strategic Network Design Models Implementation Review of Models in the Literature Strategic Network Design Modules in APS Systems Conclusions 130 References Demand Planning 133 Christoph Kilger, Michael Wagner 7.1 A Demand Planning Framework Demand Planning Structures Demand Planning Process Statistical Forecasting Techniques Demand Planning Controlling Additional Features 154 References Master Planning 161 Jens Rohde, Michael Wagner 8.1 The Decision Situation Model Building Generating a Plan 176 References Demand Fulfilment and ATP 181 Christoph Kilger, Herbert Meyr 9.1 Available-to-Promise (ATP) Structuring of ATP by Product Structuring of ATP by Time Structuring of ATP by Customer Order Promising 194 References 198

4 Contents XIII 10 Production Planning and Scheduling Description of the Decision Situation How to Proceed from a Model to a Production Schedule Model Building, Updating Production Schedules Number of Planning Levels and Limitations 211 References Purchasing and Material Requirements Planning Basics of Material Requirements Planning Generation and Timing of Uncritical Orders Quantity Discounts and Supplier Selection 224 References Distribution and Transport Planning 231 Bernhard Fleischmann 12.1 Planning Situations Models 237 References Coordination and Integration 247 Boris Renter, Jens Rohde 13.1 Coordination of APS Modules Integration of APS Supply Chain Event Management 260 References Collaborative Planning 263 Christoph Kilger, Boris Renter, 14.1 Introduction Types of Collaborations A Generic Collaboration and Collaborative Planning Process Software Support 281 References 282 Part III. Implementing Advanced Planning Systems 15 The Definition of a Supply Chain Project 287 Christoph Kilger 15.1 Supply Chain Evaluation Supply Chain Potential Analysis Project Roadmap 303 References 306

5 XIV Contents 16 The Selection Process 309 Christoph Kilger, Ulrich Wetterauer 16.1 Creation of a Short List APS Requirements Implementation and Integration Post-implementation Effort and Support Model 321 References The Implementation Process 325 Ulrich Wetterauer, Herbert Meyr 17.1 The APS Implementation Project Modelling Phases of an APS-Project 341 References 346 Part IV. Actual APS and Case Studies 18 Architecture of Selected APS 349 Herbert Meyr, Heidrun Rosic, Christian Seipl, Michael Wagner, Ulrich Wetterauer 18.1 AspenTech - aspenone i2 Technologies - i2 Six.Two Oracle - JDEdwards EnterpriseOne Supply Chain Planning SAP - SCM 362 References Strategic Network Design in the Chemical Industry 367 Jochen Hdberle, Christoph Kilger 19.1 Case Description Objectives of the Project Framework for Strategic Network Design Setting Up the Baseline Model Alternative Scenarios Results and Lessons Learned Computer Assembly 381 Christoph Kilger 20.1 Description of the Computer Assembly Case Scope and Objectives Planning Processes in Detail Results and Lessons Learned 397 References 398

6 Contents XV 21 Oil Industry 399 Mario Roitsch, Herbert Meyr 21.1 Supply Chain Description and Typology Requirements for Planning Description of the (Ideal) Planning System Modeling and Implementation of APS Modules in Detail Results and Lessons Learned SCM in a Pharmaceutical Company 415 Tanguy Caillet 22.1 Case Description Objectives of Project Planning Processes Results and Lessons Learned Demand Planning of Styrene Plastics 431 Boris Renter 23.1 Description of the Supply Chain The Architecture of the Planning System Model Building with SAP APO Demand Planning The Demand Planning Process of the Styrene Plastics Division Results and Lessons Learned 443 References Food and Beverages 445 Michael Wagner, Herbert Meyr 24.1 Case Description Aim of the Project Model Building in Oracle's Strategic Network Optimization Implementing the Master Planning Model Results and Lessons Learned 461 References Scheduling of Synthetic Granulate 463 Marco Richter, Volker Stockrahm 25.1 Case Description Objectives Modelling the Production Process in APO PP/DS Planning Process Results and Lessons Learned 477

7 XVI Contents 26 Event-Based Planning for Standard Polymer Products Matthias Lautenschldger 26.1 Current Situation and Definition of Problem Solution Concept Results and Lessons Learned 494 Part V. Conclusions and Outlook 27 Conclusions and Outlook 497, Christoph Kilger 27.1 Summary of Advanced Planning Further Developments of APS Management of Change Aspects Scope of Supply Chain Management 501 References 502 Part VI. Supplement 28 Forecast Methods 505 Herbert Meyr 28.1 Forecasting for Seasonality and Trend Initialization of Trend and Seasonal Coefficients 511 References Linear and Mixed Integer Programming Linear Programming Pure Integer and Mixed Integer Programming Remarks and Recommendations 525 References Genetic Algorithms 529 Robert Klein 30.1 General Idea Populations and Individuals Evaluation and Selection of Individuals Recombination and Mutation Conclusions 535 References Constraint Programming 537 Robert Klein 31.1 Overview and General Idea Constraint Satisfaction Problems 538

8 Contents XVII 31.3 Constraint Propagation Search Algorithms Concluding Remarks 542 References 543 Index 545 About Contributors 553