Cranes. High quality performance wire ropes for the crane industry and other specialist applications.

Transcription

1 High quality performance wire ropes for the crane industry and other specialist applications Cranes Carr Hill, Doncaster, South Yorkshire DN DG United Kingdom Phone: +(0) 02 Fax: +(0) When you have finished with this leaflet please recycle it 7 0/07 Edition

2 Contents ISO 001 Introduction Product Selection...- Products...- Terminations...- Contacts... Bridon operates quality management systems which comply with the requirements of EN ISO 001:00. These systems are assessed and registered by accredited certification bodies. ISO 001 All statements, technical information and recoendations contained herein are believed to be reliable, but no guarantee is given as to their accuracy and/or completeness. The user must determine the suitability of the product for his own particular purpose, either alone or in combination with other products and shall assume all risk and liability in connection therewith. Whilst every attempt has been made to ensure accuracy in the content of the tables, the information contained in this catalogue does not form part of any contract. Bridon operates environmental management systems which, where required by legislation or risk, comply with the requirements of EN ISO 001:0 and are assessed and registered by accredited certification bodies. Bridon - the world s leading specialist in the manufacture of wire and rope solutions for the most demanding applications, delivering reassurance through unrivalled experience. High quality performance wire ropes for the crane industry and other specialist applications Drawing from a background of long standing experience and technology, Bridon is an acknowledged world leader in the design, manufacture, development and supply of wire & rope to meet the needs of the crane industry. Before using any products contained within this brochure read, understand and follow the guidance given in ISO :0 Cranes - Wire Ropes - Care, Maintenance, Installation, Examination and Discard. High quality ropes for cranes, hoists and general engineering offering improved performance. 02 For Offshore Cranes refer to API RP 2D Recoended Practice for Operation and Maintenance of Offshore Cranes. 03

3 Product Selection Product Selection The Powercheck symbol means that BRIDON has carried out a destruction test on a sample of rope from each production. High quality ropes for cranes, hoists and general engineering offering improved performance. BRIDON has an active program to determine the rotational properties of its range of Rotation Resistant and low Rotation ropes. BRIDON has developed its own torque turn testing machine and has adopted a "Twistcheck" testing program for each product and is able to provide actual properties for any rope. DYFORM Dyform outer strands provide controlled diameter with increased al steel area offering higher breaking strength, the smooth surface of the Dyform strand facilitates even distribution resulting in excellent crush resistance and wear performance. BRIDON has an active program to determine fatigue properties and specifies material of specific dimensions and properties, which will enhance fatigue performance. BRIDON design and manufactures its ropes with fatigue in mind and has machines for fatigue testing crane ropes. Patented plastic encapsulated core, engineered to give full protection and define the working characteristics of the final rope. Tower Cranes High quality ropes for cranes, hoists and general engineering. Trolley Rope Derricking Rope Main Hoist Rope Endurance DYFORM Endurance LS Endurance DB LR & LR-PI Low rotation Recoended for high heights of lift Crush resistant Reduced sheave wear Long service life Reduced downtime High breaking force See page Low rotation Recoended for high heights of lift Flexible construction Excellent spooling See page High breaking force Excellent resistance to rotation Good flexibility Good wear characteristics See page Endurance DYFORM Constructex Long service life Crush resistant Reduced downtime Lower lifetime cost Robust construction Suitable for multi-layer spooling See page Exceptional service life in the most demanding applications Excellent crush resistance High breaking force Rotary haer swaged for maximum resistance to damage Consistent diameter See page Container Cranes Trolley Rope Boom Hoist Rope Main Hoist Rope Endurance DYFORM Exceptional service life Accurate diameter for effective multi-layer spooling Consistent performance Long life, reduced downtime costs See page Endurance DYFORM Plastic Bristar profile encapsulated core Reduced stretch Consistent performance Exceptional service life See page Endurance DYFORM -PI Plastic encapsulated core Robust resistant Dyform construction Reduced stretch Recoended for multi-layer coiling Flexible eight strand construction High breaking force See page Endurance DYFORM DSC Parallel-laid eight strand Dyform construction Very high breaking force Crush resistant Recoended for multi-layer coiling Only recoended for boom hoist applications where both ends are fixed See page 0 0

4 Product Selection Product Selection Uner Cranes Mobile Lattice Boom Cranes Endurance DYFORM Endurance DYFORM LR & LR-PI Exceptional service life Accurate rope diameter Long life, reduced lifetime costs See page Endurance DYFORM -PI Hoist Rope Boom Racking Rope Main Hoist Rope Grab Closing Rope Plastic encapsulated core Reduced stretch Flexible eight strand construction High breaking force See page Endurance DYFORM Plastic Bristar profile encapsulated core Reduced stretch Exceptional service life See page DYFORM Plastic encapsulated core incorporating plastic s between outer strands Exceptional fatigue properties, long life Reduced stretch Reduced lifetime costs See page Telescopic Mobile Cranes Hoist Rope Boom Main Hoist Rope Low rotation Dyform Recoended for high lifting operations High strength Reduced rope sheave wear Accurate diameter, recoended for multi-layer coiling Suitable for single part and multi-part reeving Long service life See page Endurance LS Low rotation Good flexibility Recoended for high heights of lift Suitable for single-part and multi-part reeving See page Endurance DB Highest breaking force Excellent resistance to rotation Good flexibility Good wear characteristics Lubricated during manufacture with high performance lubricant Suitable for single-part and multi-part reeving See page Endurance DYFORM Exceptional service life Accurate diameter, recoended for multi-layer coiling Long life, reduced lifetime costs See page Endurance DYFORM -PI Endurance DYFORM LR & LR-PI Low rotation Long service life Crush resistant Recoended for multi-layer coiling Recoended for high heights of lift Suitable for single-part and multi-part reeving See page Main Hoist Rope Endurance LS Low rotation Recoended for high heights of lift Good flexibility Suitable for single-part and multi-part reeving See page Endurance DB 0 High breaking force Excellent resistance to rotation Good flexibility Good wear characteristics Lubricated during manufacture with high performance lubricant Suitable for single-part and multi-part reeving See page Plastic encapsulated core Reduced stretch Recoended for multi-layer coiling Flexible eight strand construction High breaking force See page Endurance DYFORM DSC Parallel-laid eight strand Dyform construction Very high breaking force Crush resistant Recoended for multi-layer coiling Only recoended for boom hoist applications where both ends are fixed See page Constructex Exceptional service life in the most demanding applications Excellent crush resistance High breaking force Rotary haer swaged for maximum resistance to damage See page 07

5 Product Selection Product Selection Dockside Cranes Offshore Pedestal Cranes Endurance DYFORM LR & LR-PI Endurance DYFORM LR & LR-PI Hoist Rope Boom Main Hoist Rope See page Hoist Rope Boom Main Hoist Rope Whip Hoist Rope Endurance LS Low rotation Dyform Recoended for high lifting operations High Strength Reduced rope sheave wear Accurate diameter, recoended for multi-layer coiling Suitable for single part and multi-part reeving Long service life Low rotation Dyform Recoended for high lifting operations High strength Reduced rope sheave wear Accurate diameter, recoended for multi-layer coiling Suitable for single part and multi-part reeving Long service life See page Endurance LS Low rotation Flexible construction Excellent spooling Recoended for high lifting operations See page Low rotation Flexible construction Excellent spooling Recoended for high lifting operations typically found in the North Sea See page Endurance DB Endurance DB Highest breaking force of all conventional low rotation and rotation resistant ropes Excellent resistance to rotation Unique strand and rope construction Excellent wear characteristics Lubricated during manufacture with an exclusive Bridon product Highest breaking force of all conventional low rotation and rotation resistant ropes Excellent resistance to rotation Unique strand and rope construction Excellent wear characteristics Lubricated during manufacture with an exclusive Bridon product See page See page Endurance DYFORM Endurance DYFORM Exceptional service life Accurate diameter, recoended for multi-coiling Long-life, reduced lifetime costs See page Exceptional service life Accurate diameter, recoended for multi-layer coiling Long-life, reduced lifetime costs See page Endurance DYFORM -PI Endurance DYFORM -PI Plastic encapsulated core Reduced stretch Recoended for multi-layer coiling Flexible eight strand construction High breaking force Plastic encapsulated core Reduced stretch Recoended for multi-layer coiling Long life, reduced lifetime costs See page See page Endurance DYFORM DSC (Only recoended for Boom Hoist applications where both ends are fixed) Endurance DYFORM DSC Parallel laid rope Very high breaking force Crush resistant See page See page (Only recoended for Boom Hoist applications where both ends are fixed) Parallel laid rope Very high breaking force Exceptional service life Crush resistant Constructex Exceptional service life in the most demanding applications Excellent crush resistance High breaking force Rotary haer swaged for maximum resistance to damage See page 0 0

6 Product Selection Product Selection Overhead Cranes Piling Ropes Endurance DYFORM LR & LR-PI Endurance DYFORM LR & LR-PI Main Hoist Rope Low rotation Dyform High breaking strength Crush resistant Low rotation Dyform Recoended for high lifting operations High strength Reduced rope sheave & drum wear Accurate diameter Suitable for single part and multi-part reeving Long service life See page See page Handling Rope Pipe Main Hoist Rope Endurance DYFORM Endurance LS Low rotation Flexible construction Excellent spooling Recoended for high lifts See page Main Hoist Rope Endurance DB Tough robust six strand Dyform rope Crush resistant Accurate rope diameter for effective spooling Long service life Reduced downtime Lower lifetime costs See page Highest breaking force of all conventional low rotation and rotation resistant ropes Excellent resistance to rotation Good wear characteristics Unique strand and rope construction Constructex Exceptional service life in the most demanding applications Rotary haer swaged for maximum resistance to damage Robust construction See page See page Endurance DYFORM DSC Main Hoist Rope Parallel or double seale closed rope Very high breaking strength Exceptional service value Accurate diameter Long life, reduced lifetime costs Sea Plough Ropes Endurance DYFORM LR & LR-PI See page Endurance DYFORM Exceptional service life Accurate diameter Long-life, reduced lifetime costs See page Low rotation Dyform High breaking force Excellent service life Good resistance to abrasive wear Resists crushing in multi-layer coiling See page Plough Rope Endurance DYFORM Excellent service life Lower downtime Flexible eight strand construction High temperature lubricant Consistently high quality Reduced lifetime costs Oceanographic Winch Ropes Ocean 3 Torque balanced three strand construction Excellent resistance to rotation Good resistance to corrosion See page See page Winch Rope

7 Products Products Endurance DYFORM LR & LRPI Endurance LS EIPS / grade EEIPS EIPS / grade EEIPS 2 2 Dyform x7 2 3 Dyform x 2 Dyform x Endurance DB Read the cautionary notice - restrictions on the use of large diameter multistrand ropes information at EEIPS kg/m kn tonnes MN N.m Read the cautionary notice - restrictions on the use of large diameter multistrand ropes information at Read the cautionary notice - restrictions on the use of large diameter multistrand ropes information at Figures shown are for guidance purposes only. For details specific to your requirement please contact Bridon Figures shown are for guidance purposes only. For details specific to your requirement please contact Bridon

8 Products Products Endurance DYFORM & PI DYFORM EIPS / grade EEIPS EIPS / grade EEIPS 2 2 Dyform xws Dyform xws 3 Dyform x1ws Langs Lay must not be selected for use in any application where either end of the rope is free to rotate DYFORM Dyform Zebra xws Langs Lay must not be selected for use in any application where either end of the rope is free to rotate. Approximate Kg/m kn Minimum breaking force N/ 2 N/ kn before selecting or using this product. Figures shown are for guidance purposes only. For details specific to your requirement please contact Bridon Figures shown are for guidance purposes only. For details specific to your requirement please contact Bridon

9 Products Products Endurance DYFORM & PI Endurance DYFORM DSC EIPS / grade EEIPS EIPS / grade EEIPS 2 2 Dyform xs Dyform xws Dyform xws Langs Lay must not be selected for use in any application where either end of the rope is free to rotate Dyform DSC xs 0. Dyform DSC xws Endurance xs Langs Lay must not be selected for use in any application where either end of the rope is free to rotate. EIPS / grade EEIPS / Endurance xf Endurance xws Endurance Langs Lay must not be selected for use in any application where either end of the rope is free to rotate. Figures shown are for guidance purposes only. For details specific to your requirement please contact Bridon Figures shown are for guidance purposes only. For details specific to your requirement please contact Bridon

10 Products Products Blue Strand Class x Steel Core Blue Strand Class x Steel Core 7 3 IPS / grade EIPS IPS / grade EIPS Langs Lay must not be selected for use in any application where either end of the rope is free to rotate Langs Lay must not be selected for use in any application where either end of the rope is free to rotate. Constructex ins EIPS / grade kg/m lb/ft kn tonnes tons kn.m / 3 / 7 / / 1. 1 / 1. 3 / 1. 1 /2 1. / 1. 3 / Langs Lay must not be selected for use in any application where either end of the rope is free to rotate. Figures shown are for guidance purposes only. For details specific to your requirement please contact Bridon Figures shown are for guidance purposes only. For details specific to your requirement please contact Bridon

11 Products Terminations DYFORM Stainless Steel Strand Construction 1x Construction 1x Construction 1x Construction 1x grade kg/m kn tonnes MN Forged Steel - Quenched and Tempered. Forged from Carbon Steel. Excellent welding qualities. Widely used on farm machinery, trucks, steel hulled marine vessels and material handling equipment. Reference American Welding Society specifications for proper welding procedures. Size number* * 0 * 1 * 1. 2 Pad Eyes S- S- stock number Weight per 0 (kg) B C D E G H L *Meets the requirements of Military Specification MS-A... Dimensions () Ocean 3 Nominal diameter Minimum breaking force Rope grade kg/0m kn Tonnes Ocean 3 in Langs Lay must not be selected for use in any application where either end of the rope is free to rotate. Figures shown are for guidance purposes only. For details specific to your requirement please contact Bridon

12 Terminations Terminations Thimble - to DIN 0 Solid Thimble - to DIN 1 Nominal size (dia of rope) a b c s p (min) h Approximate weight per 0 pieces Nominal size (dia of rope) a b d (min) c h l Approximate weight per 0 pieces kg kg Solid Thimble - to BS: Thimble Nominal size (dia of rope) Q B C E F (min) G M (max) Nominal size (dia of rope) A B C (min) D E F (min) G J (approx) K (min) Q

13 Terminations Terminations Open Spelter Socket G- Forged Steel Sockets through 3, cast alloy steel through 0. Spelter socket terminations have an efficiency rating of 0%, based on the catalogue strength of wire rope. Ratings are based on recoended use with x 7, x, or x 37, IPS or XIP (EIP), XXIP (EEIP), RRL, FC, or IWRC wire rope. Open Grooved Sockets meet the performance requirements of Federal Specification RR-S-D, Type A, except for those provisions required of the contractor. NOTICE: All cast steel sockets and larger are magnetic particle inspected and ultrasonic inspected. Proof testing available on special order. Drawing illustrates one groove used on sockets through. Sizes through 3 use 2 grooves. Sizes and larger use 3 grooves. Closed Spelter Socket G- Forged Steel Sockets through 3, cast alloy steel through 0. Spelter socket terminations have an efficiency rating of 0%, based on the catalogue strength of wire rope. Ratings are based on the recoended use with x 7, x or x 37, IPS or XIP (EIP), XXIP (EEIP), RRL, FC or IWRC wire rope. Closed grooved Sockets meet the performance requirements of Federal Specification RR-S-D, Type B, except for those provisions required of the contractor. NOTE: All cast steel sockets and larger are magnetic particle inspected and ultrasonic inspected. Proof testing available on special order. Drawing illustrates one groove used on sockets through. Sizes through 3 use 2 grooves. Sizes and larger use 3 grooves. Rope dia. ()* Structural strand dia. () Stock no. Weight each Dimensions () (kg) G- galv. A C D F G H J L M N Rope dia. ()* Structural strand dia. () Stock no. Weight each Dimensions () (kg) G- galv. A B C D** F G H J K L * - * - * - * - * -7 * - * 7-0 * 2- * -2 * *Cast Alloy Steel See WIRELOCK warning and application instructions on page of the Crosby Group Inc. general catalogue, April * - * - * - * - * -7 * - * 7-0 * 2- * -2 * *Cast Alloy Steel ** of pin must not exceed pin used on companion socket See WIRELOCK warning and application instructions on page of the Crosby Group Inc. general catalogue, April 0

14 Terminations Terminations Open Swaged Socket S-1 Forged from special bar quality carbon steel, suitable for cold forming. Swage Socket terminations have an efficiency rating of 0% based on the catalogue strength of wire rope. Hardness controlled by spheroidize annealing. Stamp for identification after swaging without concern for fractures (as per directions in National Swaging Brochure). Swage sockets incorporate a reduced machined area of the shank which is equivalent to the proper "After Swage" dimension. Before swaging, this provides for an obvious visual difference in the shank diameter. After swaging, a uniform shank diameter is created allowing for a QUIC- CHECK and permanent visual inspection opportunity. Designed to quickly determine whether the socket has been through the swaging operation and assist in field inspections, it does not eliminate the need to perform standard production inspections which include gauging for the proper "After Swage" dimensions or proof ing. U.S. Patent,2, and foreign equivalents. NOTE: S-1 Swage Sockets are recoended for use with x or x 37, IPS or XIP (EIP), XXIP (EEIP), RRL, FC or IWRC wire rope. Before using any National Swage fitting with any other type lay, construction or grade of wire rope, it is recoended that the termination be destructive tested and documented to prove the adequacy of the assembly to be manufactured. Closed Swaged Socket S-2 Forged from special bar quality carbon steel, suitable for cold forming. Swage Socket terminations have an efficiency rating of 0% based on the catalogue strength of wire rope. Hardness controlled by spheroidize annealing. Stamp for identification after swaging without concern for fractures (as per directions in National Swaging Brochure). Swage sockets incorporate a reduced machined area of the shank which is equivalent to the proper "After Swage" dimension. Before swaging, this provides for an obvious visual difference in the shank diameter. After swaging, a uniform shank diameter is created allowing for a QUIC-CHECK and permanent visual inspection opportunity. Designed to quickly determine whether the socket has been through the swaging operation and assist in field inspections, it does not eliminate the need to perform standard production inspections which include gauging for the proper "After Swage" dimensions or proof ing. U.S. Patent,2, and foreign equivalents. NOTE: S-2 Swage Sockets are recoended for use with x or x 37, IPS or XIP (EIP), XXIP (EEIP), RRL, FC or IWRC wire rope. Before using any National Swage fitting with any other type lay, construction or grade of wire rope, it is recoended that the termination be destructive tested and documented to prove the adequacy of the assembly to be manufactured. In accordance with ANSI B., all slings terminated with swage sockets shall be proof ed.* In accordance with ANSI B., all slings terminated with swage sockets shall be proof ed.* S-1 stock number Rope size ()* Weight each (kg) A B C D E F H L M N S-1 Open Socket Secification Max. after swage Dim () S-2 stock number Rope size ()* Before swage dimensions Weight each (kg) A B C D E F H *Maximum Proof Load shall not exceed % of XXIP rope catalogue breaking strength L Max swage Dim. () *Maximum Proof Load shall not exceed % of XXIP rope catalogue breaking strength.

15 Terminations Terminations Wedge Socket S-T Terminator TM - to EN-:03 Basket is cast steel. Wedge socket terminations have an efficiency rating of 0% based on the catalogue strength of XXIP wire rope. Form B Open Socket - to DIN Nominal size S.W.L Rope Dia. b1 b2 d1 d2 d3 d d h1 h2 t t kg kg Form C M M M M M M M3 M M M M M Approximate weight per piece Form B Form C Crosby products meet or exceed all requirements of ASME B. including identification, ductility, design factor, proof and temperature requirements. Importantly, Crosby products meet other critical performance requirements including fatigue life, impact properties and material traceability, not addressed by ASME B.. Individually magnetic particle inspected. Pin diameter and jaw opening allows wedge and socket to be used in conjuction with open swage and spelter sockets. Secures the tail or "dead end" of the wire rope to the wedge, thus eliminates loss or "Punch out" of the wedge. Eliminates the need for an extra piece of rope, and is easily installed. The TERMINATOR wedge eliminates the potential breaking off of the tail due to fatigue. The tail, which is secured by the base of the clip and the wedge, is left undeformed and available for reuse. Incorporates Crosby s patented QUIC-CHECK "Go" and "No-Go" feature cast into the wedge. The proper size rope is determined when the following criteria are met: 1) The wire rope should pass through the "Go" hole in the wedge. 2) The wire rope should NOT pass through the "No-Go" hole in the wedge. Utilises standard Crosby Red-U-Bolt wire rope clip. Standard S- wedge socket can be retrofitted with the new style TERMINATOR wedge. Available with Bolt, Nut, and Cotter Pin. U.S. patent,3,0 and foreign equivalents. Wire rope dia. () S-T stock number* Weight each (kg) S-TW stock number wedge only Wedge only weight each (kg) Optional G-2 bolt, nut & cotter G-2 stock number Optional G-2 bolt, nut & cotter G-2 weight each (kg) Closed Socket - to DIN Nominal size S.W.L Rope Dia. b c d1 d2 e f h i Approx weight per piece t t kg Wire rope dia. () S-T stock number* A B C D G H J K L P R S T U V S-T TERMINATOR Assembly includes Socket, Wedge, Pin and Wire Rope Clip. Nominal NOTE: For intermediate wire rope sizes, use next larger size socket See application warning information on page of the Crosby Group Inc. general catalogue, April 0 2

16 Terminations Contacts Button Spelter Sockets SB- BRIDON Wire rope size In. 1/2 - / / - 3/ 3/ - 7/ 7/ / - 1-1/ 1-3/ - 1-1/2 Available in six sizes from to 3. Button Spelter terminations have a 0% efficiency rating, based on the catalogue strength of the wire rope. Designed for use with mobile cranes. Can be used to terminate high performance, rotation resistant ropes, and standard strand ropes. Easy to install assembly utilises Crosby WIRELOCK socketing compound. Refer to the Crosby Group Inc. general catalogue, April 0 for WIRELOCK requirements. Sockets and buttons are re-usable. Replacement buttons and sockets are available SB- stock number 3 1 Weight each (kg) Socket only stock number 3 Button only stock number Dimensions () A B C D E F J K L See WIRELOCK warning and application instructions on page of the Crosby Group Inc. general catalogue, April 0 Bridon Crane Rope End Stop For use when pocket type housing has been selected for the crane as opposed to the traditional wire rope wedge socket. Fully bearing. Factory fitted, therefore ensuring the integrity of the rope. Designed for easy assembly and re-reeving operations Sales Offices UNITED KINGDOM Doncaster Carr Hill, Doncaster South Yorkshire DN DG United Kingdom [email protected] Phone: +(0) 02 Fax: +(0) Aberdeen [email protected] Phone: +(0) 1 Fax: +(0) 1 3 UNITED STATES Bridon American C0 New Coerce Blvd. Wilkes Barre PA USA [email protected] Phone: Fax: GERMANY Bridon International GmbH Magdeburger Straße a D-1 Gelsenkirchen Germany [email protected] Phone: +(0) Fax: +(0) 001 RUSSIA Bridon International Moscow Ivovaya Street 2/ Building 1, Office Moscow Russia [email protected] Phone: +7 () INDONESIA PT Bridon Graha Inti Fauzi 2nd Floor Jl. Buncit Raya No. Jakarta 0 [email protected] Phone: +2 (0) 71 Fax: +2 (0) 7 AFRICA Angola Sonils Base Luanda Angola [email protected] Phone: Fax: Kwanda Base Soyo Angola [email protected] Phone: Fax: MIDDLE EAST Bridon Middle East PO Box Dubai United Arab Emirates [email protected] Phone: +71 Fax: +71 SINGAPORE Bridon Singapore (Pte) Ltd. Loyang Offshore Supply Base (SOPS Way) Box No: Loyang Crescent Singapore [email protected] Phone: + Fax: + CHINA Bridon Hong Kong Ltd. Unit B G/F Roxy Industrial Centre - Tai Lin Pai Road Kwai Chung Northern Territory Hong Kong [email protected] Phone: + 2 Fax: Rope diameter Overall A 2 OD max B