Built for eternity. ACO Cast and ductile iron products to suit all applications, loadings and sizes medium and heavy duty

Transcription

1 Built for eternity ACO Cast and ductile iron products to suit all applications, loadings and sizes medium and heavy duty

2 ACO is one of the world leaders in the design and manufacture of grey cast iron and ductile iron products Established in 1946, the ACO Group has manufactured products for the construction industry for over 50 years and operates on a global basis through its subsidiaries and manufacturing facilities. ACO is an acknowledged innovator in products manufactured from ductile iron, polymer concrete and other corrosion resistant materials. ACO employs more than 3,500 people in 40 countries, has sales in excess of $610 million and 31 production sites in thirtheen countries. Cast iron Grey cast iron is an alloy mainly consisting of iron, carbon and silicon. It is made by re-melting pig iron, scrap iron or scrap steel at a melting temperature usually ranging from to C. Depending on the application, carbon and silicon content is from 2 to 3.5% and 1 to 3% respectively. Other alloying elements are then added to the melt before poured into moulds to produce castings. Ductile iron Ductile Iron is a cast iron alloy in which the graphite is in the form of spherical nodules rather than flakes as in grey cast iron. The formation of nodules is achieved by addition of nodulizing elements, most commonly magnesium, into the melt and allows the carbon to separate as spheroidal particles as the material solidifies.. 2 Standardization The official standards - design and test principles as well as dimensional standards - form the basis of development and design in drainage technology. Gully tops, bridge drains, gratings and manhole covers are part of traffic surfaces. It follows that traffic safety calls for rules, which have to be complied with by drainage components wherever they are fitted. Here, not only the static, but equally the dynamic load is of importance, based on the magnitude and number of load changes as a result of traffic stresses. The performance requirements determine the design. Gully tops, bridge drains, gratings and manhole covers are safe from the traffic aspect, provided they fulfil fully standard conformity and conform to defined design features. These are, among others, execution of contact surfaces, the frame bearing area and weight (mass) and a traffic-safe fixing locking device to secure cover/grating in frames. Decades of knowhow and experience are reflected by the according standards. We have developed the traditional locations in Kaiserslautern and Aarbergen into high-tech production sites enjoying a high level of competitiveness in the international markets. The Michelbacher Huette in Aarbergen is one of Germany s oldest foundries, with a history going back to 1652.

3 QMS/EMS-TGA-ZM This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract. An electronic certificate can be authenticated online. Printed copies can be validated at or by phone +49 (0) The British Standards Institution is incorporated by Royal Charter. BSI Management Systems und Umweltgutachter Deutschland GmbH, Dörnigheimer Straße 2a, Hanau, Deutschland. Certificate of Registration QUALITY MANAGEMENT SYSTEM DIN EN ISO 9001: 2008 This is to certify that the ACO Guss GmbH Zentrale Am Gusswerk Kaiserslautern Germany Holds Certificate No: FS /1671/1D and operates the Quality Management System of the company ACO Guss, Certificate No: FS /1671D, which complies with the requirements of DIN EN ISO 9001:2008 for the following scope: Construction, Manufacture and Sale of Mechanised Castings, Manual Castings and Continuous Casting For and on behalf of BSI: Managing Director, BSI Management Systems (Germany) Originally registered: Latest issue: Expiry date: Page: 1 of 1 DIN EN 124 table of load classification Class A 15 Class B 125 Class C 250 Traffic areas used exclusively by pedestrians and cyclists and similar areas such as green spaces Pavements, pedestrian areas and similar surfaces, car parks and parking decks Kerb areas of streets and pavements Class D 400 Class E 600 Class F 900 Road traffic lanes, also pedestrian precincts, car parks and similar paved traffic areas (e.g. freeways parking plots) Non-public traffic areas subject to particularly high wheel loads, e.g. industrial traffic lanes Special areas e.g. aircraft handling areas at civil and military airports 3 Industrial Areas Airports Petrol Stations Roads Bridges Parking Areas

4 Content Company Intro page 2 Table of load classification page 3 Content page 4 ACO Manhole Cover (round) ACO CityTop ACO Classic Top ACO MultiTop Circular Cover & square frame page 5-8 ACO Manhole Cover (square) Single Seal Ductile Iron Solid Top Double Seal Ductile Iron Cover page 9-12 ACO Recessed Manhole Cover Double Seal Recessed Cover page ACO Triangular Manhole Cover Double Triangular Cover square Semi Circular Cover round page ACO Multi - Part Cover Multi - Part Solid Top Cover Multi - Part Recessed Access Cover page ACO Road Gully Tops Multitop C250 / D400 page 20 ACO Bridge Drain ACO Bridge Drain Multitop HSD, class D400 horizontal or vertical page 21 ACO Gratings ACO Freestyle Gratings ACO Heavy Duty Grating Range page ACO Tree Protection Systems Tree Protection System Standard Tree Protection System Wotan page 24

5 KL MPA ACO Manhole Covers (round) CityTop Covers - D 400 CityTop Fix, CO Ø 605, Ø Ø 698 Ø 680 CityTop Bituplan, CO Ø 605, Ø Ø 605 Ø 780 EN124 D 400 CityTop Lift, CO Ø 605, Ø780 MPA KL 5

6 ACO Manhole Covers (round) ClassicTop Covers - D 400 ClassicTop Fix, Ø 780 Weight [kg/pc ] Packag e unit Vent holes Art. no ClassicTop Lift, Ø 780, Ø 698 Ø 680 Ø 605 Ø Weight [kg/pc ] Packag e unit Vent holes Art. no ClassicTop Bituplan, Ø 860 EN124 D400 Weight [kg/pc ] Packag e unit 5 5 Vent holes Art. no MPA HB MPA KL 6 ACO Bituplan frame Highest load transfer to protect mortar bedding and shaft top Frame bearing area with high load capacity The bearing area is the surface of the underside of a frame which rests upon the supporting structure. According to EN 124 the bearing pressure shall be less than 7,5 N/mm². The bearing pressure is the ratio of the test load to the bearing area. Even though the calculated bearing pressure of a frame fulfils the standard requirements, the maximum values of certain frame designs of competitors largely exceed the threshold value of 7,5 N/mm². In practice, this peak load damages the supporting structure of the frame, e.g. mortar bedding, shaft top; and the manhole top looses stability. The consequences are that not only the frame but also the shaft top have to be refurbished or replaced. ACO frames of manhole tops are therefore designed in such a way to protect shaft and road construction. For all ACO frame types, Fix, Lift and Bituplan, applies that not only the calculated bearing area, but especially the load peaks of the bearing pressure are much lower than the minimum requirement of 7,5 N/mm². That means less stress for the supporting structure and a high stability of the manhole top. New: MultiTop System Bituplan 45 Manhole top DIN % 15% 100%

7 ACO Manhole Covers (round) MultiTop Covers - D 400 MultiTop Fix, Ø 780 Weight [kg/pc ] Packag e unit Vent holes x - x - Black coated - - x x Art. no Ø 698 Ø 680 Ø 605 Ø MultiTop Lift, Ø 780, with entry-facility Weight [kg/pc ] Packag e unit Vent holes Black coated Art. no MultiTop Bituplan, Ø 860, with entry-facility EN124 D400 MPA KL Weight [kg/pc ] Packag e unit Vent holes x x Black coated Art. no MPA KL 7 Integrated entry-facility device A manhole is one of the most common types of confined spaces that utility construction workers enter. Providing good access to a manhole considerably reduces the risks on entry. ACO MultiTop manhole covers combined with Lift or Bituplan frames are equipped with an integrated entry-facility device, in which a mobile entry-facility tool is firmly fixed. The worker has a reliable support to hold on to enter and exit a manhole. Without compromising the ease of opening and closure of the MultiTop manhole cover, the optional use of the entry-facility tool offers to the operator, where required, an adequate security device. This safety equipment provides safe use of manhole tops and good access to their chambers. For that reason the entry device is considered to minimise accidents. The MultiTop Lift and MultiTop Bituplan frames with entry-facility fulfil the requirements of accident prevention regulations and correspond to safety guidelines of professional organisations

8 ACO Manhole Covers (round) Circular Cover & Square Frame D400 Notes: 1. Dimension: - All are in millimeter (mm) 2. Finish: - Coating will be black bituminous paint/on request. 3. Marking: - It will be casted as required 4. Specification: - BS EN D Material: - ISO /7 6. GRP Sealing plate can be provided on request. Dimension Dept Weight Clear Opening Frame H Kg Grade Art. - No. Ø x D400 RED-062 8

9 ACO Manhole Covers (square) SINGLE SEAL DUCTILE IRON SOLID TOP FRAME & COVER, B 125, C 250, D 400 Notes: 1. Dimension: - All are in millimeter (mm) 2. Finish: - Coating will be black bituminous paint 3. Marking: - It will be casted as required 4. Manufactured to BS EN GRP Sealing plate can be provided on request closed keyholes 7. Frame/Cover design may vary as per size. 8. Material: - ISO /7 Dimension Clear Opening Base Dept Weight A x B C x D H Kg Grade Art. - No. 300 x x B125 RED x x B125 RED x x B125 RED x x C250 RED x x D400 RED x x D400 RED x x D400 RED x x D400 RED-058 9

10 ACO Manhole Covers (square) DOUBLE SEAL DUCTILE IRON SOLID FRAME & COVER, B 125 Notes: 1. Dimension: - All are in millimeter (mm) 2. Finish: - Coating will be black bituminous paint 3. Marking: - It will be casted as required 4. Specification: - BS EN Material: - ISO /7 6. Option: - Bolted with 4 nos./s.s. screw at extra cost. Dimension Clear Opening Base Dept Weight A x B C x D H Kg Grade Art. - No. 300 x x B125 RED x x B125 RED x x B125 RED x x B125 RED

11 ACO Manhole Covers (square) DOUBLE SEAL DUCTILE IRON SOLID TOP FRAME & COVER, C 250 Notes: 1. Dimension: - All are in millimeter (mm) 2. Finish: - Coating will be black bituminous paint/on request. 3. Marking: - It will be casted as required 4. Specification: - BS EN Material: - ISO /7 6. GRP sealing plate can be provided on request. 7. Option: - With locking device at extra cost. Dimension Clear Opening Base Dept Weight A x B C x D H Kg Grade Art. - No. 300 x x C250 RED x x C250 RED

12 ACO Manhole Covers (square) DOUBLE SEAL DUCTILE IRON FRAME & COVER, D 400 Notes: 1. Dimension: - All are in millimeter (mm) 2. Finish: - Coating will be black bituminous paint/on request. 3. Marking: - It will be casted as required 4. Manufactured to BS EN GRP sealing plate can be provided on request. 6. Frame/Cover design may vary as per size. 7. Material: - ISO /7 8. Option: - Bolted with 4 nos./s.s. screw at extra cost. Dimension Clear Opening Base Dept Weight A x B C x D H Kg Grade Art. - No. 300 x x D400 RED x x D400 RED x x D400 RED x x D400 RED

13 ACO Recessed Manhole Covers (square) DOUBLE SEAL DUCTILE IRON RECESSED COVER & FRAME, B 125 to C 250 Notes: 1. Dimension: - All are in millimeter (mm) 2. Finish: - Coating will be black bituminous paint 3. Marking: - It will be casted as required 4. Material: - ISO /7 5. Specification: - BS EN-124 Dimension Clear Opening Base Dept Weight A x B C x D M x N F H Kg Grade Art. - No. 300 x x x B125 RED x x x B125 RED x x x C250 RED x x x C250 RED

14 ACO Recessed Manhole Covers (square) DOUBLE SEAL DUCTILE IRON RECESSED COVER & FRAME, D 400 Notes: 1. Dimension: - All are in millimeter (mm) 2. Finish: - Coating will be black bituminous paint 3. Marking: - It will be casted as required 4. Material: - ISO /7 5. Specification: - BS EN-124 Dimension Clear Opening Base Recess Weight A x B C x D E Dept H Kg Grade Art. - No x x D400 RED x x D400 RED-018

15 ACO Double Triangular Manhole Covers (square) DOUBLE TRIANGULAR DUCTILE IRON COVER & FRAME, D 400 Notes: 1. Dimension: - All are in millimeter (mm) 2. Finish: - Coating will be black bituminous paint 3. Marking: - It will be casted as required 4. Material: - ISO /7 5. Specification: - BS EN GRP Sealing plate can be provided on request. 7. Option: - With locking device at extra cost. Dimension Clear Opening Base Depth Weight A x B C x D E Kg Grade Art. - No. 600 x x D400 RED-025SQDT-H 600 x x D400 RED-031DT-H 600 x x D400 RED-023DT-H x x D400 RED-024RDDT-H 900 x x D400 RED-026DTDS-H 1000 x x D400 RED-027DTDS-H 2000 x x D400 RED-028DTDS-H

16 ACO Semi Circular Manhole Covers (round) SEMI CIRCULAR DUCTILE IRON COVER & FRAME, D400 Notes: 1. Dimension: - All are in millimeter (mm) 2. Finish: - Coating will be black bituminous paint 3. Marking: - It will be casted as required 4. Material: - ISO /7 5. Specification: - BS EN GRP Sealing plate can be provided on request. 7. Option: - With locking device at extra cost. Dimension Clear Opening Base Depth Weight A x B C x D E Kg Grade Art. - No. 600 x x D400 RED-049DTH Ø x D400 RED-051DTRDFH 600 x x D400 RED-052DTSQFH 600 x x D400 RED-067GRDTH Ø x D400 RED-070DTRDFH Ø x D400 RED-071DTRDFH 675 x x D400 RED-074DTH-VHLK 16

17 ACO Multi-parts Cover MULTI - PART SOLID TOP DUCTILE IRON ACCESS COVER & FRAMES, CLASS B 125 to D 400 Material, Loading, Design Multipart access covers combine standard size covers in multiple rows and lengths. They are used when a single part cover does not offer a large enough clear opening or if smaller individual covers are required for easy lifting. Covers do not need to be of the same width, provided each row has covers of the same length and load class. All covers and beams can be removed to allow full uninterrupted access or single covers can be removed to provide access to specific areas. Common applications include container ports, airport pavements, lift motor room floors, and where access to large industrial equipment, large electrical pits, pump wells, and transformers is required. These systems contain individual covers that are designed and manufactured in full compliance with the requirements of EN 124 Metal Access Covers and Grates. The products in this table provide information on the common multipart sizes. Multiparts are available in numerous configurations and different cover sizes can be combined to create a clear opening to suit almost any requirement. Due to the endless range of sizes available, ACO will design the multipart closest to your requirements free of charge and obligation. More information are available upon request. 17 Dimension Clear No. of Article- Opening Parts No. Grade 450 x part B x part B x part B x part B x part C x part C x part C x part C x part - D x part - D x part - D x part - D400

18 ACO Multi-parts Cover MULTI - PART SOLID TOP DUCTILE IRON ACCESS COVER & FRAMES, CLASS B 125 to D Part single-beam class D (400kN) Solid/Top rebate detail 6-Part single-beam, class B (125kN) Solid/Top rebate detail 18

19 ACO Multi-part Cover MULTI - PART RECESSED ACCESS COVERS & FRAMES individual ductile iron covers tested to class B to D class B has a T frame and class C and D have cellular frames 19 The table on page 3 provide

20 ACO Road Gully Tops Multitop - Top Parts for road gullies class C 250/D 400 Product/ Description kg/ pcs. pcs./ pal. Order- No. Multitop Top parts ELCORD class C 250, 300 x 500 mm 300 x 524, GG/GGG, Desk shape, double-hinged, with PEWEPREN-Insert, Slot width 24 mm, height 100 mm 300 x 524, GG/GGG, gutter-shape, double-hinged, with PEWEPREN-Insert, Slot width 23,5 mm, height 125 mm 33, , Multitop Top parts class C 250, 500 x 500 mm Multitop Top part 300 x 500 PF 500 x 524, BEGU/GGG, desk-shape, double-hinged, with PEWEPREN-Insert, Slot width 24 mm, height 150 mm 500 x 524, BEGU/GGG, gutter-shape, double-hinged, with PEWEPREN-Insert, Slot width 23,5 mm, height 175 mm 70, , Multitop Top parts ELCORD class D 400, 300 x 500 mm 300 x 524, GG/GGG, desk-shape, double-hinged, with PEWEPREN-Insert, Slot width 24 mm, height 100 mm 300 x 524, GG/GGG, gutter-shape, double-hinged, with PEWEPREN-Insert, Slot width 23,5 mm, height 125 mm 38, , Multitop Top part 300 x 500 RF Multitop Top parts class D 400, 500 x 500 mm 500 x 524, BEGU/GGG, desk-shape, double-hinged, with PEWEPREN-Insert, Slot width 24 mm, height 150 mm 75, x 524, BEGU/GGG, gutter-shape, double-hinged, with PEWEPREN-Insert, Slot width 23,5 mm, height 175 mm 79, Multitop Highway top part PF 500, class D 400, 500 x 500 mm Multitop Top part 500 x 500 PF 500 x 556, BEGU, desk-shape, with a fixed hinge on one side with PEWEPREN-Insert, Slot width 23 mm 98, Note: Also suitable for the combipoint body and the new combipoint PP Multitop Top part 500 x 500 PF ACO Combipoint Gully Unit NEW ACO Combipoint PP Gully Unit Multitop Highway top part PF 500 D 400, Order-No

21 ACO Bridge Drain Multitop HSD-2, Class D 400, Outlet vertical or horizontal according DIN EN 124/DIN 1229, with adhesive flange according DIN EN 1253, with clamping ring for clamping the geomembrane f ACO Bridge Drain ca. 220 mounting support MPA KL 300 Direction EN 124 vertical DN Ø355 Ø MPA KL 300 Direction EN 124 horizontal Ø540 DN Product description Bridge Drain Multitop HSD-2 according indicative drawing, basic size 300 x 500, in cast iron, class D 400 according DIN EN 124/DIN 1229 with captive-absorbing PEWEPREN deposits in frame, grate through maintenance free, self-locking, screw lock and hinge secured drain body with adhesive flange according to DIN EN 1253, with drain-dn 100 / 150 * vertical or horizontal Clamping ring drain body screwed Clamping ring with Sick openings, top with grate and peripherally closed frame, Construction dewatering to open when needed, infinitely adjustable from mm * continuous height adjustment from mm * continuous height adjustment from mm * side and tilt, swivel, grate hinged max. 110, flip Slot width 23 mm, inlet cross-section 523 cm2, buckets of galvanised steel, Volume: 5 l, Weight and Item Number. (see table) D400 vertical D400 horizontal alternatively: Vario-bucket, made of galvanised steel, Volume: up to 7.2 l (depending on the height of the upper part) * Please Select Specification Product details 21 discharging adjustable height mm bucket kg/ pc Art.-No. discharging meas. f mm adjustable height mm bucket kg/ pc Art.-No. sector normal 71, Vario 72, sector normal 74, Vario 75, DN 100 vertical sector normal 79, Vario 80, DN 100 horizontal 135 sector normal 83, Vario 84, sector normal 93, Vario 94, sector normal 97, Vario 98, sector normal 71, ) Vario 72, ) sector normal 73, ) Vario 74, ) DN 150 vertical sector normal 79, ) Vario 80, ) DN 150 horizontal 110 sector normal 83, ) Vario 84, ) sector normal 93, ) Vario 94, ) sector normal 96, ) Vario 97, ) 1) Article according indicative drawing Was 1 horizontal outlet vertical outlet also in HSD - 5 available!

22 ACO Gratings ACO Freestyle Gratings Unique design options for gratings in cast iron, custom design freedom of the visible surface. For ACO Multiline channel V G Load class: to D 400 according DIN EN 1433 Material: EN-GJS With screwless ACO Drainlock-grate adjustment Lenght: 500 mm You design - we detail and provide you with the finished product. Unique solution for your property you will receive a template with technical specifications. Please contact A key unique feature of the ACO cast iron Freestyle grate is the customised design freedom of the visible surface. Variable production tools can be imaginative and individual design concepts, which each planner distinctive design options in the surface of the grate and thus to be drained provide open space. This allows for specific open space in the simplest way unique grate designs will be developed. New designs and other sizes, prices and delivery times on request. Minimum order 200 pieces (length 500 mm). Flag design 22 Leaf design Square design ACO Freestyle Flag ACO Freestyle Leaf ACO Freestyle Square ACO Multiline V100 with Flag design grating

23 ACO Gratings ACO Grating Range: Clear, flexible, creative. Gratings for every application The ACO system solution has a simple range of different gratings suitable for most architectural requirements in terms of aesthetics, functionality and strength. The gratings can be combined as required independent of the channel body and are suitable for all load classes up to F 900. Designs, sizes, prices and delivery times on request. A Notes: 1. Dimension: - All are in millimeter (mm) 2. Finish: - Coating as required 3. Marking: - It will be casted as required 4. Specification: - BS EN Material: - ISO /7 6. Option: - Bolted with 4 nos./s.s. screw at extra cost. Dimension Width of Seating of Length Total grating A Depth B C Weight Grade Art. - No. B A D400 RED-061GRH D400 RED-079GRH D400 RED-073GRH D400 RED-060GRH D400 RED-021GRH D400 RED-050GRH D400 RED-072GRH D400 RED-077GRH C250 RED-078GR D400 RED-080GRH D400 RED-083DTRH D400 RED-084GRH F900 RED-022GR D400 RED-082DTRH F900 RED-053GR 23

24 ACO Tree Protection Systems TREE PROTECTION SYSTEMS Material, Loading, Design All ACO Tree grilles are stable and they are composed of galvanised sub-structure (including frame) and the Tree grilles are made from cast iron corr. to EN-GJL-250 DIN EN1561 (grey cast GG25). This proven material s inherent benefits include rigidity, strength and corrosion resistance. Each grille is coated with a high-grade epoxy resin primer containing zinc phosphate and a two-part black (RAL 9005) structural varnish. Due to customers varying demands, ACO can supply all tree grilles for unbraked wheel loads of 15kN or 50 kn. ACO s standard cast iron tree grilles are available in either circular or square shapes, both of which can be ordered with the classic ray and radial designs. Square tree grilles also in the new diagonal and linear designs. Overall sizes range from 1.25 to 3.00 metres, with an internal opening dimension of 60, 70 or 80cm. More information, other designs or sizes are available upon request. 24

25 ACO References ACO heavy duty area in USA ACO City Top Dresden, Germany ACO Multitop Hamburg, Germany ACO Multitop Abu Dhabi, United Arab Emirates ACO Point Grating, Australia ACO MultiTop Sofia, Bulgaria ACO Multipart cover Australia ACO Point Drainage, England 25 ACO Grating, Germany ACO Multitop Kaiserslautern, Germany ACO Manhole Cover square, Germany ACO Cover, Abu Dhabi, U.A.E. ACO Tree Protection Hamburg, Germany ACO Road Drain Germany ACO Gratings, Stadium Sydney

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28 ACO Group. A strong family you can build on. ACO Systems FZE Office & Warehouse Jebel Ali Freezone FZS5 BA04 P.O.Box: 18672, Dubai United Arab Emirates Tel +971 (0) Fax +971 (0) info@aco.ae Web: DIC catalog DH/June/2011