How To Run A Sugar Beet Farm
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1 Suiker Unie Green Energy 4 december 2014
2 subjects: Introduction Cosun Suiker Unie Production of Green Gas Distribution of Green Gas Digestate 2
3 Royal Cosun Coöperatie Royal COSUN (1899) 9380 beet growers = member of coöp. (=owner) 3470 employees Turnover (2013): 2.16 miljard Create value out of our feed stock (sugar beet)
4 Suiker Unie 4
5 Duynie - Beuker 5
6 Suiker Unie manufacturing footprint Suiker Unie ) Turnover (2013): 1003 miljoen Vierverlaten Eemshaven 813 employees Central office Dinteloord 2 beet sugar beet fact 2 specialities factory s Suiker Unie Green Energy 2 green gas plants Dinteloord Puttershoek Roosendaal sugar factory green gas plant specialty sugar prod fact. sugar terminal
7 Ca ha sugar beet Vierverlaten ca 200 ha beet Dinteloord Vierverlaten Contract proc. Appeldorn Dinteloord Jülich
8
9
10 Production out of 2.5 million ton beets (one sugar factory) ton ton Production Volumes (2010) ton ton Organic residues Pressed pulp: Pulp pellets: ton ton ton ton
11 Cane sugar Integration essential Cultivation Sugar beet Harvesting bioraffinage Green chemicals Fiber Arabinose Etc. Beet logistics Rest Products Processing Sugar logistics Storage of biomass Digester Green Gas Products sugar molasse beetpulp Company fleed!
12 Green Gas Production Suiker Unie Anklam Groningen Dinteloord 12
13 Digester Plant Design 13
14 Design Parameters (1) Proven technique/technology (simple and robuste) Operation during day-time and year around 4 operators t/a biomass 4 digester tanks 1 2 e digester 16 milj nm3/a biogas 10 milj nm3/a green gas Subsidy for Production of sustainable energy: SDEsubsidie op 9 milj nm3 Digestate: processed to organic fertilizer 14
15 Design Parameters (2) Proven technique/technology (simple and robuste) Low E-energy consumption Low heat losses No additives unless.. Take enough time, look around en make up your mind, because it s your money: 15
16 Digestion: revenu s SDE green gas Commodity price for natural gas subsidy Green Gas Certificates (Vertogas) Supply chain feedstock and origin Traceability Mass balance = energy value 16
17 Biomass 100 % vegetable origine! Restproduct from Processing of Sugar Beet Beet tails leafs Pressed pulp: surpluss production Divers: Potato industry Food industry 17
18 Feedstock Digester divers Quality Requirements Feedstock Fertilizer Legislation Digetate: Fertilizer yes/no SDE: sustainability: Categorie overige vergisting Vertogas: Biomass balance Biomass energy to the grid NTA 8080 Gas Quality Green Gas (fe Wobbe-control only by CO2) 18
19 Gas Distribution 19
20 Situation Suiker Unie Gas Grid regional = 8 bar?? Gas Grid National 40 bar Digester Gas upgrading compressor 20
21 Situation Groningen Suiker Unie GOS 1 GOS 2 GOS Suiker Unie Regional Grid Hoogkerk Regional grid ring Groningen Groen gas GOS A Gasexpander GOS 3 GOS 4 21
22 Capacity gas grid ring Groningen consumption (till 2009) 22
23 A Solution Green Gas Hub National Grid 40 bar GOS overflow Regional Grid Digester Suiker Unie 23
24 Green Gas Hub From Idea to development of the Green Gas Hub: Participants: Energy Valley Enexis Koers Noord- programm 24
25 Digestate 25
26 Digestate (1) Per module ton/a ton liquid fraction ton cake Centrate Water purification Concentrate (NPK; 12,5,5) Composition of Digetate: Fiber (organic matter) K, Na, P,N 26
27 Digestate treatment evaporator Dekanter Centrifugal 27
28 Operation Until now: (1) Feedstock: purchasing certified products: (professional suppliers) Operation; Staff is ok Biology no problem Maintanance: 2.5% Digestate: Higher costs: flocculant and maintanance dekanter (=feedstock) Market: constant quality 28
29 Design Parameters (2) Proven technique/technology (simple and robuste) Low E-energy consumption Low heat losses No additives unless.. Take enough time, look around en make up your mind, because it s your money: 29
30 Operation Until now: (2) Green Gas: Advancing insights Grid Opererators New spec s (fi Wobbe) extra investment Feed-in fee (interpretation of code; one direction) High costs on Gatekeeper (GC) Learning curve on Gasupgrading (2 years) Neighbours: local residents are becoming increasingly critical Despite of informing people, Biogas sector reputation NIMBY The Alternative which not excisting is favorit 30
31 Other; Biogasinstallations on industrial area? Scale No neighbours Which scale is optimal? Gas or E? CO2 as product? BioLNG? 31
32 Green Gas production Suiker Unie Green Energy Questions?
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