With the K channel stepper motor card you can drive 4 stepper motors via USB, and monitor and assign actions if needed to 5 dry contacts

Transcription

1 K8097 K80977IP ILLUSTRATED LU TED ASSEMBLY SEMB MANUAL H8097IP - Channel USB stepper motor card With the K8097 -channel stepper motor card you can drive stepper motors via USB, and monitor and assign actions if needed to 5 dry contacts (for example an emergency stop signal, current limit detection). Optional stepping motor: MOTS

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3 With the K8097 -channel stepper motor card you can drive stepper motors via USB, and monitor and assign actions if needed to 5 dry contacts (for example an emergency stop signal, current limit detection). There is open collector output that can be switched via USB. Write your own application (.DLL included). Suitable for all positioning applications (for example plotters, printers, valves, automation, etc.). Features capable of driving stepper motors suited for bipolar motors current of the motor can be adjusted (trimmer) over current protection sensing onboard switch mode supply USB connection: control the motor using your computer DLL fi le supplied to write your own software Includes board to wire connections Specifications power output: 750mA continuous, ( A peak) wide range AC - power input: V 5 dry-contact inputs logic open collector output power supply: VAC dimensions: 7 x 65.5 x 5mm /.6 x.58 x 0.98 For software, visit - -

4 Leds and how to use them Leds feature a specifi c voltage drop, depending on type and colour. Check the datasheet for exact voltage drop and rated current! Never connect leds in parallel How to Calculate the series resistor: Example: operate a red led (.7V) on a 9Vdc source. Required led current for full brightness: 5mA (this can be found in the datasheet of the led) Supply voltage (V) - led voltage (V) required current (A) 9V -.7V 0.005A = series resistance (ohms) = 60 ohm closest value : use a k5 resistor open collector outputs Required resistor power handling= voltage over resistor x current passed trough resistor (9V -.7V) x 0.005A = 0.06W a standard /W resistor will do the job An open collector output can be compared to a switch which switches to ground when operated LEDs in series: Example: x red led (.7V) on 9V battery Required led current for full brightness: 5mA (this can be found in the datasheet of the led) Example: How to switch an LED by means of an open collector output Supply voltage (V) - (number of leds x led voltage (V)) = series resistance (ohms) required current (A) 9V - ( x.7v) = 780 ohm 0.005A use an 80 ohm resistor

5 assembly hints. Assembly (Skipping this can lead to troubles! ) Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.. Make sure you have the right tools: A good quality soldering iron (5-0W) with a small tip. Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called thinning and will protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning. Thin raisin-core solder. Do not use any flux or grease. A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they cannot fl y towards the eyes. Needle nose pliers, for bending leads, or to hold components in place. Small blade and Phillips screwdrivers. A basic range is fine. For some projects, a basic multi-meter is required, or might be handy. Assembly Hints : Make sure the skill level matches your experience, to avoid disappointments. Follow the instructions carefully. Read and understand the entire step before you perform each operation. Perform the assembly in the correct order as stated in this manual Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. Values on the circuit diagram are subject to changes, the values in this assembly guide are correct Use the check-boxes to mark your progress. Please read the included information on safety and customer service Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as NOTE on a separate leaflet.. Soldering Hints : Mount the component against the PCB surface and carefully solder the leads. Make sure the solder joints are cone-shaped and shiny. Trim excess leads as close as possible to the solder joint - 5 -

6 DO NOT BLINDLY FOLLOW THE ORDER OF THE COMPONENTS ONTO THE TAPE. ALWAYS CHECK THEIR VALUE ON THE PARTS LIST! - 6 -

7 Resistors R : 0Ω ( B) R : K7 ( B) R : Ω ( B - B - 9) R : Ω ( B - B - 9) R5 : K ( B) R6 : Ω ( B - B - 9) R7 : Ω ( B - B - 9) R8 : K ( B) R9 : Ω ( B - B - 9) R0 : Ω ( B - B - 9) R : K ( B) R : Ω ( B - B - 9) R : Ω ( B - B - 9) R : K ( B) R5 : Ω ( B - B - 9) R6 : Ω ( B - B - 9) R7 : K ( B) R8 : Ω ( B - B - 9) R9 : Ω ( B - B - 9) R0 : K ( B) metalfilm resistor! R... R : Ω ( B - B - 9) R : Ω ( B - B - 9) R : K ( B) R : 56K ( B) R5 : 56K ( B) R6 : 56K ( B) R7 : 56K ( B) R8 : 56K ( B) R9 : 56K ( B) R0 : 56K ( B) R : 56K ( B) R : 0KΩ ( B) R : 0KΩ ( B) R : 0KΩ ( B) R5 : 0KΩ ( B) R6 : 0KΩ ( B) R7 : 0KΩ ( B) R8 : K ( B) R9 : K ( B) R0 : Ω ( B - B - 9) R : Ω ( B - B - 9) R : K ( B) R : K ( ) R : K9 ( ) R5 : 0KΩ ( B) R6 : 0KΩ ( B) R7 : 0KΩ ( B) R8 : 0KΩ ( B) R9 : 0KΩ ( B) R50 : 0KΩ ( B) Schottky diode D... CATHODE IC socket! Construction Ceramic Capacitors C : 00nF (0) C : 00nF (0) C : 00nF (0) C5 : 00nF (0) C7 : 00nF (0) C8 : 00nF (0) C0 : 00nF (0) C : 00nF (0) C : 00nF (0) C : 00nF (0) C6 : 00nF (0) Watch the polarity! c... D : SB0! IC: 0p IC: p Watch the IC: p IC5: p popsition of IC: p IC6: 6p the notch!

8 Construction CATHODE D... 8 Trimmer RV... Ceramic Capacitors C7... C : 80pF (8) C... C, C : pf () C... C5 : 70nF (7) Vertical diodes SK6 USB connector RV : 0K RV : 0K RV : 0K RV : 0K Adjust trimmer for apropriate output current. C... Watch the polarity! D, D : N007 9 Board to wire SK : p (MOTOR ) SK : p (MOTOR ) SK : p (MOTOR ) SK : p (MOTOR ) SK7 : p (SW) SK8 : p (SW) SK9 : p (SW) SK0 : p (SW) SK : p (SW5) SK : p (SW6) 0 SK : p Inductor L... C... Watch the polarity! (OUT) L, L : 0μH Electrolytic capacitors C :,7μF (50V) C6 : 00μF (5V) C9 : 00μF (5V) C : 00μF (5V) C5 : 00μF (5V) C9 : 00μF (5V) C0 : 0μF (6V) C : 00μF ( 6V)!!! Terminal Block 5 Quartz crystal X.... SK : p (AC power 0-0V) X : MHz Switch regulator Bridge VR: LM575TADJ BR : RS60 (6A-00V)

9 Construction 6 Electrolytic capacitors 8 Rubber feet C... Watch the polarity! C7 : 00μF 7 IC! Watch the position of the notch! IC : VK8097 IC : L69 IC : L69 IC : L69 IC5 : L69 IC6 : ULN00 (programmed PIC8F50-I/P) - 9 -

10 Software installation 9. SOFTWARE INSTALLATION After assembly of the circuit, it is now time to install the software. For software, visit Step : Download the software on our website or via the QR-code. Step : open the file en select the software. Step : Select next to begin the installation procedure. Step : Select the destination on your PC Step 5: Select the type of installation, we recommend the full installation Step 6: Select next or browse to select a different folder.

11 Software installtion Step 7: Select install for installing the software. Step 8: Select the additional tasks you would like, then click next. Step 9 : Click fi nish to exit setup. - -

12 Driver installation 0. DRIVER INSTALLATION Connect the USB connector of the K8097 to your PC using an USB cable. With the fi rst connection, you should install the USB driver of the Stepper Motor Card onto the PC fi rst. Step : Select specifi c location Step : Choose the desired location on your hard drive (the default location is C:\Program Files\Velleman\ stepper motor cards\ ). Step : Click Continue Anyway The screens can change depending the used Windows software version. Installation is succesful Step : Click Finish - -

13 Connection diagram. CONNECTION DIAGRAM : OUTPUT - POWER SUPPLY - PC AC V ex. optional stepping motor: MOTS - -

14 Connection diagram. CONNECTION DIAGRAM : INPUTS INPUT ex. alert switch - - ex. limit switch

15 Connection diagram. CONNECTION DIAGRAM : OPEN-COLLECTOR - OUT + external power supply + - Min. 5V Max 0V OUT open-collector output Brown Orange + - Red

16 Motor demo. MOTOR DEMO Start the program by clicking the icon on your desktop. Card Type: Select the type of motor card that you want to control Port: Fill in the COM port number to which the card is connected. You can find this as follows: START CONTROL PANEL DEVICE MANAGER PORTS. Disconnect: When closing the program or removing the card, always use Disconnect to guarantee a correct shutdown. Connect: You can connect to the card when Card type and Port are fi lled in. Steps: Fill in the number of steps the motor needs to execute.. Speed: This indicated the time between each step. A larger number results in a slower running motor. A lower number results in a faster running motor. Min:. Max: 55. If the number is too low, it is possible that the motor stops running, depending on the motor s properties. Left: Let the motor turn to the left according to the selected number of steps. This button lights when the motor runs or stops. Right: Let the motor turn to the right according to the selected number of steps. This button lights when the motor runs or stops. The first channel is only active if K8096 is selected. Stop: Cancel a command. Torque: By pressing this button, you can lock the rotor. Commands are still possible, but if the motor is not running, the rotor is locked so it cannot rotate by applying an external force. The indicator shows when the rotor is locked or when the motor is running (because the motor then cannot be infl uenced by external forces). Inputs: The inputs show the status of each input, activated or not. Output: This button switches the output on or off. The indicator shows the current setting. Demo: This button switches the demo mode on or off. The indicator shows the current setting

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18 Diagram +0-0V C9 00μ/5-50V VR LM575T-ADJFLOWLB0 VIN 5 ON/0FF FEEDBACK OUTPUT L COIL D SB 0 0L C0 0μ/6 V R K9 (MA) R K (MA) L COIL 0L D C N007 00μ/6-5V +5Vpi c +5Vpi c + 0-0V +5Vpi c +0-0V SK 5 ICSP CO NNEC TO R SK6 USB CON CC0 89 D N007 BR BRIDGE RS60 AC +0-0V C8 00n C7 00n C9 ELCO RAD 00μ/5-50V C 00n C0 00n C ELCO RAD 00μ /5-50V 5 PGC PGD VDD VPP + 5Vpic 6 5 USB_D+ G N D USB_D- VBUS R 0 C C μ7 00n SK SCREW0PL - AC + C7 00μ/50V M I0 M I M PHASE RV 0K VREF VREF I0 I PHASE VL L69VM IC OUTA OUTB OUTA SK CON BTWM RV 0K MI0 MI MPHASE VREF VREF I0 I PHASE VL L69VM IC OUT A OUTB OUTA SK CON BTWM M I0 M I M PHASE I0 I PHASE OUTB SENS 5 R5 - MI0 MI MPHASE I0 I PHASE OUTB SENS 5 R0 - +5Vpic R5 0K R8 K M PHASE M I M I M PHASE M I0 M I0 M PHASE M I M I M PHASE +5Vpi c R K 7 X MH z C p C p MCLR/VPP/RE RA0/A N0 RA/A N RA/A N/VREF- RA/A N/VREF+ RA/T0CKI/RCV RA5/A N/HLVDIN RE0/AN5 RE/AN6 RE/AN7 RC0/TOSO/TCKI RC/TOSI/UOE RC/CCP OSC/CLKI C 00n OSC/CLKO/RA IC6 IN IN IN IN IN5 IN6 IN7 +5Vpic VDD VDD VSS VSS RB7/KBI/PGD RB6/KBI/PGC RB5/KBI/PGM RB/AN/KBI0 RB/AN9/VPO RB/AN8/INT/VMO RB/AN0/INT RB0/AN/INT0 IC PIC8F50-I/P 8 VUSB C6 00n ULN00A OUT OUT OUT OUT OUT5 OUT6 OUT7 RD7 RD6 RD5 RD RD RD RD RD0 RC7/RX/DT RC6/TX/CK RC5/D+/VP RC/D-/VM C5 70n M I0 M I0 M PHASE M I M I M PHASE M I0 M I0 M PHASE M I M I M PHASE M I0 M I0 R9 K R7 R6 R5 0K 0K 0K +5Vpic +5Vpi c RV 0K M I0 M I M PHASE M I0 M I M PHASE C0 80pF C9 80pF 8 C 0pF 8 C7 80pF 56K R9 56K R8 56K R K R6 RC RC C5 00n VREF VREF I0 I PHASE I0 I PHASE RC RC VL VM IC L COMP IN SENS COMP IN C 00n OUTA OUTB OUTA OUTB SENS COMP IN SENS COMP IN +0-0V 5 R7 K R K 0 C6 ELCO RAD R K R K R6 R8 R9 00μ/5-50V SK R9 R0 R R C 80pF - C9 80pF C 80pF CON BTWM C0 80pF +5Vpic RV 0K MI0 MI MPHASE MI0 MI MPHASE C 80pF C 80pF C6 80pF C5 80pF 56K R 56K R0 56K R K R RC RC C 00n VREF VREF I0 I PHASE I0 I PHASE RC RC VL VM IC5 L COMP IN SENS COMP IN C 00n OUTA OUTB OUTA OUTB SENS COMP IN SENS COMP IN +0-0V 5 C5 R K ELCO R5 K R8 K R R R RAD 00μ /5-50V SK R R R6 R C 80pF - C7 80pF C 80pF CON BTWM C8 80pF 8 COMD 9 R R R 0K 0K 0K R6 0K R7 0K R8 0K R9 0K R50 0K R K SK CON BTWM SK7 SK8 SK9 SK0 SK SK - 8 -

19 Velleman N.V. Legen Heirweg 9890 Gavere (België)

20 The new Velleman Projects catalogue is now available. Download your copy here: Modifi cations and typographical errors reserved - Velleman nv. H8097 IP Velleman NV, Legen Heirweg Gavere.