Total solder points: 115 Difficulty level: beginner advanced 4 CHANNEL RUNNING LIGHT K8032 ILLUSTRATED ASSEMBLY MANUAL
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1 Total solder points: 115 Difficulty level: beginner advanced 4 CHANNEL RUNNING LIGHT K8032 Ideal for creating disco light effects, light speed adjustable. Suited for inductive loads. ILLUSTRATED ASSEMBLY MANUAL H8032IP-1
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3 Features & Specifications Features: Adjustable speed. Suited for inductive loads. 4 channels with LED indicator. Ideal for disco effects. Noise suppressed according to EN Specifications: AC Power : 110 to 240 VAC. Auto frequency detection : 50/60Hz. Max load per channel 2A : 200W ( VAC) 400W ( VAC) Adjustable speed : 0,2 to 3Hz. Dimensions : 100 x 82 x 35mm / 4 x 3,3 x 1,4 3
4 Assembly hints 1. Assembly (Skipping this can lead to troubles! ) Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully. 1.1 Make sure you have the right tools: A good quality soldering iron (25-40W) with a small tip. Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called thinning and will protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning. Thin raisin-core solder. Do not use any flux or grease. A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they cannot fly towards the eyes. Needle nose pliers, for bending leads, or to hold components in place. Small blade and Phillips screwdrivers. A basic range is fine. 4 For some projects, a basic multi-meter is required, or might be handy 1.2 Assembly Hints : Make sure the skill level matches your experience, to avoid disappointments. Follow the instructions carefully. Read and understand the entire step before you perform each operation. Perform the assembly in the correct order as stated in this manual Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. Values on the circuit diagram are subject to changes. Values in this assembly guide are correct* Use the check-boxes to mark your progress. Please read the included information on safety and customer service * Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as NOTE on a separate leaflet
5 Assembly hints 1.3 Soldering Hints : 1- Mount the component against the PCB surface and carefully solder the leads 2- Make sure the solder joints are cone-shaped and shiny 3- Trim excess leads as close as possible to the solder joint REMOVE THEM FROM THE TAPE ONE AT A TIME! AXIAL COMPONENTS ARE TAPED IN THE CORRECT MOUNTING SEQUENCE! You will find the colour code for the resistances and the LEDs in the HALG (general manual) and on our website: 5
6 Construction 1. Zener diode. Watch the polarity! 3. 1/4W Resistors R4 : 3K3 ( B) R6 : 270 ( B) R7 : 270 ( B) 6 CATHODE ZD1 : 12V0 R... ZD Diodes. Watch the polarity! D1 : 1N4007 D2 : 1N4007 CATHODE D... R8 : 270 ( B) R9 : 270 ( B) 4. Metal film resistors 5. IC socket. Watch the position of the notch! IC1 : 8p R... R2 : 220K ( B - 9) R3 : 220K ( B - 9) R5 : 470K ( B - 9) R10 : 47 ( B - 9) R11 : 47 ( B - 9) R12 : 47 ( B - 9) R13 : 47 ( B - 9) 6. Capacitors C3 : 100nF (104) C4 : 100nF (104) C6 : 100pF (101) C7 : 10nF (103) 7. LEDs. Watch the polarity! CATHODE RV1 : 100K LD1 : 3mm RED LD2 : 3mm RED LD3 : 3mm RED LD4 : 3mm RED LD Trim potentiometer RV1
7 Construction 9. Transistor. T1 : BC547B 10. Voltage regulator VR1 : UA78L W Resistors R... 2mm R1 : 220 ( B) VR Capacitors C8 : 10nF / 600V C9 : 10nF / 600V C10 : 10nF / 600V C11 : 10nF / 600V 13. PCB tabs. SK1 : Power SK2 : OUT1 SK3 : OUT2 SK4 : OUT3 SK5 : OUT4 14. Electrolytic Capacitors. Watch the polarity! C2 : 220µF / 25V C5 : 10µF / 35V (2x) (2x) (2x) (2x) (2x) C Triacs. TR... TR1 : TIC225M TR2 : TIC225M TR3 : TIC225M TR4 : TIC225M The back side corresponds to the thick line! 16. Fuse holder + fuse F1 : 2A (Slow) 7
8 Construction 17. Capacitor 19. Hook - up & use C1 : 680nF / 600V 200W at VAC 400W at VAC MAX! For each channel. 18. IC. Watch the position of the notch! IC1 : VK8032 Programmed PIC12C508A AC PLUG L AC POWER OU T1 OU T2 OU T 3 OUT4 L N L N L N L N N 8 Inspect the complete assembly once more before applying power to the unit! Solder an AC cable to the SK1 pins (AC Power). Solder the cables of each lampholder to the appropriate pins. As this kit is shipped to different countries, their is no AC plug supplied. You will need to attach a plug that matches your electrical system. You can adjust the running speed by turning the trimmer RV1. Each LED will light up when a channel is activated.
9 PCB 20. PCB 9
10 10 Diagram 21. Diagram SK1 AC POWER F1 2A R1 220/1W C1 680n/600 R2 220K/.6W R3 220K/.6W ZD1 ZB12V0 D1 1N4007 C2 220µ/25 I O GND VR1 UA78L05 C3 100n C4 100n C5 10µ GP4/OSC2 3 Vdd 1 GP5/OSC1/CLKIN 2 GP3/MCLR/Vpp 4 GP2/T0CKl 5 GP0 7 GP1 6 Vss 8 IC1 PIC12C508A R4 3K3 RV1 100KSHS C6 100pF T1 BC547 D2 1N4007 C7 10n LD1 LD2 LD3 LD4 R6 270 R7 270 R8 270 R9 270 TR2 TR1 4x TIC225M TR3 TR4 SK2 OUT1 SK3 OUT2 SK4 OUT3 SK5 OUT4 R5 470K/.6W R10 47/.6W R11 47/.6W R12 47/.6W R13 47/.6W C11 10n /600 C10 10n /600 C9 10n /600 C8 10n /600
11 11
12 VELLEMAN Components NV Legen Heirweg Gavere Belgium Europe Modifications and typographical errors reserved Velleman Components nv. H8032IP ED
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