CATALOGUE 2015/ YEARS OF EXCELLENCE IN MOTION EXCELLENCE IN MOTION. Load Handling Devices Transport Technology Retrofit Services

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1 CATALOGUE 2015/ YEARS OF EXCELLENCE IN MOTION EXCELLENCE IN MOTION Load Handling Devices Transport Technology Retrofit Services

2 Load Handling DEVICES p.4 Stacker Cranes p.18 RETROFITSerVICES p.26 MIAS worldwide at home p.31

3 About MIAS MIAS DNA MIAS moves and connects. Our transport and load handling devices can be used to move loads both horizontally and vertically and can be turned on every axis. Moving, lifting, lowering, storing and retrieving loads of all kinds are the MIAS DNA. Excellence in motion. STRENGTHS At the root of each entrepreneurial success are processes that are as fast as they are precise. Exactly here lie the strengths of MIAS: we ensure perfect intralogistic processes with creative solutions for handling and transport in all five axes. Everything is exactly there where it is needed, and always at the right time. We achieve this claim through our core competences: comprehensive consultation, individual planning and structuring and premium product quality. Our first class, worldwide service completes your reasons for choosing MIAS. Just ask us. GLOBAL MIAS stands for Maschinenbau, Industrieanlagen und Service (Mechanical Engineering, Industrial Systems and Service). Behind the name is a typical success story in German mechanical engineering. The origins of the company go back to a traditional metalworking shop. In 1975, this grew into an engineering company for the development of warehouse systems. In 1985, MIAS was founded as a production company in its present form. Today, the MIAS group of companies has a workforce of about 300. Production sites are located in Germany, Hungary, the USA and China. Sales partners are also located in those countries, as well as in Korea and Taiwan. MIAS international. Version: MIAS Maschinenbau, Industrieanlagen & Service GmbH Picture credit p. 26: Fotolia, AKS

4 Load Handling DEVICES Welcome to one of the leading companies worldwide in the field of load handling devices! Whatever you have to move, whichever are the unique requirements of your sector: MIAS will find the best technical solution for you! Put your trust into the many years of experience in all transportation-related issues that MIAS has to offer. Products Telescopic Forks Miniload p.5 Pallets p.6-7 Car Bodies p.8 Heavy Duty p.8-9 Combined Telescopic Forks PALLET TELESCOPIC FORK WITH INCLINATION DEVICE p.10 PALLET TELESCOPIC FORK WITH ECCENTRIC-STROKE TELESCOPIC FORK p.10 TELESCOPE BELT CONVEYOR p.11 TELESCOPIC FORK WITH BELT CONVEYOR p.11 Eccentric-Stroke Telescopic Forks Car Bodies p.12 Pallets p.12 Shuttle p.13 Retrieving Technology p.13 Accessory Equipment for Industrial Trucks p.14 OPTIONAL ADDITIONAL FUNCTIONS INCLINATION DEVICE FOR PALLET TELESCOPIC FORKS p.15 ASYMMETRICAL/ SYMMETRICAL TINE ADJUSTMENT p.15 load handling devices for automated picking systems PALLET SEPARATOR STATION p.15 ELEVATING AND ROTATING TRANSFER UNIT p.15 FLEXIBLE LOAD CARRIER SYSTEM FLCS p.16 DPC and BCC p.17 4

5 Load Handling Technology Telescopic Forks SINGLE-DEEP MINILOAD TELESCOPIC FORK The MIAS Miniload telescopic fork is the ideal load handling device for the single-deep storage of containers of the same size in single-space or multi-space shelves. The optimized overall size enables a low shelf width and a very small distance between the shelves. TECHNICAL CHARACTERISTICs Cross section 175x36 Face width 175 to 800 Overall length 550 to 1300 > High availability > Can be used at temperatures as low as -30 C > Compact, weight-optimized design Installation height Extension Aisle width Payload Acceleration unloaded from to to kg/telescopic table up to 5 m/s² up to 1 m/s DOUBLE DEEP MINILOAD TELESCOPIC FORK The double-deep MIAS Miniload telescopic fork is particularly well suited to double-deep storage of containers in small components warehouses with narrow aisle clearance. TECHNICAL CHARACTERISTICs Cross section 210x36x75 Face width 210 to 800 Overall length 600 to Installation height from 150 Extension up to Aisle width 700 to Payload 50 kg/telescopic table Acceleration unloaded up to 5 m/s² Operation: Three extending components enable a container to be placed either single deep or double deep in the storage compartment. The low cross section height allows for a minimum distance between the containers in the shelves, and maximizes the number of containers in the warehouse. > High availability > Optimum storage capacity due to narrow aisles and double-deep storage > Can be used at temperatures as low as -30 C > Compact, weight-optimized design up to 1 m/s 5

6 SINGLE-DEEP PALLET TELESCOPIC FORK The classic choice when it comes to telescopic forks: this telescopic fork was invented by us in the 60s, and since that time it has undergone continuous further development. Robust, flexible, low-maintenance one of our top sellers, and with good reason! TECHNICAL CHARACTERISTICs Type 1 Type 2 Type 3 Cross section 170x60 170x65 170x70 Face width from 540 Overall length 1.200/1.250/1.300/1.350/1.400/1.450/1.500 Installation height Extension Aisle width / Payload kg kg kg Acceleration max. 3 m/s² unloaded max. 2 m/s Operation: MIAS pallet telescopic forks are an excellent choice for storing or moving pallets or skeleton containers with a maximum loading weight of 1,500 kg single deep. > Tried and tested a thousand times over > Small overall size > Optimal static and dynamic load-bearing capacity > Low level of bowing under load > Low maintenance due to positive-locking, double-row stationary gear > Can be used at temperatures as low as -30 C DOUBLE-DEEP PALLET TELESCOPIC FORK At the end of the 70s, the double-deep pallet telescopic fork was followed up with the singledeep version, bringing enormous cost savings: twice the amount of goods could suddenly be stored, with hardly any increase in the storage space required. The two-tine, double-deep variant iediately became a bestseller and is still to this day. TECHNICAL CHARACTERISTICs Cross section Type 1 Type 2 Type 3 Type 4 180x65x x70x x80x x95x 115x140 Face width from 540 Standard 1.300/1.350/1.400/1.450/1.500 overall length Installation height fom Extension to Aisle width to Payload 1.000/1.250/1.500 kg Acceleration unloaded max. 3 m/s² max. 2 m/s 6 The range has been extended to include the single-tine, double-deep pallet telescopic table. The version with a wide plate upper part is specially designed for closed pallets such as Chep pallets that do not have any free space for fork tines. The wide, single-tine version ensures optimum support for this pallet type. > Tried and tested a thousand times over > Can be used at temperatures as low as -30 C > Overall sizes optimized for increased performance > Low level of bowing under load > Low maintenance due to positive-locking, double-row stationary gear

7 Load Handling Technology Telescopic Forks TRIPLE-DEEP PALLET TELESCOPIC FORK The triple-deep pallet telescopic forks from MIAS are the crème de la crème of the multiple-depth telescopic forks. TECHNICAL CHARACTERISTICs Type 1 Type 2 Cross section 180x70x150x x75x110x150x200 Face width from Standard overall length 1.400/1.450/1.500/ 1.600/ /1.350/1.400/ 1.450/1.500 Installation height Aisle width to Payload kg/telescopic table Acceleration max. 1,5 m/s² unloaded max. 1,5 m/s The single-tine, single-plate version can be configured for all standard types of enclosed pallets thanks to the width-variable upper part. The two-tine version is the only pallet telescopic fork in the world that can be used to store EURO pallets laterally, up to three levels deep. You can use these two types of telescopic fork to enlarge the storage volume by up to 30%, thereby reducing the costs per storage compartment! > Unique worldwide: Euro pallets can be stored laterally, triple deep > Can be used at temperatures as low as -30 C > Optimized overall sizes > Optimum positioning reliability thanks to combined drive concept gear chain > Maintenance friendly PALLET PICKUP TELESCOPIC FORK The original: our bestselling pallet telescopic fork is the combined PickUp telescopic fork. This innovative model, in use since the mid 90s, has been increasingly replacing the classic doubledeep telescopic table in the European palette handling sector. TECHNICAL CHARACTERISTICs Type 1 Type 2 Cross section 170x65x x70x173 Face width from 540 Standard overall 1.300/1.350/1.400/1.450/1.500 length Installation height Aisle width to Extension to Payload kg kg Own weight (min.) mind. 776 kg mind. 807 kg Acceleration unloaded max. 3 m/s² max. 2 m/s > The original: often copied but never equaled > Low unladen weight > Optimal static and dynamic load-bearing capacity > Low level of bowing under load > High availability > Low level of maintenance due to positive-locking, double-row stationary gear > Can be used at temperatures as low as -30 C 7

8 CAR BODY TELESCOPIC FORK There is hardly any other branch of industry in which the telescopic fork is used so widely as in the automotive industry. Particularly during the production process, our telescopic forks are used wherever chassis and car bodies are stored, transferred to the next production step or assembled. TECHNICAL CHARACTERISTICs Type 1 Type 2 Type 3 Cross section 180x80 180x x100 Face width variable Standard overall length 1.800/2.000/2.200/2.400 Installation height (from) Mounting area to Extension variable Payload 800 kg kg kg Acceleration unloaded max. 1,5 m/s² max. 1,5 m/s > Operational reliability: more than 99% availability > Optimum positioning reliability thanks to combined drive concept gear chain > Stability under load > Low maintenance due to positive-locking, double-row stationary gear SINGLE-DEEP, HEAVY-DUTY TELESCOPIC FORK TECHNICAL CHARACTERISTICs Cross section Number of tines Standard overall length Installation height from Extension Type 1 Type 2 Type 3 Type 4 Type 5 210x x x x160 variable 1.500/2.000/ x variable Payload kg kg kg kg kg Acceleration unloaded max. 1,5 m/s² max. 1,5 m/s In many sectors of industry, extremely heavy loads have to be transported time and time again. This difficult situation is compounded by the often challenging environmental conditions, such as very hot or bulky cargo, or a high level of pollution in the surrounding area. Whether you want a simple steel plate or a gear for wind turbines our telescopic forks from the heavy-duty range are the perfect choice! > Extremely robust and durable > Unrivaled resistance to bending > Designed for 100% full load > High availability > Advance gear/feed gear mechanism with special covering for applications with a high level of pollution 8

9 Load Handling Technology Telescopic Forks DOUBLE-DEEP, HEAVY- DUTY TELESCOPIC FORK Storing heavy loads double deep is a particular challenge when it comes to the design, the load-bearing capacity and ensuring operational reliability. The double-deep, heavy-duty telescopic forks from MIAS have been designed to meet this challenge and their stability under load has been proven in operation all over the world for many years. TECHNICAL CHARACTERISTICs Cross section Type 1 Type 2 Type 3 205x100x x130x250 variable variable 260x120x240 Number of tines Standard overall length Installation height from Extension variable Payload kg kg kg Acceleration max. 1,5 m/s² unloaded Speed unloaded max. 1,5 m/s > Optimal static and dynamic load-bearing capacity > Low maintenance due to positive-locking, double-row stationary gear > Large extension distance > Optimum positioning reliability thanks to combined drive concept gear chain SUPER HEAVY-DUTY TELESCOPIC FORK The MIAS SUPER heavy-duty telescopic fork is the king among high rise storage facilities. It transports loads weighing 30 tons and more with ease, on just ONE tine. Thanks to its robust design, it is extremely low maintenance and reliable. Operation: Perfect for high rise storage facilities in the steel industry. TECHNICAL CHARACTERISTICs Type 1 Type 2 Type 3 Cross section 500x x x700 Number of tines variable Standard overall to length Installation height from Extension variable Payload per tine kg kg kg > Up to 32 tons of working load per tine > Optimal static and dynamic load-bearing capacity > Low maintenance due to positive-locking, double-row stationary gear > Can be used in high ambient temperatures Acceleration unloaded max. 1,0 m/s² max. 1,0 m/s 9

10 PALLET TELESCOPIC FORK WITH INCLINATION DEVICE TECHNICAL CHARACTERISTICS Cross section single-deep double-deep Pickup 170x65 170x70 180x65x x70x165 +/- 2,3 degrees 170x65x x70x173 Tilting angle Standard overall length / / / / Extension up to Payload up to kg Acceleration max. 3 m/s² unloaded max. 2 m/s In distribution centers, the high rise storage facility is now often not operated simply as a storage facility; often a section of the storage facility is used as an order-picking zone. In these areas, pallets often need to be transferred on tilted gravity conveyors. The pallet combined telescopic forks with inclination device from MIAS have been specially developed for these applications and to meet the ever increasing requirements. > Dynamic load handling > Adjustable to suit your mounting interface > Very low maintenance > Variants available for use at temperatures as low as -30 C PALLET TELESCOPIC FORK WITH ECCENTRIC- STROKE TELESCOPIC FORK TECHNICAL CHARACTERISTICS Cross section single deep double deep Pickup 170x65 170x70 180x65x x70x x65x x70x173 Eccentric hoist variable 50 up to 110 Standard overall length / / / / Extension up to Payload kg kg kg Acceleration max. 3 m/s² unloaded max. 2 m/s In distribution centers, the high rise storage facility is now often not operated simply as a storage facility; often a section of the storage facility is used as an order-picking zone. These areas are often supplied using a chain conveyor. The pallet combined telescopic forks from MIAS were specially designed for these applications at the end of the 90s and since then have been adapted to meet the ever increasing requirements. > Dynamic load handling > Adjustable to suit your mounting interface > Very low maintenance > Variants available for use at temperatures as low as -30 C 10

11 Load Handling Technology Combined Telescopic Forks TELESCOPE BELT CONVEYOR TECHNICAL CHARACTERISTICS single-deep double-deep Cross section 250x55 245x50 Standard overall length Aisle width Extension Storing depth 1 up to 2 Payload 50 kg 140 kg (2x70 kg) Acceleration max. 4 m/s² max. 3 m/s² unloaded max. 1 m/s max. 1,5 m/s These combined telescopic forks can be used to place in storage and retrieve containers weighing up to 140 kg, single deep or double deep, in shelf compartments. Our positive-locking drive concept enables high dynamic values to be achieved. The telescopic table can also be used in combination with a belt conveyor to implement driven conveyance systems at the storage and retrieval location. The additional load capacity on the double-deep version ultimately ensures the exact positioning and alignment of the load. > Unique: belt moves out completely > Technology tried and tested hundreds of times over > Low overall height and therefore optimum use of the storage volume > Optimum mechanical design > Lightweight design > Flexible: can be combined with any type of drive > Can be used with temperatures as low as -24 C > Maximum dynamics thanks to overlapping load movement TELESCOPIC FORK WITH BELT CONVEYOR TECHNICAL CHARACTERISTICs Type 1 Type 2 Cross section 120x40 175x36 Standard overall length Aisle width Extension Storing depth up to 5-deep Payload 100 kg Acceleration max. 5 m/s² unloaded max. 2 m/s The telescopic forks with lateral belt conveyor can be used to place in storage and retrieve containers and cartons up to a maximum weight of 100 kg, up to five levels deep, in shelf compartments. Our positive-locking drive concept enables high dynamic values to be achieved. The telescopic fork can also be used in combination with a laterally mounted belt conveyor to implement driven conveyance systems at the storage and retrieval location. Thanks to the alignment and centering of the load via flaps on the load handling equipment, the exact positioning of the load can be ensured. > Technology tried and tested hundreds of times over > Low overall height and therefore optimum use of the storage volume > Optimum mechanical design > Lightweight design > Flexible: can be combined with any type of drive > Can be used with temperatures as low as -24 C 11

12 ECCENTRIC-STROKE TELESCOPIC FORK FOR CAR BODIES TECHNICAL CHARACTERISTICS Type 1 Type 2 Cross section 200x x120 Number of tines 2 / 3 Standard overall length from Installation height from 490 Stroke heights The maximum stroke for eccentric hoists is 300. Extension variable Payload per tine kg kg Acceleration unloaded max. 2 m/s² max. 1 m/s Time for eccentric stroke 2 s The production process for automotive vehicles always involves the chassis and vehicle bodies moving from one production line to the next as they move through the various production steps. This means that safe and precise handling of the components is absolutely essential and this is a particular strength of the MIAS eccentric-stroke telescopic fork. It is not without good reason that automotive manufacturers around the world put their trust in our telescopic forks. > Already in use by many famous automotive manufacturers > Simple assembly > Low overall heights > Low level of fork bowing under load > Exact component positioning thanks to positivelocking drive concept for telescopic fork and dynamic approach buffer used where required > Optional stand-by drives ECCENTRIC-STROKE TELESCOPIC FORK FOR PALLETS Whether the task at hand is to move goods while keeping them in a stationary position, hoist them or lift them onto a distribution vehicle for transport, MIAS has the right solution to offer with the eccentric-stroke telescopic forks for pallet handling! TECHNICAL CHARACTERISTICS Type 1 Type 2 Type 3 Cross section 170x60 170x65 170x70 Number of tines 2 Standard overall length / / Installation height Design base-plate: 420 Design base-frame: 500 (adjustable heights) Stroke height 50 / 100 / 120 / 150 / 200 Payload kg kg kg Acceleration unloaded max. 3 m/s² max. 2 m/s Time for eccentric stroke 2 s > Simple assembly > Extremely low maintenance > If required, can be equipped with standby drives for the telescopic table and eccentric displacement > Modular design > Dynamic load-bearing capacity > Can be used at temperatures as low as -30 C 12

13 Load Handling Technology SHUTTLE NEW TECHNICAL CHARACTERISTICS Dimensions 930x1.202x170 Lift time 2 s Lift height 50 Designed cycle Standard cycle for 30 ft channel length: 25 s Recharging time 11 s (after standard cycle) Payload kg Storage up to 10-deep Running wheels 8 Acceleration unloaded up to 4 m/s² up to 2,2 m/s The shuttle stores and retrieves palletized goods and products efficiently into a consolidated channel storage system. Inbound or outbound pallets are picked up independently and moved by the shuttle within the channel storage system. The shuttle is a modular system that allows you to individually select necessary components (sensor technology, electronics, controller) up to a complete system. Feel free to contact us and we will send you a detailed offer. > Flexible: Configure your individual shuttle > Throughput through dynamics: extreme speed and acceleration > Counication via Bluetooth > Applicable in existing storage systems due to the low overall height (e.g. retrofit of channel storage with wired shuttles) > Ideal in combination with MIAS stacker cranes CARTON GRIPPER TECHNICAL CHARACTERISTICs Viper I Viper II Viper III Cross section 60x215 68x255 60x245 Standard overall length Payload 40 kg 40 kg 80 kg total (40 kg/carton) Load on Load handling device Storage Acceleration unloaded 1x 600x400 1x 600x400 2x 600x400 3x 400x600 4x 300x400 up to 4-deep max. 3 m/s² max. 2 m/s Cartons pose particular challenges when it comes to automatic load handling: from highly diverse conditions and sizes to practically undefinable tolerances. But MIAS has a solution! With the Viper series you have a firm grip on every type of carton! The double-deep design principle enables extremely narrow aisles with double-deep storage, while the single-deep design principle enables up to four loads to be stored one behind the other in a single storage compartment thanks to the individually configurable number of gripper fingers. > Variable load sizes > Dynamic load handling > Fault-free load centring > Optimum mechanical design > Can be combined with any type of drive > Can be used at temperatures as low as -24 C 13

14 Accessory Equipment for Industrial Trucks Pallet Telescopic Table TECHNICAL CHARACTERISTICS Cross section Standard overall length Lowest fork setting Tine distance/support width Extension (overall length ) Payload Acceleration unloaded 170x / / standard frame: 350 flat frame: / kg max. 1 m/s² max. 1 m/s Alongside rail-mounted stacker cranes, industrial trucks play a key role in intralogistical goods transport. With our attachments with and without additional lift, we offer the optimum solution for every vehicle type and the version with integrated additional capability is available for all order-picking devices. > Completely preassembled and tested load handling equipment > Tried-and-tested technology > Optimized mechanical design, tailored to the relevant manufacturer and vehicle types > Option of attachments for laser detection and sensory analysis > Can be used in cold storage areas down to -28 C > Versions with tine adjustment available as an option ASYMMETRICAL/ SYMMETRICAL TINE ADJUSTMENT When loads reach dimensions that can no longer be handled on normal load carriers and, on top of that, there is a high level of variance among the loads, and the standard Euro pallets also need to be moved, telescopic forks with optional tine adjustment are the perfect solution. > Compact design > Adjustable to suit your mounting interface > Optimum mechanical design > Can be combined with any type of drive > Can be used fin cold storage areas down to -30 C 14 INCLINATION DEVICE FOR PALLET TELESCOPIC FORKS In distribution centers, the high rise storage facility is now often not operated simply as a storage facility; often a section of the storage facility is used as an order-picking zone. In these areas, pallets often need to be transferred on tilted gravity conveyors. The pallet combined telescopic forks with inclination device from MIAS have been specially developed for these applications and to meet the ever increasing requirements.

15 Load Handling Technology NEW PALLET SEPARATOR STATION The pallet separator station is used as a functional module in conveyor systems. It makes it possible to separate half and quarter pallets being transported as a closely packed unit on a system or base pallet. TECHNICAL CHARACTERISTICS Type 1 Type 2 Cross section 194x65 194x65 Width adjustment syetrical syetrical/ asyetrical Adjustment range of tines Eccentric stroke Positions of stroke 3 3 Installation height adjustable Installation height Base 1.640x x950 Overall size 1.640x1.310x x1.350x765 Payload kg kg NEW > Integrated into the conveyor system > Full automation of the material flow > Individual movement / adjustment of the telescope fork tines ELEVATING AND ROTATING TRANSFER UNIT The elevating and rotating transfer unit is used as a functional module in conveyor systems. It s purpose is to transfer goods delivered on outside pallets to system pallets by rotating 90. TECHNICAL CHARACTERISTICS Cross section 170x65 Length Width Height at lowest fork position 900 Extension 270 Extension telescopic fork Rotation angle 90 Possible loading equipment Chep pallet Uni pallet Generation 3 Blockpallet Payload kg In the incoming goods area, pallets of different types are set down on a conveyor and moved to the rotating station. The telescope fork of the rotating station engages in the fork pocket and the eccentric hoist lifts the pallet off the conveyor. The extended telescope fork is rotated by 90. The eccentric hoist is lowered and the pallet is set down on a pre-positioned system pallet. The telescope fork returns to the center position. The eccentric hoist and the rotating station move to the transfer position. > Variable load sizes > Full automation of the material flow > Space saving 15

16 NEW FLEXIBLE LOAD CARRIER SYSTEM FLCS Multi-functional load handling attachment for transporting different types of load carrier in a fully automatic outgoing goods buffer The system is used as a multi-functional load handling attachment on a stacker crane. It enables Euro pallets, roll containers and system pallets to be taken from a conveyor and automatically placed in or retrieved from a high bay storage system. The system is capable of transporting one Euro pallet, two roll containers or one system pallet. TECHNICAL CHARACTERISTICS Basic cross section telescopic table Basic length of telescopic fork Tine adjustment Adaptive top part Position of top part in stand-by position Installation height with and without adaptive top part Payload 180x to tilted / kg BASIC FUNCTIONS > Two-tine transportation of Euro pallets > Two-tine transportation of system pallets > Single-tine transportation of roll containers triple-deep roll container handling on each tine > Triple-deep stacking of system pallets FUNCTIONAL UNITS > Two single-tine telescopic forks with separate drive > Syetrical tine adjustment for both telescopic forks > Synchronous, automatic top part adjustment for both telescopic forks > Transportation of load carriers of different types and sizes with one load handling attachment > Automatic adjusting of top part > Full automation of the material flow 16

17 Load Handling Technology NEW DPC And BCC Load handling attachment for fully automatic pallet, full tote and beverage crate picking on stacker crane The load handling attachment is used on stacker cranes in high rise storage facilities. In contrast to conventional pallet stores, the DPC and BCC put different load carriers - ½ and ¼ pallets (display pallets) - as well as full tote/ beverage crate stacks into single-sort storage and make them available for stacker crane picking with the load handling attachment. TECHNICAL CHARACTERISTICS DPC BCC Cross section 194x65 194x65 Width adjustment syetrical none Adjustment range of tines 365 to 445 Eccentric stroke of chain conveyor Positions of stroke 2 2 Design of lifting frame 2 struts 2 struts Installation height Possible loading equipment ¼ Pallet ½ Pallet 800x1.200 (Euro) Boxes Bottle crates ¼ Pallet Payload kg kg > Transportation and sequential picking of load carriers or crates of different types and sizes with one load handling attachment > Automatic goods picking on the stacker crane > Full automation of the material flow > Independently driven telescope fork tines with chain conveyor > Syetrical mutual adjustment of two telescope fork tines with chain conveyor > Independent lifting and lowering of two telescope fork tines with chain conveyor 17

18 STACKER CRANES AS/RS Stacker cranes are the heart of high rise storage facilities. Efficient and reliable transport of your loads is fundamental for your success. This is where MIAS joins the game: We would be happy to configure a stacker crane to meet your requirements. From completely new concepts to integration into existing equipment, MIAS finds the optimum solution for you. Products Miniload p.19 pallets p.20 Car bodies p.22 air cargo/etv p.24 heavy duty p.25 18

19 Stacker Cranes AS/RS MINILOAD STACKER CRANE - AS/RS FOR MINILOAD Fast transport of small loads Fast and robust: the slightly smaller stacker crane, for items such as containers or cartons, is manufactured by us from steel, using a robust design. Driven via belt or rack-and-pinion technology, it beats all the others when it comes to speed. The sheer versatility of our matching load handling equipment makes it into an all-round top performer. We would be happy to configure the Miniload to meet your requirements: from completely new concepts to integration into existing equipment, MIAS finds the optimum solution for you. High level of operational reliability and large throughput the Miniload guarantees a high profit for your automatic small components warehouse! > High availability > Can be used at temperatures as low as -30 C > Compact, weight-optimized design LATEST PROJECTS Client Location Height Payload Rolf Benz Germany 6 m 50 kg Viessmann Germany 10 m 50 kg TECHNICAL CHARACTERISTICS Standard Heights Payload Acceleration unloaded up to 20 m 2x50 kg 3 m/s² 300 m/min 19

20 PALLET STACKER CRANE AS/RS FOR PALLETS Impressive multi-functionality For more than 50 years, pallets have been an integral part of inventory management systems and they are the most coonly used auxiliary load carrier in storage logistics. MIAS has worked to ensure safe storage and retrieval of pallets in high rise storage facilities for decades. The question as to which of our various items of load handling equipment is the most appropriate to use depends on the number of pallets, and where and when they are to be stored. Whether you would prefer one or two items of load handling attachments, or single or double deep, and whether you want conveyor and tilting functionalities or not, the design of the pallet stacker crane is always based on your requirements. > Strong: single-mast device with two items of load handling attachments for double-deep storage > Fast: upgraded gear drive enables acceleration up to 3.0 m/s² > Groundbreaking: using telescopic forks even quadruple deep storage is possible LATEST PROJECTS Client Location Height Payload Hansen wind China 15 m kg energy drives Adidas Germany 35 m 500 kg Agristo Netherlands 39 m kg Airport Dubai United Arab Emirates 17 m kg Fazer Finland 5 m kg Agrozumos Spain 28 m kg Lenze Austria 21 m kg TECHNICAL CHARACTERISTICS Standard Heights Payload Acceleration unloaded up to 40 m up to kg up to 3 m/s² 240 m/min 20

21 Stacker Cranes AS/RS stacker cranes AS/RS for pallets bestseller for good reasons! SINGLE-MAST STACKER CRANE WITH TWO LOAD HANDLING ATTACHMENTS Take two The single-mast stacker crane with two load handling attachments has been part of the product range since More than 40 stacker cranes are now in use throughout the world. Particularly for heights of more than 20 m, the single-mast stacker crane offers an unbeatable price/ performance ratio. > Higher capacity Storage and retrieval of up to 1,200 kg per load handling attachment > High-speed storage Simultaneous pick-up and depositing of two pallets at the storage and retrieval point > Economical operation Excellent price/performance ratio SHUTTLE / STACKER CRANE Wireless warehousing The ideal solution for channel storage: the MIAS shuttle. The shuttle has been completely upgraded. With its wireless power supply via PowerCaps, the shuttle is also ideal for multiple operation in one aisle. > First In First Out possible > Patented safety technology > Top dynamic values > Shuttle and stacker crane from the same supplier TURBO STACKER CRANE Quite simply fast Originally developed to ensure positive drive in x-direction on oil-fouled track rails, the gear drive is now used for pallet stacker cranes which have to provide top performance over short distances. Strengths of the turbo stacker crane include extreme acceleration and braking, coupled with accurate positioning. > Increased throughput thanks to acceleration rates up to 3 m/s² > Positive power transmission for safer and more reliable operation > Longer service life on because of reduced wear on running wheels and rails 21

22 CAR BODY STACKER CRANE - AS/RS FOR CAR BODIES 25 years of experience go into every vehicle body stacker crane Automotive manufacturers and MIAS stacker cranes a combination that has almost become a tradition. MIAS has been designing and building vehicle body equipment for all well-known manufacturers for more than 25 years. Our many years of experience can benefit you too: from completely new concepts to integration into existing equipment, MIAS finds the optimum solution to meet your particular requirements. Technical challenges such as transverse and longitudinal storage form a standard part of our service offering; our equipment is extremely operationally reliable. > Efficient and reliable transport of unprocessed or painted vehicle bodies > Operationally reliable: availability > 99% > Tried and tested: MIAS vehicle body stacker cranes are in use on several continents LATEST PROJECTS Client Location Height Payload Audi Hungary 28 m kg BMW China 23 m kg BMW USA 15 m kg Daimler Germany 7 m 800 kg Hyundai Czech Republic 22 m kg SEAT Spain 21 m kg VW China 14 m kg VW China 18 m kg VW Brazil 19 m 700 kg TECHNICAL CHARACTERISTICS Standard Heights Payload Acceleration unloaded up to 40 m up to kg 0,8 m/s² 240 m/min 22

23 Stacker Cranes AS/RS AS/RS for the entire production line more than 120 as/rs run in the automotive industry The automotive industry is characterized by tight schedules and production processes that are part of a global network. As storage space is limited, precise control of deliveries is absolutely essential. Whether it is the conveyor leading to final assembly or transfer via a decoupling module that you are looking for, MIAS is your reliable partner for efficient storage technology. Products Clients Pressing Line Body Shop Paint Shop Engine Line Assembly Line Sequencer AS/RS for Pallets AS/RS for Heavy Duty BMW Porsche VW AS/RS for Car Bodies Audi BMW Daimler VW AS/RS for Pallets Audi BMW Daimler Seat VW AS/RS for Pallets Audi BMW Seat AS/RS for Miniload AS/RS for Pallets Daimler Porsche AS/RS for Miniload AS/RS for Palletts AS/RS for Car Bodies Audi BMW Daimler Seat VW APPLICATIONS IN THE AUTOMOTIVE INDUSTRY Spare parts warehouse A highly dynamic warehouse with high throughput is essential for the supply of spare parts within 24 hours. Vehicle body warehouse A vehicle body warehouse has to ensure that vehicle bodies arrive at the assembly line in perfectly timed sequence maximum availability is an absolute must. MIAS vehicle body stacker cranes achieve top values approaching 100%. Vehicle body stacker cranes from MIAS are in use throughout the world and have recently also gone into operation in Europeʼs largest vehicle body warehouse with six aisles and a height of more than 40 m! 23 Engine and gearbox warehouse New drive technology with positive power transmission was required to achieve a 20% improvement in performance at an engine and gearbox warehouse operating around the clock. This is where the turbo stacker crane with gear drive excels.

24 air cargo The Elevating Transfer Vehicle In the air cargo sector, safe and cost-effective logistics solutions are a key factor for success. ETVs support internal processes in this area by handling air cargo containers at airport terminals. The high level of operational reliability of our ETVs is one reason for our success in this special sector and our ETVs are used to ensure safe transportation of loads at locations including the airports of Milan, Bangkok, Dubai, Durban and Melbourne. Optimum solutions for your target area of application: from completely new concepts to integration into existing equipment, both with and without a guide rail the sheer variety of our mechanical designs leaves nothing to be desired. > More efficient and reliable transport of containers in the air cargo terminal > Operationally reliable: secured all the way around with safety sensors > Keeping it cool: the driver will always keep a cool head in the air-conditioned driver cab > Tried and tested across the globe: MIAS ETVs are in use on all continents LATEST PROJECTS Client Location Height Payload Airport Baku Azerbaijan 11 m kg Airport Bangkok Thailand 15 m kg Airport Durban South Africa 13 m kg Airport Frankfurt Germany 23 m kg Airport Gothenburg Sweden 8 m kg Airport Melbourne Australia 20 m kg Airport Singapore Singapore 10 m kg TECHNICAL CHARACTERISTICS Standard Heights Payload Acceleration unloaded up to 20 m up to kg 0,5 m/s² 140 m/min 24

25 Stacker Cranes AS/RS HEAVY-DUTY STACKER CRANE Heavy loads: top-class stacker cranes Heavy and super-heavy loads represent a particular challenge for stacker cranes in terms of materials and design. MIAS stacker cranes have been designed specifically for this application. As well as offering the essential static and dynamic stability, your stacker crane is designed to meet any special requirements you may have. For example those relating to the steel industry or the timber trade. Robust and operationally reliable: these characteristics are the hallmarks of MIAS heavy-duty stacker cranes. highlights > Efficient and gentle transport of bulky goods > Operationally reliable: safety catches are supplied as standard > Possible to have working load of up to 40 tons on one tine > Tried and tested: e.g. in operation in India moving 11 tons at 210 m/min LATEST PROJECTS Client Location Height Payload ATC USA 18 m kg Duratex Brazil 18 m kg Falco Italy 10 m kg Hansen Drives Ltd. India 17 m kg Helukabel Germany 23 m kg Mondi Austria 33 m kg PG Bison South Africa 8 m kg Porsche Germany 5 m kg Pollmeier Germany 10 m kg TECHNICAL CHARACTERISTICS Standard Heights Payload Acceleration unloaded up to 40 m up to kg 0,4 m/s² 210 m/min 25

26 RETROFITservices Is your system starting to show its age? We can recondition or replace components in your equipment, replace the drive technology and all the moving parts, extend your storage space or replace the load handling equipment. We can also replace complete system components such as stacker cranes for you. You will benefit from the improved performance and higher level of availability of your system, which enables you to quickly recoup your investment. Products repair of Load Handling devices p.27 repair of stacker cranes AS/RS p.27 rails and more grinding of the track rail p.28 grinding of the guide rail p.28 Motion analysis and optimization p.28 inspection materials handling/mechanics p.29 Maintenance materials handling/mechanics p.29 UVV-inspection p.30 analysis of gear oil p.30 SPARE PARTS p.30 26

27 Retrofit Services REPAIR OF LOAD HANDLING ATTACHMENT Is your MIAS load handling device showing its age? Replacing it with a new unit may not be your best choice. When overhauled professionally, many load handling attachments are ready for many more years of trusted service. We will be happy to provide you with the ideal solution for your warehouse. SCOPE Determination of the degree of wear of the unit Issue inspection report Issue cost estimate for the repair Exchange of defective parts: guide rollers, guide rails, flyer chains, drive chains, drive components, chain tensioner, path measuring and bearings Restore operation Retrofit to state of the art version 12 months warranty extension Full range of services additional: Disassembly and reassembly, start-up Transport and return transport Service/maintenance at the company site (including expertise and overhauling) YOUR BENEFITS > More cost-effective than exchanging the components and additional cost certainty due to a fixed price > Short assembly period > Can be planned ahead > Warranty of 12 months > As good as new load handling attachment > Increased operational availability and longer durability repair stacker cranes AS/RS Is your storage system showing its age? We are experts in retrofit technology and know-how to optimize your existing system cost effectively. With modernization by MIAS, your system will be ready for the future. The refitting will be performed in the shortest possible time, and will ensure a smooth transition without significant downtime. SCOPE Expert assessment and actual analysis Preparing a retrofit concept, including optimization potential and an overview of the minimum rehabilitation measures necessary for mechanics, drive and control Replacement / revision of the specified components Re-start (recomissioning) and test runs Detailed documentation of the performed retrofit work, including spare parts lists YOUR BENEFITS > Retrofit by experts: As a manufacturer of stacker cranes and load handling devices, we are familiar with your equipment to the smallest detail > Upgrade older equipment to the current state of the art, thereby optimizing throughput > Ensure availability of spare parts for many more years > Minimal downtime during retrofit measures > Highest quality standards: We manufacture nearly all the components used in our products ourselves, all other parts are sourced from wellknown brand manufacturers 27

28 RAILS and more Grinding Rails are subject to high stress and therefore have to be checked and reconditioned regularly. EXCLUSIVE scope grinding of the GUIDE RAIL On site analysis of the situation including evaluation of the rail conditions and establishing a feasibility study Fixed price for the treatment Providing the grinding machine for rails and special tools Execution of work Recoendation on how to improve the guidance (lifting unit) Exchange and adjustment of the guide rollers according to the new rail conditions SCOPE grinding of the TRACK RAIL Head cut of the entire track rail with a hand-operated grinding tool Inspection of wheel alignment Test runs Recoendation on optimization of the operation YOUR BENEFITS > Cost certainty due to fixed price > Reduced wear and tear of the guidance of the hoisting unit and/or of the running wheel > Reduction of maintenance expenses and downtimes > Enhanced operating characteristics SCOPE Analysis Recording of motion profiles Kinematics analysis of measured object Graphical representation of measured values and calculated parameters Scaling and highlighting of relevant values Comparative motion simulation using time-optimized conditions Calculated assessment of dynamic motion characteristics Installation (optional) Positioning system installation and coissioning System test run Elimination of creeping speeds Real-time representation of velocity and motion profiles obtained during the analysis Oscillation compensation Stacker crane optimization Motion analysis and optimization In warehouse logistics, times of processes can change and throughput rates can reach their limits. When this occurs, a motion analysis can be used to understand what s really happening. A motion analysis is conducted via temporary installation of a special controller on an existing crane system whose positioning is being controlled by some other means. The motion analyzing software identifies real disturbances that can be eliminated with this positioning solution system. BENEFITS OF OPTIMIZATION > Automatic identification of ideal travel profiles and controller parameters > Oscillation compensation > Travel profiles are optimized for time and distance > Reduced mechanical stress of up to 40%, resulting in a lower energy consumption > Increased throughput of up to 15% > Real-time, closed-loop positioning control 28

29 Retrofit Services MATERIALS HANDLING / MECHANICS INSPECTION Inspections are a matter of trust. With MIAS inspections, your focus is on safety and long term value retention. With this in mind, we check and assess your facility. Based on the inspection results, we will recoend courses of action to you; and you can plan and react to malfunctions in time. YOUR BENEFITS > Qualified information about the current facility condition > Identification of risks and problems > Better planning of maintenance works and reduction of repair costs > Ability to budget predictable costs > Avoid unplanned idle periods and down times through early identification SCOPE Wear inspection Track rails Visual examiniation of the rail for cracks, visual checking of undergrouting, damages of running surface Wear inspection of stacker crane Running wheels (wear of wheels), guide rollers, cable pulleys, lifting cable, current collectors Function check of stacker crane Lifting unit (motor, gear, brakes), carriage Visual inspection of stacker crane Weld seams, safety gear, cable drum Wear inspection of load handling attachment Linear guides, chains, chain tensioners, guide rollers, guide rails Function check of load handling attachment Drive Report Checklist of inspection Recoendation of potential corrective actions MATERIALS HANDLING / MECHANICS MAINTENANCE Maintenance avoids breakdowns and prolongs the lifetime of your facility. MIAS offers decades of experience in maintaining its own or third-party systems and knows numerous systems and their characteristics down to the last detail. SCOPE Maintenance of stacker crane Inspection Adjustment Function check Determination of the degree of wear Test runs Lubrication of all bearings, guide rollers, steel cables Adjustment of brakes, guide rollers, lifting frame and switches (if necessary) Minor repairs e.g. exchanging carbon brushes, guide rollers, rail sweeps Maintenance of load handling attachment Lubrication of guides, chains, guide rollers, bearings Adjustment of chain tensioner, tine guidance, drive chain Minor repairs e.g. exchanging several rollers, guide rails, chains Maintenance of track rail Retightening of bolting Grease removal Reports (maintenance protocol) Recoendation of corrective actions Auxiliary substances and parts/ components are not included in the scope of services 29 YOUR BENEFITS > Replacement of wear parts of the stacker crane in due time increases the operational reliability > Defaults and down times can be reduced or avoided > Operational costs are minimized > Durability of the device will be increased > Also combinable with the UVV (Accident Insurance Regulation) inspection (see page 30)

30 ACCIDENT PREVENTION REGULATIONS UVV INSPECTION The BGV (German institution for statutory accident insurance and prevention) requires that stacker cranes/ AS/RS must be inspected annually in accordance with to the UVV (German accident prevention regulations). This serves as security for man and machine. We will be happy to provide these inspections for you, and meet the required deadlines. YOUR BENEFITS > Remain in the accident prevention regulations > Actions needed can be taken on a short-term notice > Measures are also combinable with maintenance works (see page 29) SCOPE Inspection of safety devices Overload test Slack cable test Inspection of components/parts used for the transmission of power Issuance of the test certificate in the logbook Inspection plate Report Recoendation of potential corrective actions ANALYSIS OF THE GEAR OIL Changing the oil is expensive and not always necessary. With the analysis of the gear oil, you are on the safe side. We analyze the condition of the gear oil and recoend necessary actions. YOUR BENEFITS > Qualified analysis of the condition of the lubricant and the components > Work can be planned ahead, avoiding unplanned downtime > Avoid the breakdown/malfunction of expensive components SCOPE Taking sampling of gear oil Laboratory analysis Qualified report on results Corrective actions spare parts You canʼt afford equipment downtime. So why take the chance that a part you choose could negatively impact the performance of your equipment? YOUR BENEFITS > MIAS can tailor a Recoended Spare Parts (RSP) package so that youʼll always have parts necessary for coon repairs on hand > MIAS provides genuine OEM parts to maximize performance, operation life, and cost effectiveness > Each and every part in MIAS equipment is chosen based on the highest quality standards to ensure that your equipment functions at its best > Parts for non-mias systems > Custom manufactured parts 30

31 MIAS - Worldwide at home Germany Munich MIAS Maschinenbau, Industrieanlagen & Service GmbH Waldmeisterstraße Munich Germany sales@mias-group.com China Kunshan MIAS Materials Handling (Kunshan) Co., Ltd. No. 395 Jian De Rd, GIP II, Zhangpu Town, Kunshan, P.R. of China Postcode d.wang@mias-group.com Hungary Gyöngyös Mátra Gépipari Kft. Esze Tamás u Gyöngyös Hungary info@matragepipar.hu Italy Bolzano MIAS Italia Srl Piazza della Mostra n Bolzano (BZ) Italy m.casagrande@mias-group.com USA Charlotte MIAS Inc., Materials Handling 3684 Centre Circle Fort Mill, SC USA t.hiel@mias-group.com Korea Seoul Y2 Company #302, 22, Sinbanpo-ro 45-gil Seocho-gu, Seoul , Korea jeff.yang@y2company.com 31

32 CONTACT MIAS Group Waldmeisterstr Munich Germany t f sales@mias-group.com