POSIDRIVE MDS 5000 Mounting Instructions

Transcription

1 POSIDRIVE MDS 5000 Mounting Instructions CONNECTION MOUNTING V /2009 EN MI BCI AM Fieldbus Applications POSI Switch

2 i Table of Contents Mounting Instructions MDS 5000 Table of Contents 1. Introduction Welcome Questions and Ideas Approvals and Certifications Notes on Safety Software Presentation of notes on safety Technical Data General Data of the Inverters Transportation, Storage and Operating Environment Device Features Weight Electrical Data of the Inverters Size 0 (BG 0): MDS 5007 to MDS Size 1 (BG 1): MDS 5022 and MDS Size 2 (BG 2): MDS 5110 and MDS Size 3 (BG 3): MDS 5220 to MDS Derating by Increasing the Switching Frequency Dimensions of the Inverters Size 0 to Size 2: MDS 5007 to MDS Size 3: MDS 5220 to MDS Braking Resistors FZMU, FZZM (Protection Rating IP 20) VHPR (Protection Rating IP 54) FZZT, FZDT and FGFT Bottom Brake Resistor RB 5000 (Protection Rating IP 54) Output Derater

3 Table of Contents Mounting Instructions MDS 5000 i 4. Installation Installation of the Inverter in the Switching Cabinet Accessories Installation of Bottom Brake Resistor Installation of EMC Shield Plate or Brake Module on the Inverter Installation of the Terminal Accessories Installation of CANopen, PROFIBUS or EtherCAT Accessories Connection Overview of the Terminals EMC connection X10: 230 V/400 V Power X11: 24 V Power X1: Enable and Ready-to-Run Relay X20: Motor X12: Safe Torque Off (option) X2: Motor Temperature Sensor, Motor Halting Brake X21: Braking Resistor X22: DC Link Coupling X100-X103: Analog and Binary Signals Encoder X X X Binary Input (BE) Encoder Feldbus X200: CANopen X200: PROFIBUS X200, X201: EtherCAT X3: PC, USS Cables Motor Cables Encoder Cables Overview of the Accessories... 86

4 i Table of Contents Mounting Instructions MDS This page was purposely left blank -

5 Introduction Mounting Instructions MDS Introduction 1.1 Welcome This document will give you technical data and information about the installation and connection of the MDS 5000 and its accessories. This technical documentation will enable the following personnel to perform their tasks correctly. Project engineer - planning Electrical specialist - installation and connection For information regarding further tasks, see the following documentation: For initial commissioning and service jobs: short commissioning instructions, ID For a description of the POSITool software: application manual, ID For selection of an application and for its parameterization: application descriptions of: - Fast reference value, ID Comfort reference value, ID Technology controller, ID Motion block positioning, ID Synchronous/command positioning, ID Electronic cam, ID For programming an application: programming manual, ID Questions and Ideas If you have questions about the technology which have not been answered in this document, please contact: Telephone: +49 (0) [email protected] If you have questions about the documentation or training programs, please contact: [email protected] 1.3 Approvals and Certifications International approvals UL and cul 1

6 2 02 Notes on Safety Mounting Instructions SDS Notes on Safety When in operation, inverters from GmbH + Co. KG may have energized or rotating parts depending on their protection rating. Surfaces may heat up. For these reasons, comply with the following: The safety notes listed in the following sections and points The technical rules and regulations In addition, always read the mounting instructions and the short commissioning instructions. GmbH + Co. KG accepts no liability for damages caused by nonadherence to the instructions or applicable regulations. Subject to technical changes to improve the devices without prior notice. This documentation is purely a product description. It does not represent promised properties in the sense of warranty law. Component part of the product The technical documentation is a component part of a product. Since the technical documentation contains important information, always keep it handy in the vicinity of the device until the machine is disposed of. If the product is sold, disposed of, or rented out, always include the technical documentation with the product. Operation in accordance with its intended use In the sense of DIN EN (previously VDE 0160), the POSIDRIVE FDS 5000 and MDS 5000 and the POSIDYN SDS 5000 model series represent the electrical equipment of power electronics for the control of power flow in high-voltage current systems. They are designed exclusively to power: Servo motors (MDS 5000, SDS 5000) Asynchronous motors (FDS 5000, MDS 5000 and SDS 5000) Operation for purposes other than the intended use include the connection of other electrical loads! Before the manufacturer is allowed to put a machine on the market, he must have a danger analysis prepared as per machine guideline 98/37/EG. This analysis establishes the dangers connected with the use of the machine. The danger analysis is a multi-stage, iterative process. Since this documentation cannot begin to provide sufficient insight into the machine guidelines, please carefully study the latest standards and legal situation yourself. After the drive controller has been installed in machines, it cannot be commissioned until it has been determined that the machine complies with the regulations of EG guideline 98/37/EG. Ambient conditions Model series POSIDRIVE FDS 5000 and MDS 5000 and POSIDYN SDS 5000 are products of the restricted sales class as described in IEC This product may cause high-frequency interference in residential zones and the user may be asked to take suitable measures.

7 Notes on Safety 02 Mounting Instructions SDS 5000 The inverters are not designed for use in public low-voltage networks which power residential areas. High-frequency interference must be expected when the inverters are used in such a network. The inverters are only intended for use in TN networks. The inverters are only designed for use on supply current networks which can delivery at the most a maximum of symmetrical rated short circuit current at 480 Volts as per the following table: Device family Size Max. symmetrical rated short circuit current FDS 5000, MDS 5000, SDS 5000 BG 0 and BG A MDS 5000 BG A SDS 5000 BG A Install the inverter in a switching cabinet in which the permissible ambient temperature is not exceeded (see mounting instructions). The following applications are prohibited: Use in potentially explosive areas Use in environments with harmful substances as per EN (e.g., oils, acids, gases, fumes, powders, irradiation) Use with mechanical vibration and impact stresses which exceed the information in the technical data of the mounting instructions Implementation of the following applications is only permitted when GmbH + Co. KG has been contacted first for permission: Use in non-stationary applications Qualified personnel Since the drive controllers of the model series POSIDRIVE FDS 5000, POSIDRIVE MDS 5000 and POSIDYN SDS 5000 may harbor residual risks, all configuration, transportation, installation and commissioning tasks including operation and disposal may only be performed by trained personnel who are aware of the possible risks. Personnel must have the qualifications required for the job. The following table lists examples of occupational qualifications for the jobs: Activity Possible occupational qualifications Transportation and storage Worker skilled in storage logistics or comparable training Configuration Graduate engineer (electro-technology or electrical power technology) Technician (m/f) (electro-technology) Installation and connection Commissioning (of a standard application) Programming Electronics technician (m/f) Technician (m/f) (electro-technology) Master electro technician (m/f) Graduate engineer (electro-technology or electrical 3

8 4 02 Notes on Safety Mounting Instructions SDS 5000 Operation Disposal power technology) Technician (m/f) (electro-technology) Master electro technician (m/f) Electronics technician (m/f) In addition, the valid regulations, the legal requirements, the reference books, this technical documentation and, in particular, the safety information contained therein must be carefully: read understood and complied with. Transportation and storage Immediately upon receipt, examine the delivery for any transportation damages. Immediately inform the transportation company of any damages. If damages are found, do not commission the product. If the device is not to be installed immediately, store it in a dry, dust-free room. Please see the mounting instructions for how to commission an inverter after it has been in storage for a year or longer. Installation and connection Installation and connection work are only permitted after the device has been isolated from the power! The accessory installation instructions allow the following actions during the installation of accessories: The housing of the MDS 5000, SDS 5000 and FDS 5000 in the upper slot can be opened. The housing of the MDS 5000 and SDS 5000 in the bottom slot can be opened. Opening the housing in another place or for other purposes is not permitted. Use only copper lines. For the line cross sections to be used, see table of the NEC standard for 60 o C or 75 o C. Protect the device from falling parts (pieces of wire, leads, metal parts, and so on) during installation or other tasks in the switching cabinet. Parts with conductive properties inside the inverter can cause short circuits or device failure. The motor must have an integrated temperature monitor with basic isolation in accordance with EN or external motor overload protection must be used. The permissible protection class is protective ground. Operation is not permitted unless the protective conductor is connected in accordance with the regulations. Comply with the applicable instructions for installation and commissioning of motor and brakes. Commissioning, operation and service Remove additional coverings before commissioning so that the device cannot overheat. During installation, provide the free spaces specified in the mounting instructions to prevent the inverter from overheating. The housing of the drive controller must be closed before you turn on the supply voltage. When the supply voltage is on, dangerous voltages can be present on the connection terminals and the cables and motor terminals connected to them. Remember that the device is not necessarily de-energized after all indicators have gone off. When network voltage is applied, the following are prohibited:

9 Notes on Safety 02 Mounting Instructions SDS 5000 Opening the housing Connecting or disconnecting the connection terminals Installing accessories Proceed as shown below to perform these tasks: 1. Disable the enable (X1). 2. Turn off the supply voltage (power pack and controller power supply as well as any auxiliary voltages for encoder, brake, etc.). 3. Protect the supply voltages from being turned on again. 4. Wait 5 minutes (time the DC link capacitors need to discharge). 5. Determine isolation from the voltage. 6. Short circuit the network input and ground it. 7. Cover the adjacent, voltage-carrying parts. You can then start your work on the drive controller. Repairs may only be performed by GmbH + Co. KG. Send defective devices together with a fault description to: GmbH + Co. KG Abteilung VS-EL Kieselbronner Str Pforzheim GERMANY Disposal Please comply with the latest national and regional regulations! Dispose of the individual parts separately depending on their nature and currently valid regulations such as, for example: Electronic scrap (PCBs) Plastic Sheet metal Copper Aluminum Residual dangers The connected motor can be damaged with certain settings of drive controllers. Longer operation against an applied motor halting brake Longer operation of self-cooled motors at slow speeds Drives can reach dangerous excess speeds (e.g., setting of high output frequencies for motors and motor settings which are unsuitable for this). Secure the drive accordingly. 5

10 6 02 Notes on Safety Mounting Instructions SDS Software Using the POSITool software The POSITool software package can be used to select the application and adjust the parameters and signal monitoring of the 5th generation of STÖBER inverters. The functionality is specified by selecting an application and transmitting these data to an inverter. The program is the property of GmbH + Co. KG and is copyrighted. The program is licensed for the user. The software is only provided in machine-readable form. GmbH + Co. KG gives the customer a non-exclusive right to use the program (license) provided it has been legitimately obtained. The customer is authorized to use the program for the above activities and functions and to make copies of the program, including a backup copy for support of this use, and to install same. The conditions of this license apply to each copy. The customer promises to affix the copyright notation to each copy of the program and all other property notations. The customer is not authorized to use, copy, change or pass on/transmit the program for purposes other than those in these regulations. The customer is also not authorized to convert the program (i.e., reverse assembly, reverse compilation) or to compile it in any other way. The customer is also not authorized to issue sublicenses for the program, or to rent or lease it out. Product maintenance The obligation to maintain refers to the two latest program versions created by STÖBER ANTRIEBSTECHNIK GmbH + Co. KG and approved for use. GmbH + Co. KG will either correct program errors or will provide the customer with a new program version. This choice will be made by GmbH + Co. KG. If, in individual cases, the error cannot be immediately corrected, STÖBER ANTRIEBSTECHNIK GmbH + Co. KG will provide an intermediate solution which may require the customer to comply with special operation regulations. A claim to error correction only exists when the reported errors are reproducible or can be indicated with machine-generated outputs. Errors must be reported in a reconstructable form and provide information which is useful to error correction. The obligation to correct errors ceases to exist for such programs which the customer changes or edits in any way unless the customer can prove that such action is not the cause of the reported error. GmbH + Co. KG will keep the respective valid program versions in an especially safe place (fireproof data safe, bank deposit box).

11 Notes on Safety Mounting Instructions SDS Presentation of notes on safety NOTICE Notice means that property damage may occur if the stated precautionary measures are not taken. CAUTION Caution with warning triangle means that minor injury may occur if the stated precautionary measures are not taken. WARNING Warning means that there may be a serious danger of death if the stated precautionary measures are not taken. DANGER Danger means that serious danger of death exists if the stated precautionary measures are not taken. Information indicates important information about the product or a highlighted portion of the documentation which requires special attention. 7

12 8 03 Technical Data 3 Technical Data Product key MDS 5075 Designation Power: 075 = 7.5 kw 5th generation 3.1 General Data of the Inverters Transportation, Storage and Operating Environment Ambient temperature during operation Temperature during storage/transportation 0 C to 45 C for rated data Up to 55 C with power reduction, 2.5 %/K 20 C to +70 C Maximum change: 20 K/h Humidity Relative humidity: 85 %, no condensation Up to 1000 m above sea level without restrictions Installation altitude 1000 to 2000 m above sea level with power reduction, 1.5 %/100 m Degree of soil Degree of soil: 2 as per EN Ventilation Built-in fan 5 Hz f 9 Hz: 0.35 mm Vibration (operation) 9 Hz f 200 Hz: 1 m/s 5 Hz f 9 Hz: 3.5 mm Vibration (transportation) 9 Hz f 200 Hz: 10 m/s 200 Hz f 500 Hz: 15 m/s Device Features Protection rating IP 20 Interference suppression EN , interference emission, class C3 High-voltage category III as per EN

13 Technical Data Weight Device Weight Without Packaging [kg] With Packaging [kg] MDS 5007 MDS ,2 3,2 MDS 5015 MDS 5040 MDS ,8 5,1 MDS 5110 MDS ,0 6,1 MDS ,8 13,6 MDS 5370 MDS ,2 15,0 If you order an inverter with accessory parts, the weight increases by the following amounts: Accessory parts for higher option (fieldbus): 0.1 kg Accessory parts for lower option (terminals): 0.2 kg 9

14 10 03 Technical Data 3.2 Electrical Data of the Inverters Size 0 (BG 0): MDS 5007 to MDS 5015 Device MDS 5007/L MDS 5008/L MDS 5015/L ID no Recommended motor power 0.75 kw 0.75 kw 1.5 kw Input voltage (L1 N) 1 x 230 V +20 %/ 40 % 50/60 Hz (L1 L3) 3 x 400 V, +32 %/ 50 %, 50 Hz (L1 L3) 3 x 480 V, +10 %/ 58 %, 60 Hz Output frequency 0 to 400 Hz Output voltage 0 to 230 V 0 to 400 V Operation with servo motor (control type servo) Rated current I N 3 x 3 A 3 x 1.5 A 3 x 3 A I max 250 % for 2 s; 200 % for 5 s Switching frequency 8 khz (adjustable up to 16 khz with derating, see chap ) Operation with asynchronous motor (control types V/f, SLVC, VC) Rated current I N 3 x 4 A 3 x 2.1 A 3 x 4 A I max 180 % for 5 s; 150 % for 30 s Switching frequency 4 khz (adjustable up to 16 khz with derating, see chap ) Power loss at I A = I N 80 W 65 W 90 W Power loss at I A = 0 A 1 High-voltage limit value Switch-on threshold Brake chopper max. 30 W 440 V 830 V 400 V to 420 V 780 V to 800 V Switch-off voltage Brake chopper 360 V to 380 V 740 V to 760 V External R Br min 100 Ω 200 Ω braking resistor P Br max 1.6 kw 3.2 kw 1 Depends on the connected option boards and sensors (e.g., encoder)

15 Technical Data Size 1 (BG 1): MDS 5022 and MDS 5075 Device MDS 5040 MDS 5075 ID no Recommended motor power 4.0 kw 7.5 kw Input voltage Output frequency Output voltage (L1 L3) 3 x 400 V, +32 %/ 50 %, 50 Hz (L1 L3) 3 x 480 V, +10 %/ 58 %, 60 Hz 0 to 400 Hz 0 to 400 V Operation with servo motor (control type servo) Rated current I N 3 x 6 A 3 x 10 A I max 250 % for 2 s; 200 % for 5 s Switching frequency 8 khz (adjustable up to 16 khz with derating, see chap ) Operation with asynchronous motor (control types V/f, SLVC, VC) Rated current I N 3 x 10 A 3 x 16 A I max 180 % for 5 s; 150 % for 30 s Switching frequency 4 khz (adjustable up to 16 khz with derating, see chap ) Power loss at I A = I N Power loss at I A = 0 A 1 High-voltage limit value Switch-on threshold Brake chopper Switch-off voltage Brake chopper External braking resistor 170 W 200 W Max. 30 W 830 V 780 V to 800 V 740 V to 760 V R Br min 100 Ω 47 Ω P Br max 6.4 kw 13.6 kw 1 Depends on the connected option boards and sensors (e.g., encoder) 11

16 12 03 Technical Data Size 2 (BG 2): MDS 5110 and MDS 5150 Device MDS 5110 MDS 5150 ID no Recommended motor power 11 kw 15 kw Input voltage Output frequency Output voltage (L1 L3) 3 x 400 V, +32 %/ 50 %, 50 Hz (L1 L3) 3 x 480 V, +10 %/ 58 %, 60 Hz 0 to 400 Hz 0 to 400 V Operation with servo motor (control type servo) Rated current I N 3 x 14 A 3 x 20 A I max 250 % for 2 s; 200 % for 5 s Switching frequency 8 khz (adjustable up to 16 khz with derating, see chap ) Operation with asynchronous motor (control types V/f, SLVC, VC) Rated current I N 3 x 22 A 3 x 32 A I max 180 % for 5 s; 150 % for 30 s Switching frequency 4 khz (adjustable up to 16 khz with derating, see chap ) Power loss at I A = I N Power loss at I A = 0 A 1 High-voltage limit value Switch-on threshold Brake chopper Switch-off voltage Brake chopper External braking resistor R Br min P Br max 220 W 280 W Max. 30 W 830 V 780 V to 800 V 740 V to 760 V 22 Ω 29.1 kw 1 Depends on the connected option boards and sensors (e.g., encoder)

17 Technical Data Size 3 (BG 3): MDS 5220 to MDS 5450 Device MDS 5220/L MDS 5370/L MDS 5450/L ID no Recommended motor power Input voltage Output frequency Output voltage Betrieb mit Servomotor (Steuerart Servo) 22 kw 37 kw 45 kw (L1 L3) 3 x 400 V, +32 %/ 50 %, 50 Hz (L1 L3) 3 x 480 V, +10 %/ 58 %, 60 Hz 0 to 400 Hz 0 to 400 V Rated current I N 3 x 30 A 3 x 50 A 3 x 60 A I max 250 % for 2 s; 200 % for 5 s Switching frequency 8 khz (adjustable up to 16 khz with derating, see chap ) Betrieb mit Asynchronmotor (Steuerarten U/f, SLVC, VC) Rated current I N 3 x 44 A 3 x 70 A 3 x 85 A I max 180 % for 5 s; 150 % for 30 s Switching frequency 4 khz (adjustable up to 16 khz with derating, see chap ) Power loss at I A = I N Power loss at I A = 0 A 1 High-voltage limit value Switch-on threshold Brake chopper Switch-off voltage Brake chopper Internal braking resistor External braking resistor R Br min P Br max Approx. 350 W Approx. 600 W Approx.1000 W max. 55 W 830 V 780 V to 800 V 740 V to 760 V 30 Ω: 100 W / max. 21 kw 15 Ω 42 kw 1 Depends on the connected option boards and sensors (e.g., encoder) 13

18 14 03 Technical Data Derating by Increasing the Switching Frequency Based on the switching frequency, the following values of the output currents result. Remember that only 8 khz and 16 khz can be set for control type servo. Switching Frequency (Parameter B24) 4 khz 8 khz 16 khz MDS A 3.0 A 2.0 A MDS A 1.5 A 1.1 A MDS A 3.0 A 2.0 A MDS A 6.0 A 3.3 A MDS A 10.0 A 5.7 A MDS A 14.0 A 8.1 A MDS A 20.0 A 11.4 A MDS A 30.0 A 18.3 A MDS A 50.0 A 31.8 A MDS A 60.0 A 37.8 A

19 Technical Data Dimensions of the Inverters Size 0 to Size 2: MDS 5007 to MDS 5150 w w d 2 d 1 b ESC ESC I/O I/O X3 a h 1 h 2 Dimensions [mm] Size 0 Size 1 Size 2 Inverter EMC shield plate Mounting holes Height f e h h Width w Depth d d Height e 37.5 Depth f 40 Vertical distance a 283 Vertical distance to upper edge b 6 1 h 2 = Height incl. EMC shield plate EM 5000 or brake module BRM d 2 = Depth incl. brake resistor RB 5000 EM 5000 or BRM

20 16 03 Technical Data Size 3: MDS 5220 to MDS 5450 w g c g d 1 a POSIDRIVE MDS 5000 X3 ESC I/O h 1 b g BRM 5000 c g Dimensions [mm] Size 3 Inverter Mounting holes Height h Width w 190 Depth d Vertical distance a 365 Vertical distance to lower edge b 6 Horizontal distance c 150 Horizontal distance to side edge g 20

21 Technical Data Braking Resistors FZMU, FZZM (Protection Rating IP 20) Assignment to MDS 5000 Type FZMU 400x W 100 Ω 400x W 30 Ω 400x W 30 Ω FZZM 400x W 20 Ω ID No MDS 5007 X MDS 5008 MDS 5015 MDS 5040 X MDS 5075 X MDS 5110 X X MDS 5150 X X MDS 5220 X X MDS 5370 X X MDS 5450 X X Dimensions and data Type FZMU 400x65 FZZM 400x65 L x D [mm] 400 x x 65 H [mm] K [mm] 6.5 x x 12 M [mm] O [mm] R [mm] U [mm] X [mm] Thermal time constant τ [s] 40.0 Weight [kg] Approx. 2.2 ca

22 18 03 Technical Data L FZMU R FZZM R ø D H M O X U K K U K U M VHPR (Protection Rating IP 54) Assignment to MDS 5000 Type VHPR VHPR150V VHPR150V 150 W 300 Ω W 100 Ω VHPR500V 400 W 47 Ω ID No MDS 5007 X MDS 5008 X MDS 5015 X MDS 5040 X MDS 5075 X X MDS 5110 X MDS 5150 X MDS 5220 X MDS 5370 X MDS 5450 X 1 Alternative type: GVADU 210x20-300, ID No

23 Technical Data 03 Dimensions and data Type VHPR150V 150 W 300 Ω VHPR150V 150 W 100 Ω VHPR500V 400 W 47 Ω VHPR600V 600 W 100 Ω L [mm] C [mm] 193±2 193±2 317±2 400±2 B [mm] A [mm] D [mm] E [mm] F [mm] Thermal time constant τ [s] Weight [g] Approx. 310 Approx. 310 Approx Approx ±10 19

24 20 03 Technical Data FZZT, FZDT and FGFT Assignment to MDS 5000 Type FZZT 400x W 20 Ω FZDT 500x W 20 Ω FGFT W 20 Ω ID no MDS 5220 X X X MDS 5370 X X X MDS 5450 X X X Dimensions and data for FZZT and FZDT Type FZZT 400x65 FZDT 500x65 L x D [mm] 400 x x 65 H [mm] K [mm] 6.5 x x 12 M [mm] O [mm] R [mm] U [mm] Thermal time constant τ [s] 30 Weight [kg] Approx. 4.6 Approx. 7.8 L R R ø D M 10 K K O U U K U FZZT M

25 Technical Data 03 Dimensions and data for FGFT Type FGFT A [mm] 370 B [mm] 395 C [mm] 455 Thermal time constant τ [s] 20 Weight [kg] Approx C Ø10,5 A B A 10, Bottom Brake Resistor RB 5000 (Protection Rating IP 54) Assignment to MDS 5000 Type RB W 22 Ω RB W 47 Ω RB W 100 Ω 380 RB W 200 Ω ID no MDS 5007 X X MDS 5008 X MDS 5015 X MDS 5040 X MDS 5075 X MDS 5110 X MDS 5150 X 21

26 22 03 Technical Data Dimensions and data See installation on inverter (chapter 4)! Type RB W 22 Ω RB W 47 Ω RB W 100 Ω RB W 200 Ω Height x width x depth [mm] 300 x 94 x 300 x 62 x x 62 x x 62 x 18 Drilling template corresponds to size: Size 2 Size 1 Size 0 and 1 Size 0 Thermal time constant τ [s] Weight [g] Approx. 640 Approx. 460 Approx. 440 Approx. 440 Length of cable [mm] Output Derater Technical data WARNING NOTICE Danger of fire! Use of the output deraters outside the rated specifications (cable length, current, frequency, etc.) may cause the derater to overheat. Always operate the deraters at the most at the rated specifications. Danger of machine standstill! The motor temperature sensor evaluation is malfunctioning due to cable capacities. If you use cables which are longer than 50 m and the cables are not from GmbH & Co. KG, the cores for the motor temperature sensor and the brake must be separate (maximum length: 100 m).

27 Technical Data 03 Technical data Type MDB-G0 UL 3x MDB-G1 UL 3x MDB-G2 UL 3x ID no Size Size 0 Size 1 Size 2 Voltage range Frequency range Operation with servo motor (control type servo control) 3 x 0 to 500 V 0 to 150 Hz Rated current 8 khz 3 A 10 A 20 A Max. overload 8 khz Max. motor voltage Max. du/dt 250 % for 2 s, 200 % for 5 s 1.0 kv 3.5 kv/µsec Operation with asynchronous motor (control types V/f, SLVC, VC) Rated current 4 khz 4 A 16 A 32 A Max. overload 4 khz Max. motor voltage Max. du/dt Type MDB-G0 UL 3x % for 5 s, 150 % for 30 s 1.4 kv 3 kv/µsec MDB-G1 UL 3x Max. permissible cable length with output derater 100 m Ambient temperature 45 C Design open MDB-G2 UL 3x Power loss 15 W 40 W 80 W Connections Screw-type terminals Max. line cross section /mm² Approvals 23

28 24 03 Technical Data Dimensions Type MDB-G0 UL 3x MDB-G1 UL 3x MDB-G2 UL 3x L [mm] H [mm] B [mm] N1 [mm] 62, N2 [mm] Ø D [mm] 5,8 5 8 Screwed glands M5 M4 M7 Connection [mm²] Weight [kg] 2 3 6

29 Installation 04 4 Installation This chapter will give you information about installation. This includes: Installation of the inverter in the switching cabinet Installation of accessories on or in the inverter WARNING Danger of injury/death and property damage due to electric shock! Before installing accessories, turn off all voltage supplies! Then wait 5 minutes for the DC link capacitors to discharge. Never begin with accessory installation until after this! 4.1 Installation of the Inverter in the Switching Cabinet NOTICE Danger of property damage from incorrect installation of the devices! It is essential to comply with the following installation instructions to avoid damage to the devices. The inverters must be installed in the switching cabinet (protection rating IP 20). The installation site must be free of dust, corrosive fumes and all kinds of liquids (as per degree of soil 2 in accordance with EN 60204/EN 50178). The installation site must be free of atmospheric moisture. Avoid condensation (e.g., use anti-condensation heating elements). Use mounting plates with conductive surfaces (e.g., unpainted) for EMC considerations. Secure the inverters to the mounting plate with M5 screws. The inverters must be installed vertically: 25

30 26 04 Installation Avoid installation above heat-generating devices: Provide the minimum free space required so that enough air can circulate. C C A B Min. free space [dimensions in mm] A Upwards B Downwards C Sidewards Size 0 size Size 0 size 2 With EMC shield plate or BRM Size

31 Installation Accessories Installation of Bottom Brake Resistor WARNING Danger of injury/death and property damage due to electric shock! Before installing accessories, turn off all voltage supplies! Then wait 5 minutes for the DC link capacitors to discharge. Never begin with accessory installation until after this! Prerequisites: You have bored the holes for threaded bolts (as per chapter 3.3) in the switching cabinet where the inverter is to be installed. The threaded bolts are included with the bottom brake resistor. You will need the following for installation. The threaded bolts included with the bottom brake resistor The screws and washers included with the bottom brake resistor A Phillips screwdriver Installation of the bottom brake resistor 1. Secure the bottom brake resistor to the mounting panel of the switching cabinet with the threaded bolts: 27

32 28 04 Installation 2. Place the inverter on the guide rails: 3. Press the inverter downwards on the guide rails: 4. Secure the inverter to the threaded bolts with the screws and washers: You have now installed the bottom brake resistor.

33 Installation Installation of EMC Shield Plate or Brake Module on the Inverter WARNING Danger of injury/death and property damage due to electric shock! Before installing accessories, turn off all voltage supplies! Then wait 5 minutes for the DC link capacitors to discharge. Never begin with accessory installation until after this! The inverter controls a 24 V brake with brake module BRM You can use the EM 5000 accessory if you want to connect EMC shielding with the inverter housing. Mechanically BRM 5000 and EM 5000 are the same accessory parts. Installation is also the same for both accessory parts. But please remember that installation of the accessory for size 0, 1 and 2 inverters is not the same as for size 3 inverters. Prerequisites: You have already installed the inverter in the switching cabinet (sizes 0 to 2). You will need: A tool to unscrew the mounting screw (size 3: Phillips screw driver). Installation of an EM 5000 or BRM 5000 on a MDS 5000 (size 0, 1 or 2) 1. Remove the bottom mounting screw and washers from the inverter: 2. Slide the component into the openings at a slight angle: 29

34 30 04 Installation 3. Press the back of the component onto the wall of the switching cabinet: 4. Secure the component to the switching cabinet and inverter with the mounting screw and the washers: You have now installed the accessory. Installation of an EM 5000 or BRM 5000 on a MDS 5000 (size 3) 1. Remove the mounting screw and washers from the front of the inverter: 2. Place the component on the device so that the guide rails are in the openings:

35 Installation Secure the component to the device with the mounting screw and the washers: You have now installed the accessory Installation of the Terminal Accessories WARNING Danger of injury/death and property damage due to electric shock! Before installing accessories, turn off all voltage supplies! Then wait 5 minutes for the DC link capacitors to discharge. Never begin with accessory installation until after this! NOTICE Danger of property damage due to electrostatic discharge, among others! Provide suitable protective measures while handling open PCBs (e.g., ESD clothing, environment free of dirt and grease). Do not touch the gold contact surfaces. You will need one of the following accessory parts before you can connect binary and analog signals to the inverter: SEA 5001, ID no REA 5000, ID no NOTICE Imprecise motor control due to the lack of resolver data offset after replacement of accessory part REA 5000 (up to HW 18 status). Replace this accessory part (up to HW 18 status) and then perform action B40 Phasetest. This offsets the resolver data. Starting with status HW 19, this is no longer necessary. REA 5001, ID no XEA 5001, ID no Installation is the same for all four accessory parts. You will need: A Phillips screwdriver The screws which are pre-mounted on the accessory 31

36 32 04 Installation Installation of an SEA 5001, REA 5000, REA 5001 or XEA 5001 in an MDS Unlock the snap catch on the inverter cover: 2. Lift up the upper end of the cover from the inverter: 3. Lift the cover up and remove it from the inverter:

37 Installation Insert the accessory part at a slant with the gold contacts in front. The gold contacts must be in front of the black terminal block. 5. Slide the gold contacts into the black connector. 6. Secure the accessory part to the inverter with the mounting screws: You have now installed the accessory. 33

38 34 04 Installation Installation of CANopen, PROFIBUS or EtherCAT Accessories WARNING Danger of injury/death and property damage due to electric shock! Before installing accessories, turn off all voltage supplies! Then wait 5 minutes for the DC link capacitors to discharge. Never begin with accessory installation until after this! NOTICE Danger of property damage due to electrostatic discharge, among others! Provide suitable protective measures while handling open PCBs (e.g., ESD clothing, environment free of dirt and grease). Do not touch the gold contact surfaces. You will need the following accessories for the connection of EtherCAT, CANopen or PROFIBUS. CANopen: CAN 5000 PROFIBUS: DP 5000 EtherCAT: ECS 5000 The accessory part is installed above the inverter's display. You will need the following for installation of CAN 5000 or DP A TX10 Torx screwdriver A pair of pliers Hexagon socket wrench, 4.5 mm

39 Installation 04 Installation of a CAN 5000 or DP 5000 in an MDS Remove the mounting screws and take off the cover plate: 2. Remove the metal plate punch-out with a pair of pliers: 3. Remove the screws from the option board: 4. From below, thread the sub D plug connector of the PCB through the metal plate: 5. Secure the PCB to the metal plate with the screws which you removed in step 3: 35

40 36 04 Installation 6. Guide the option board into the inverter so that the gold contacts slide into the black connector. 7. Secure the metal plate to the inverter with the mounting screws: You have now installed the accessory.

41 Installation 04 You will need the following for the installation of an ECS 5000: A TX10 Torx screwdriver; a Phillips screwdriver Following covering plate which is included with the ECS 5000 accessory: The screw with locking disk which is included with the ECS 5000 accessories. Installation of an ECS 5000 in an MDS Remove the mounting screws and take off the cover plate: 2. From below, guide the RJ45 plug connector of the PCB through the metal plate which is included with accessory ECS 5000: 3. Secure the metal plate on the PCB with the included screw with locking disk: 37

42 38 04 Installation 4. Guide the option board into the inverter so that the gold contacts slide into the black connector: 5. Secure the metal plate on the PCB with the included screws: You have now installed the accessory.

43 Connection 05 5 Connection 5.1 Overview of the Terminals Front and top of the device X V/400 V power X12 ASP 5001 (option) X11-24 V power X200, X201 Fieldbus accessory CAN 5000 DP 5000 ECS 5000 X1 Enable, readyto-run relay X100 X103C Accessory terminals: SEA 5001 REA 5000 REA 5001 XEA 5001 X3 PC, USS 39

44 40 05 Connection Bottom of the device: X2 Motor temperature sensor, brake X4 Encoder X22 DC link X20 Motor X21 Braking resistor BRM 5000: X302 BRM 5000: X301 BRM 5000: X300 Size BG3: X V power X12 ASP 5001 (option) X11-24 V power X20 Motor, DC link, braking resistor

45 Connection EMC connection Information This chapter contains general information on EMC-suitable installation. These are only recommendations. Install power line, motor cable and signal lines separately from each other (e.g., in separate cable ducts). Use only shielded cables for the motor cable. See also chapter If the brake line is installed together with the motor cable, the brake line must be shielded separately. Apply the shield of the motor cable over a large surface and in the immediate vicinity of the inverter. Use the EMC shield plate EM 5000 or the mechanically identical BRM 5000 brake module. Shield the cable for the connection of a brake resistor if the cable is longer than 30 cm. In this case apply the shield over a large surface in the immediate vicinity of the inverter. With asynchronous machines, apply the shield over a large surface to the terminal block. Use highstrength screw connections, for example. Connect the shield of the control lines on one side to the reference ground of the source (e.g., the PLC or CNC). Information Depending on the application, the ambient conditions and the legal requirements, measures in addition to this recommendations may be required. 41

46 42 L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE 05 Connection 5.3 X10: 230 V/400 V Power Terminal description single-phase power connection MDS 5007 Pin 1 Designation Function Data L1 N PE nc Plastic dummy plug L1 Input voltage 230 V +20 %/-55 % 50/60 Hz N Neutral conductor PE Protective conductor Terminal description three-phase power connection sizes 0, 1 and 2 Pin 1 Designation Function Data Size 0 Size 1 Size 2 L1 3 x 400 V +32 %/-50 % 50 Hz Input voltage L2 or 3 x 480 V +10 %/-42 % 60 Hz L3 PE Protective conductor Terminal description three-phase power connection size 3 Pin 1 Designation Function Data L1 L2 L3 PE L1 L2 L3 PE Input voltage Protective conductor Minimum tightening torque M min screw-type terminals Size Size 1 Size 2 Size 3 Unit [Nm] [lb-in] [Nm] [lb-in] [Nm] [lb-in] M min View of terminal 3 x 400 V +32 %/-50 % 50 Hz or 3 x 480 V +10 %/-42 % 60 Hz

47 Connection 05 Maximum conductor cross section Size Size 0 Size 1 Size 2 Size 3 Cross section [mm 2 ] (without core end sleeve) Power fuse Use line circuit breakers with tripping characteristic C as per EN For UL conformance, use fuses of the class RK1 (e.g., Bussmann KTS-R-xxA/600 V). Type MDS 5007 MDS 5008 MDS 5015 MDS 5040 MDS 5075 MDS 5110 MDS 5150 MDS MDS MDS Power Fuse 1 x 10 AT 3 x 6 AT 3 x 10 AT 3 x 16 AT; for UL-compliant use: 3 x 15 AT 3 x 20 AT 3 x 35 AT 3 x 50 AT 3 x 50 A gg 3 x 80 A gg RCD (Residual Current Protective Devices) Network phases and neutral conductors are connected with the protective conductor via Y capacitors. When network voltage is applied, a leakage current flows over these capacitors to the protective conductor. The greatest leakage current occurs during a malfunction (asymmetric feedin via only one phase) and during power-on (sudden change in voltage). The maximum leakage current due to asymmetric power feedin is 40 ma (network voltage of 400 V) for MDS inverters. If RCD circuit breakers are necessary, the problem of power-on and off can be alleviated by using selective RCD circuit breakers (switch-off delay) or RCD circuit breakers with increased tripping current (e.g., 300 or 500 ma). Only all-current sensitive RCD circuit breakers may be used. Operation of several devices on one RCD circuit breaker is not recommended. 1 Operation with power commutating inductors and power fuses for operating class gg (full-range fuses for cable and circuit protection as per IEC /DIN VDE 0636, part 201 NH-fuses) 43

48 44 05 Connection Forming NOTICE Danger of property damage due to long storage time! Capacitors are installed in the inverter. These capacitors must be formed after being stored for a year or more. If forming is not performed, there is a threat of substantial property damage when the inverter is turned on. For forming requirements, see the following diagram. Power voltage [%] , Time [h] Storage time 1 2 years: Storage time 2 3 years: Storage time 3 years: Storage time under 1 year: Before enabling, apply voltage for one hour. Before enabling, form as per curve. Before enabling, form as per curve. No action required

49 + Connection X11: 24 V Power Connection of 24 V to X11 is required for powering the control part. NOTICE Danger of damage to the device due to overload! If the 24 V power is looped through, a max. of four devices may be powered on one line. Information Remember that, with size BG 3 devices, the control unit is also powered via the DC link. If, with these inverters, only the 24 V power is switched off, the control electronics are initially still powered via the DC link and continue to run. This can cause problems if the control electronics evaluate the signals of devices which are powered externally and their power is switched off with the 24 V of the inverter (e.g., limit switch). Terminal description size 0, size 1 and size 2 Pin 1 Designation Function Data V V GND GND Terminal description size 3 Auxiliary voltage (PELV) for powering the control electronics Reference potential for +24 V Pin 1 Designation Function Data V Auxiliary voltage (PELV) for powering the control electronics GND Reference potential for +24 V V 1 View of terminal Auxiliary voltage (PELV) for powering the control electronics GND Reference potential for +24 V U E = V I E max = 1.5 A U E = V I E max = 1.5 A U E = V I E max = 1.5 A 45

50 46 05 Connection Example of connection If the 24 V power is looped through, a max. of four devices may only be powered on one line. For conformity with UL, a 4-A delayed fuse must be used on the 24 V incoming line. The fuse must be approved as per UL 248. Size 0, size 1 and size 2 AC 4AT X11 + MDS 5000 _ + _ 24V Size 3 AC 4AT X11 + _ MDS _ 24V Example of the connection of two devices MDS 5000 AC X11 24V 4AT + + X MDS 5000

51 Connection X1: Enable and Ready-to-Run Relay Use the enable signal to enable the power pack of the inverter. The ready-to-run relay indicates that the control electronics are ready for operation. Closed means that there are no malfunctions. Terminal description Pin 1 Designation Function Data 1 Contact 1 2 Contact 2 Ready-to-run relay U max = 30 V I max = 1.0 A Life expectancy (number of switching operations): Mechanical: min. of 5,000,000 switching operations At 24 V/1A (ohmic load): 300,000 switching operations 3 GND 4 + Input Enable of the power pack High level 12 V Low level < 8 V I E max = 16 ma U E max = 30 V Example of connection SPS AC 24V E1 GND A1 1 View of terminal + - MDS 5000 X1 1 Ready-to-run relay 2 3 Enable 4 47

52 48 U V W PE U V W PE U V W PE 05 Connection 5.6 X20: Motor For all devices of the MDS 5000 series, connect the motor to terminal X20. Remember that with size 3 the braking resistor and the DC link are also connected to terminal X20. Also remember the maximum motor cable lengths in accordance with the following table: Max. cable length Size Size 0 to Size 2 Size 3 Without output derater 50 m 100 m With output derater 100 m Terminal description size 0, size 1 and size 2 Pin 1 Designation Function Size 0 Size 1 Size 2 U Motor connection, phase U V Motor connection, phase V W Motor connection, phase W PE Protective conductor Terminal description size 3 (with braking resistor and DC link connection) Pin 1 Designation Function RB- RB+ W V U ZK- ZK+ PE RB- RB+ W V U ZK- ZK+ PE 1 View of terminal Braking resistor connection (see chapter 5.9) Motor connection, phase W Motor connection, phase V Motor connection, phase U Reference potential for DC link + Potential of DC link Protective conductor

53 Connection 05 Minimum tightening torque M min screw-type terminals Size Size 1 Size 2 Size 3 Unit [Nm] [lb-in] [Nm] [lb-in] [Nm] [lb-in] M min Maximum conductor cross section Size Size 0 Size 1 Size 2 Size 3 Cross section [mm 2 ] (without core end sleeve) Example of connection MDS 5000 X20 U V W PE PES PES M 3~ PES: HF shield connection via large-surface connection to PE 49

54 Connection 5.7 X12: Safe Torque Off (option) The description of the "safe torque off" safety function is not part of these mounting instructions. If you are going to use this safety function, you will need the ASP 5001 option. It is essential to read and comply with the ASP 5001 operating instructions (ID ) which apply to this option. 5.8 X2: Motor Temperature Sensor, Motor Halting Brake Connect the motor temperature sensor and motor halting brake to terminal X2. The MDS 5000 can activate a motor halting brake. The motor temperature sensors protect the motor winding from thermal damage. You can connect PTC resistors to the MDS PTC resistors are temperature-dependent, semi-conductor resistors which suddenly expand the ohmic resistance to many times its nominal value when the rated tripping temperature is reached. You can connect up to six PTC resistors in series to an MDS You can include the lines of the PTC resistors in the motor cable for up to 50 m. Information Remember that PTC resistor evaluation is always active on the inverter. When operation is permitted without PTC resistor, pin 1 and pin 2 must be jumpered on X2. If the terminals have not been jumpered when the inverter is turned on, a malfunction will be triggered. Terminal description X2 Pin 1 Function Data View of terminal Brake Temperature sensor Max. 250 V AC /5 A 30 V DC /5 A (ohm. load) 30 V DC /0.3 A (ind. load) UL: 30 V DC /3 A (ohm. load) T A = 1 ms Switching time: 15 ms Number of switching operations: Mecanical at 250 V AC /0.6 A (ohm. load) at 30 V DC /0.3 A (ohm. load) Max. 6 Temperature sensor (series connection), max. cable length: 50 m

55 Connection 05 Connection of a 24 V motor halting brake and the temperature sensor with BRM 5000 You can use the optional braking module BRM 5000 to connect a 24 V motor halting brake to the MDS Terminal description X300 on BRM 5000 Connect the 24 V power supply of the braking module to terminal X300. Pin 1 Designation Function Data + 24 V Feedin for brake control GND Reference potential for 24 V U E = 24 V, -0%... +5% I E max = 2.5 A Terminal description X301 on BRM 5000 Connect the motor halting brake and the motor temperature sensor to terminal X301. Pin 1 Designation Function Data 1 GND Reference potential for Pin 2 2 Brake Control brake 3 PTC 4 PTC Temperature sensor U A = 24 V, -0%... +5%, I A max = 2.5 A Max. 6 Temperature sensor, max. cable lenth: 50 m Terminal description X302 on BRM 5000 Connect terminal X302 to terminal X2 on the inverter. Pin 1 Designation Function 5 PTC Temperature sensor, connect with pin 4 on X2 6 PTC Temperature sensor, connect with pin 3 on X2 7 Brake Control brake, connect with pin 2 on X View of terminal 8 Brake Control brake, connect with pin 1 an X2 Information Remember that one LED is installed on the brake module. These LED indicate the status of the brake control: - LED on: brake output, energized (active) - LED off: brake output, not energized (inactive) 51

56 52 05 Connection Example of connection with BRM 5000 for 24 V brake 24 V X V X BRM X300 + _ X M 3~ Example of connection with interface relay for 230 V AC brakes L1 L2 L3 N 24 V 0 V X M 3~

57 Connection 05 Example of connection with powerbox L1 L2 L3 N Circuit breaker 1 A, tripping characteristic B X PBox + M 3~ Motor temperature sensor cable in the resolver cable for SDS 4000 If you replace an SDS 4000 with an MDS 5000, the lines of the motor temperature sensor are installed in the resolver cable which is already being used. In this case, you will need the REA 5000 accessory which has a resolver interface which is compatible with the SDS 4000 (see chapter 5.11). The signal of the motor temperature sensor is output on the REA 5000 on interface X141. In this case, connect X141 with X2. Terminal description X141 Pin 1 Function View of terminal Temperature sensor Example of connection of X141 and X2 MDS 5000 X REA 5000 X

58 54 RB RB RB RB RB RB 05 Connection 5.9 X21: Braking Resistor An external braking resistor may be necessary during generating operation. For the technical data on the braking resistors, see chapter 3. The braking resistor is connected to terminal X20 on size 3 versions (chapter 5.6). The connection example applies similarly. Terminal description size 0 to size 2 Pin 1 Designation Function Size 0 Size 1 Size 2 RB Connection of braking resistor RB Minimum tightening torque M min screw-type terminals Size Size 1 Size 2 Unit [Nm] [lb-in] [Nm] [lb-in] M min Maximum conductor cross section Size Size 0 Size 1 Size 2 Size 3 Cross section [mm 2 ] (without core end sleeve) Example of connection Use a shielded cable for cables longer than 30 cm between braking resistor and device. MDS 5000 X21 RB 1 View of terminal RB PES PES

59 Connection X22: DC Link Coupling Information Remember that the DC link coupling described here can only be used with the device families MDS 5000, SDS 5000 and FDS When you have axes in your system which operate in combination and are continuously regenerative and motor-driven, the DC link coupling may offer advantages. The DC link coupling takes the excess power and offers it to other axes as drive power instead of converting it into heat via a braking resistor. Remember that you will need a braking resistor to absorb the power peaks when all drives in the DC link coupling brake at the same time. DANGER Danger of device damage! When single-phase and three-phase devices are coupled, the single-phase devices will be destroyed. Only use three-phase devices for the DC link coupling! CAUTION Danger of device damage! If one device within the DC link coupling fails, then the complete DC link coupling must disconnect from the power since the other devices of the DC link coupling may also be damaged. For this reason, use the wiring of the ready-to-run relays shown in the section on the principal circuit diagram (X1.1 and X1.2). If one device fails, replace all devices of a group. Information Remember that the parameter A38 DC power-input must be set before the DC link coupling can function correctly. Group 1: A38 = 0: inactive Groups 2 and 3: A38 = 1: active See the description of the parameter. 55

60 56 -U -U +U +U -U -U +U +U -U -U +U +U 05 Connection Size 0, Size 1 and Size 2 Pin 1 Designation Function Size 0 Size 1 Size 2 -U Reference potential for DC link -U +U +U Size 3: For connection to terminal X20, see chapter Potential of DC link Principal circuit diagram The following circuit diagram shows the principal circuit diagram of the DC link coupling. The inverters can be linked together in up to three groups. The table on the next page shows the possible combinations. The combination determines the types of power fuses and the DC link fuse. L1 L2 L3 PE BTB Power fuse 3 Potential-free signal contact must be integrated in the circuit breaker of the controller. Braking resistor 2 Figure 5.1 Principal circuit diagram of the DC link coupling 1 With size-3 MDS 5000 and SDS 5000 devices: X20, terminals ZK+, ZK- 2 Dimension the braking resistor in accordance with the braking performance of the DC link coupling and the technical data of the device. 3 Use line circuit breakers with tripping characteristic C as per EN To conform with UL specifications, use class RK1 fuses (e.g., Bussmann KTS-R-xxA/600 V). 1 View of terminal X10 X10 X10 X10 X10 X10 X10 MDS/FDS SDS MDS/FDS SDS MDS/FDS SDS MDS/FDS SDS MDS/FDS SDS MDS/FDS SDS MDS/FDS SDS 1 2 X1 1 2 X1 1 2 X1 1 2 X1 1 2 X1 1 2 X1 1 2 X1 X22 1 X22 1 X22 1 X22 X22 X22 X22 RB RB U+ U- U+ U- U+ U- U+ U- U+ U- U+ U- U+ U- 2 Group 1 DC link fuse Group 2 Group 3 DC link fuse

61 Connection 05 Combinations The following table shows the possible combinations for the DC link coupling. A total of 15 combinations are available. Example: Combination no. 7 Combination no. 7 lets you combine one size 1 inverter in group 1 with two size 0 devices in group 2. There is no group 3. The power fuse must have a rated current of 20 A. The groups are separated via the type-1 DC link fuse. Wait three minutes before you turn on the devices of the DC link coupling again. Device family Size MDS/FDS/SDS Size0 Group 1 Size1 MDS/SDS Size2 Size3 DC Link Fuse Group 2 MDS/FDS/SDS Size0 Size1 Power fuse 10 A 20 A 50 A 80 A Max. Pin 4 kw 10 kw 20 kw 45 kw Combination no. 1 max. 4 2 max Type Type Type Type Type max Type Type Type Type Type Type max. 3 DC Link Fuse Type 1 Type 1 Group 3 MDS/FDS/SDS Size0 2 1 "Switch- On Again" Time [min]

62 58 05 Connection You can determine the "switch on again" time by evaluating parameter E14 instead of delaying the process by the "switch on again" time. The parameter must indicate in all network-connected devices that the charge relays are open before the power voltage may be turned on again. You can query the parameter by fieldbus or binary output. If you establish a DC link coupling exclusively with devices of the SDS 5000 family, you do not need to worry about the "switch on again" time. Minimum tightening torque M min screw-type terminals Size Size 0 Size 1 Size 2 Unit [Nm] [lb-in] [Nm] [lb-in] [Nm] [lb-in] M min Maximum conductor cross section Size Size 0 Size 1 Size 2 Size 3 Cross section [mm 2 ] (without core end sleeve) Fuses CAUTION Danger of machine standstill! If a fuse element fails, the second fuse element will be damaged. Always replace the elements of a fuse in pairs. Remember the following points during mounting and operation. Shield the DC link connections if the cables are longer than 20 cm. This prevents EMC problems. Use the two outer elements of the fuse holder to ensure adequate safe flashover distance. Use the following fuses to protect the DC link: Type 1 Type 2 SIBA Sicherungs-Bau GmbH Manufacturer Borker Straße 22 D Lünen Size 10 x 38 Rated voltage AC 600 V Rated current 10 A 20 A Power loss per element 1.6 W 3.5 W Art. no. of fuse Art. no. of fuse holder

63 Connection X100-X103: Analog and Binary Signals Below are the prerequisites for connecting analog and binary signals: SEA 5001 REA 5000 REA 5001 XEA 5001 WARNING Danger of machine malfunction due to EMC interference! Do not use cables longer than 30 m (leads to binary inputs, binary outputs, analog inputs and analog outputs)! Information Remember that the scanning time and update rate T A min depend on the complexity of the user program on the inverter. Both times can assume the values 1, 2, 4, 8, 16 or 32 ms depending on the scope of the user program. Also consider the setting of parameter A150 cycle time. Terminal description X100 SEA 5001, REA 5000, REA 5001, XEA 5001 Pin 1 Designation Function Data 1 AE1+ 2 AE1-Shunt 3 AE1-4 AE2+ 1 View of terminal + Input of the analog input AE1; resolution: SEA 5001: 11 bits + sign REA and XEA 5001: 15 bits + sign Current input; shunt connection Pin 2 must be jumpered with pin 1. Inverted input of analog input AE1 + Input of analog input AE2; Resolution: 11 bits + sign Reference: pin 3 U E = ± 10 V R i = 40 kω T A min = 1 ms U E max against pin 3 = 30 V U E max against prot. cond. = 15 V U E max against AGND = 30 V Reference: pin 3 I E = ± 20 ma R i = 510 Ω Scan time: T A min = 1 ms U E max against pin 1 = 30 V U E max against prot. cond. = 15 V U E max against AGND = 30 V Reference: pin 5 U E = ± 10 V R i = 40 kω T A min = 1 ms U E max against pin 5 = 30 V U E max against prot. cond. = 15 V 59

64 Connection Pin 1 Designation Function Data 5 AE2- Inverted input of analog input AE2 U E max against pin 4 = 30 V U E max against protective conductor = 15 V U E max against AGND = 30 V 6 AA1 7 AA2 8 AGND Analog output 1 Resolution: 10 bits + sign Analog output 2 Resolution: 10 bits + sign Reference ground for analog signals Reference: pin 8 I A max = 10 ma T A min = 1 ms R i = 20 Ω Terminal description X101 SEA 5001, REA 5000, REA 5001, XEA 5001 Pin 1 Designation Function Data 9 GND 18 V Reference ground for pin DGND Reference ground for pins 11 to BE1 12 BE2 13 BE BE BE BA1 17 BA V-In Binary input Binary output 24 V power for: For XEA 5001 and For binary outputs with SEA 5001 and REA 5000 and REA V-Out Auxiliary voltage 18 V High level: V Low level: 0 8 V U E max = 30 V T A min = 1 ms (with timestamp) I E max = 16 ma at U E max I A max = 20 ma T A min = 1 ms Input area: V U A = V I A max = 50 ma 1 View of terminal 2 BE3, BE4 and BE5 can be used as encoder inputs. See chapter 5.11 on encoders. On the REA 5001 these inputs can be converted to TTL level with sliding switches S0, S1 and S2. The A and B track can be switched on the REA 5000 to the TTL level with switches S1 and S2.

65 Connection 05 TTL/HTL switchover with REA 5000 and REA 5001 Switch TTL/HTL Conversion S0 BE3 (only REA 5001) S1 BE4 S2 BE5 The identification of the switches and the assignment of the switch positions to the function (HTL/TTL) are shown on the PCB cover of the REA The following assignment applies to the REA 5000: S1: TTL S2: TTL HTL HTL Terminal description X102 XEA 5001 Pin 1 Designation Function Data AE3+ + Input of analog input AE3 Difference input voltage Resolution: 11 bits + sign 2 AE3- Inverted input of analog input AE3 Terminal description X103 A XEA 5001 Pin 1 Designation Function Data BA3 2 BA4 3 BA5 4 BA6 1 View of terminal Binary output I A max = 50 ma T A min = 1 ms Reference: pin 2 U E = ± 10 V R i = 40 kω T A min =1 ms U E max against pin 2 = 30 V U E max against protective conductor = 15 V U E max against AGND = 30 V U E max against pin 1 = 30 V U E max against protective conductor = 15 V U E max against AGND = 30 V Information When the 24 V power (X101.18) fails, binary inputs BE6 to BE13 have signal status 0 (regardless of the physical signal state). 61

66 62 05 Connection Terminal description X103 B XEA 5001 Pin 1 Designation Function Data BA7 6 BA8 7 BA9 8 BA10 Binary output 9 BE6 Binary input I A max = 50 ma T A min = 1 ms Reference: pin 10 of terminal X101 High level: V Low level: 0 8 V U E max = 30 V T A min = 1 ms I E max = 3 ma at U E max Terminal description X103 C XEA 5001 Pin 1 Designation Function Data BE7 11 BE8 12 BE9 13 BE10 14 BE11 15 BE12 16 BE13 1 View of terminal Binary input Reference: pin 10 of terminal X101 High level: V Low level: 0 8 V U E max = 30 V T A min = 1 ms I E max = 3 ma at U E max

67 Connection 05 Example 1 of connection Voltage-controlled analog inputs AE1 and AE2: V See the necessary settings for parameters F40 and F41. MDS K 10K X V 7 8 SEA 5001 REA 5000 REA 5001 XEA 5001 F40 = 0; F41 = 10 Example 2 of connection Voltage-controlled analog inputs AE1 and AE2: -10V..+10 V See the necessary settings for parameters F40, F41, F50 and F51. 10K 10K X V 7-10 V 8 MDS 5000 SEA 5001 REA 5000 REA 5001 XEA 5001 F40 = 0; F41 = 10.0 F50 = 0; F51 =

68 64 05 Connection Example 3 of connection Current-regulated analog input AE1 (terminals X ) Voltage-controlled analog input AE2 (terminals X100.4 and X100.5) Connecting the analog outputs to the PLC (terminals X ). SPS Ref. value 0 20 ma Ref. value -10 V V Analog IN Analog IN Analog GND MDS 5000 SEA 5001 REA 5000 REA 5001 XEA 5001

69 Connection Encoder Information Remember that the encoder interfaces can usually evaluate or simulate several systems (e.g., EnDat and incremental encoder). In the parameters enter the particular system that you are connecting to an interface. See the application manual (ID ) X4 NOTICE Danger of encoder destruction! X4 may not be connected or disconnected when the device is on! General specifications U A I A max Max. cable length 5 18 V (See encoder power table below.) X4: 250 ma Sum of X4, X120 and X140: 500 ma 100 m Specifications of EnDat 2.1 Range Specifications of SSI Switching frequency Code Range and format Transmission Single-turn and multi-turn 250 khz Binary or gray Multi-turn: 24 or 25-bits Specifications of incremental signals Limit frequency Signal level Encoder power Single-turn: 13 bits (short) or 13 bits (tree) Doppelübertragung abschaltbar 1 MHz TTL and HTL U A Via Remarks 5,3 V Pin 12 (Sense) uncircuited STÖBER servo motors (standard: EnDat 2.1) 5 V V Sense line of the encoder connected on pin 12 (Sense) Pin 12 (Sense) with pin 2 (GND) jumpered STÖBER asynchronous motors HTL/SSI encoder: Jumper provided in the cable plug which is connected to X4. 65

70 66 05 Connection Terminal description EnDat and SSI encoders Pin 1 Designation Function GND Reference for encoder power on pin Power + Encoder power 5 DATA Differential input for DATA CLK Differential input CLOCK Sense+ Sensor lead for auxiliary voltage to settle the encoder power 13 /DATA Inverse, differential input (inverse) for DATA /CLK Inverse, differential input (inverse) for CLOCK Terminal description for HTL encoder Pin 1 Designation Function, Data 1 B Differential input for B-track 2 GND Reference for encoder power on pin 4 3 N Differential input for N-track 4 Power + Encoder power A Differential input for A-track /B Inverse, differential input for B-track /N Inverse, differential input for N-track 11 /A Inverse, differential input for A-track 12 Sense+ Sensor lead for auxiliary voltage to settle the encoder power View of sub D

71 Connection 05 Terminal description for TTL encoder Pin 1 Designation Function, Data 1 2 GND Reference for encoder power on pin Power + Encoder power 5 B Differential input for B-track N Differential input for N-track 8 A Differential input for A-track Sense+ Sensor lead for auxiliary voltage to settle the encoder power 13 /B Inverse, differential input for B-track 14 /N (TTL) Inverse, differential input for N-track 15 /A Inverse, differential input for A-track 1 View of sub D 67

72 68 05 Connection X120 Prerequisite for using interface X120: REA 5001 or XEA 5001 Information Interface X120 is a double interface on option board XEA The double interface makes it possible to distribute encoder signals to other inverters without a great amount of wiring work. This is why the two sub D connections have the same allocation. General specifications U A I A max Maximum cable length Max. number of stations 18 V (See encoder power below.) 250 ma Sum of X4, X120 and X140: 500 ma 50 m 1 master and 31 stations Specifications of SSI (evaluation and simulation) Switching frequency (SSI master) Limit frequency (SSI slave and simulation) Code Range Transmission 250 khz 1 MHz Binary or gray Multi-turn: 24 or 25-bits Single-turn: 13 bits (short) or 13 bits (tree) Double transmission can be switched off Specifications of incremental and stepper motor signals (evaluation and simulation) Limit frequency Signal level Encoder power Encoder power Pin 8 (U A ) External Jumper 1 MHz TTL Pin 1 (GND-Enc) to pin 9 (GND) Pin 1 (GND-Enc) to GND to the external power supply

73 Connection 05 Terminal description SSI encoder Pin 1 Designation Function 1 GND-ENC Reference for pins 4 to /CLK Inverse, differential input/output for CLOCK 5 CLK Differential input/output for CLOCK DATA Differential input/output for DATA 7 /DATA Inverse, differential input/output for DATA 8 U A Encoder power 9 GND Reference for pin 8 Terminal description incremental signals Pin 1 Designation Function 1 GND-ENC Reference potential for pins 2 to 7 2 N Differential input/output for N-track 3 /N Inverse, differential input/output for N-track /A Inverse, differential input/output for A-track 5 A Differential input/output for A-track B Differential input/output for B-track 7 /B Inverse, differential input/output for B-track 8 U A Encoder power 9 GND Reference for pin 8 1 View of sub D 69

74 70 05 Connection Terminal description for stepper motor signals Pin 1 Designation Function 1 GND-ENC Reference potential for pins 4 to /Imp Inverse, differential input/output for impulses 5 Imp Differential input/output for impulses Richtung Differential input/output for direction ("Richtung") 7 /Richtung Inverse, differential input/output for direction 8 U A Encoder power 9 GND Reference for pin 8 Information Remember that all SSI slaves must be switched on/off simultaneously (24 V on X11 and X101.18). Switching individual stations during operation will cause other stations to malfunction. Connection topology Only linear topology is permitted when two or more stations are coupled via interface X120. The signal lines must be terminated with resistors for the stations at either end of the coupling. The terminating resistors can be switched through via switches S3, S4 and S5 on accessory parts XEA 5001 and REA Switch TTL Encoder SSI Encoder S3 Zero S4 A CLK S5 B DATA Please note that the switches are installed in different positions on the REA 5001 und XEA 5001 accessories. Identification of the switches and assignment of the switch positions to the function (switched on/switched off terminal resistance) are shown on the PCB cover. 1 View of sub D S3 XEA 5001 S4 S5

75 Connection X140 Prerequisite for using interface X140: REA 5000 or REA 5001 Specifications for resolver U E -10 V V I E 80 ma f E 7 9 khz P max 0.8 W Transfer ratio 0.5 ± 5 % Number of poles 2, 4 and 6 Phase displacement ± 20 el. Maximum cable length 100 m Specifications of EnDat 2.1 U A I A max Range Maximum cable length 5 15 V. See table below. EnDat encoder power supply. 250 ma Sum of X4, X120 and X140 (EnDat ): 500 ma Single and multi-turn 100 m EnDat 2.1 encoder power supply U A Via Remark 5.3 V Pin 12 not circuited 5 V Sense line of the encoder connected to pin 12 (Sense) V Pin 12 jumpered with pin 2 The jumper for STÖBER servo motors is located in the angle flange socket. 71

76 72 05 Connection Terminal description resolver (REA 5000) Information The resolver interface can also be used on X140 if: - SDS 4000 is replaced by MDS 5000 and - a motor with resolver was run on X40 on this SDS The connection of the motor temperature sensor is contained in the resolver cable on the SDS For this reason, read and comply with - Chapter 5.8 on the motor temperature sensor - Chapter on the encoder cable. Pin 1 Designation Function View of sub D 1 2 TempMotor 3 /Sin Sine input (inverse) 4 /Cos Cosine input (inverse) 5 GND Reference to pin 9 Connection of MTF. If connected in the encoder cable, see chapter TempMotor Connection of MTF. If connected in the encoder cable, see chapter Sin Sine input 8 Cos Cosine input 9 ErregungResolv Resolver excitation signal

77 Connection 05 Terminal description resolver (REA 5001) Information The EnDat interface can also be used on X140 if: - SDS 4000 is replaced by MDS 5000 and - A motor with absolute value encoder was run on X41 on the SDS 4000 In this case, you can continue to use the encoder cable that you have previously been using by connecting it to X140 with the adapter included with REA The connection of the motor temperature sensor is contained in this cable. For this reason, read and comply with: - Chapter 5.8 on the motor temperature sensor - Chapter on the encoder cable. Pin 1 Designation Function 1 Sin Sine input 2 GND Reference to pin 6 3 Cos Cosine input ErregungResolv Resolver excitation signal View of sub D 7 TempMotor Connection of MTF. If connected in the encoder cable, see chapter /Sin Sine input (inverse) /Cos Cosine input (inverse) TempMotor 15 Connection of MTF. If connected in the encoder cable, see chapter

78 74 05 Connection Terminal description EnDat (REA 5001) Information The EnDat interface can also be used on X140 if: - SDS 4000 is replaced by MDS 5000 and - A motor with absolute value encoder was run on X41 on the SDS 4000 In this case, you can continue to use the encoder cable that you have previously been using. The connection of the motor temperature sensor is contained in this cable. For this reason, read and comply with : - Chapter 5.8 on the motor temperature sensor - Chapter on the encoder cable. Pin 1 Designation Function View of sub D 1 Sin Sine input 2 GND Supply for encoder power on pin 4 3 Cos Cosine input 4 Versorgung+ Encoder power 5 DATA Differential input for DATA 6 7 TempMotor Connection of MTF. If connected in the encoder cable, see chapter CLK Differential input for CLOCK 9 /Sin Sine input (inverse) /Cos Cosine input (inverse) 12 Sense Sense signals for voltage regulation 13 /DATA Inverse, differential input for DATA 14 TempMotor Connection of MTF. If connected in the encoder cable, see chapter /CLK Inverse, differential input for CLOCK

79 Connection Binary Input (BE) Encoder Prerequisite for being able to evaluate or simulate an encoder on the binary interfaces: SEA 5001 or REA 5000 or REA 5001 or XEA 5001 If you want to evaluate an incremental encoder or stepper signals on the binary interfaces, use the binary inputs BE3, BE4 and BE5. If you want to output the simulation of an incremental encoder or stepper motor signals, use BA1 and BA2. Remember that you cannot read or output any other binary signals on these binary interfaces if you have connected an encoder. General specifications Maximum cable length 30 m Limit frequency 100 khz HTL with SEA 5001 and XEA 5001 Signal level TTL/HTL-convertible with REA 5000 and REA 5001 Evaluation incremental and stepper motor signals U E max I E max T A min 30 V 16 ma 1 ms (with timestamp, resolution 1 µs) Simulation incremental and stepper motor signals I A max f max Eff. update speed Extrapolation frequency 20 ma 1 MHz 4 khz 1 MHz 75

80 76 05 Connection Terminal description X101 incremental encoder and stepper motor signals Pin 1 Designation Function Data 9 GND 18 V Reference ground for pin DGND Reference gnd for pins 11 to BE1 12 BE BE3 14 BE4 15 BE5 16 BA1 17 BA V-In 1 View of terminal Evaluation Incremental encoder: N Stepper motor signals: Evaluation Incremental encoder: A Stepper motor signals: freq. Evaluation Incremental encoder: B Stepper motor signals: direction Simulation Incremental encoder: A Stepper motor signals: freq. Simulation Incremental encoder: B Stepper motor signals: direction 24 V power For XEA 5001 and For binary outputs with SEA 5001 and REA 5000 and REA V-Out Auxiliary voltage 18 V Input range: V U A = V I A max = 50 ma

81 Connection 05 TTL/HTL switchover with REA 5000 and REA 5001 Switch TTL/HTL Conversion S0 BE3 (only REA 5001) S1 BE4 (A) S2 BE5 (B) Identification of the switches and assignment of the switch positions to the function (HTL/TTL) are shown on the PCB cover of the REA The following assignment applies to the REA 5000: S1: TTL S2: TTL HTL HTL 77

82 78 05 Connection 5.13 Fieldbus X200: CANopen Prerequisite for the CANopen link: CAN 5000 Information Please see the supplementary documentation of CANopen (ID )! Description of the terminals Pin 1 Designation Function nc Not connected 2 CAN-low CAN-low line 3 GND Signal ground 4 nc Not connected 5 nc Not connected 6 CAN-low CAN-low line connected internally with pin 2 7 CAN-high CAN-high line 8 nc Not connected 9 CAN-high CAN-high line connected internally with pin 7 off on Internal terminating resistor 120 Ω (can be switched through) 1 View of sub D

83 Connection X200: PROFIBUS Prerequisite for the PROFIBUS link: DP 5000 Information Please see the supplementary documentation of PROFIBUS DP (ID )! Description of the terminals Pin 1 Designation Function 1 nc Not connected 2 nc Not connected 3 B RxD / TxD-P (send/receive data +) 4 RTS Direction control for repeater + 5 GND Ground to + 5 V 6 +5 V Power for terminating resistors 7 nc Not connected 8 A RxD / TxD-N (send/receive data -) 9 nc Not connected 1 View of sub D 79

84 80 05 Connection X200, X201: EtherCAT Prerequisite for the EtherCAT link: ECS 5000 Information Please see the supplementary documentation of EtherCAT (ID )! Terminal description X200 and X201 Pin 1 Designation Function 1 TxData + 2 TxData - 3 RecvData + 4 nc 5 nc EtherCAT communication Not connected 6 RecvData - EtherCAT communication 7 nc 8 nc Not connected Specifications of the cable offers fabricated cables for the EtherCAT connection. Correct function is not guaranteed unless these cables are used. Read and comply with chapter 6. Alternativ besteht die Möglichkeit, Kabel mit folgender Spezifikation zu verwenden: Plug con. wiring Patch or crossover Quality CAT5e Shield SFTP or PIMF 1 View of RJ 45

85 Connection X3: PC, USS Connection to the PC or USS can be implemented with serial interface X3 on the front of the inverter. The setup of the PC connection is described in the application manual (ID ). Terminal description Pin 1 Designation Function Data V Power for Controlbox I A max = 30 ma 2 Rx Communication: Receiving input 3 nc Used internally. Do not activate! Tx Communication: Sending output 5 SG Reference potential for pins 2 and nc 7 nc 8 nc 9 nc Used internally. Do not activate! Specifications of the cables offers fabricated cables for the connection to the PC. Correct function is not guaranteed unless these cables are used. Read and comply with chapter 6. 1 View of sub D 81

86 82 05 Connection 5.15 Cables Information To ensure interference-free function of the motors, inverters and communication, we recommend using cables which have been adapted to the system. When unsuitable connection cables are used, we reserve the right to deny warranty claims Motor Cables The standard models of series ED and EK STÖBER servo motors are equipped with round plug connectors. Cables are available from for the connection between motor and inverter. The following table describes the allocation of the round plug connectors and cables. Motor Plug Connector 1 Motor Plug Connector 1,5 C B Round Plug Connector D A Cable V - + W 2 Round Plug Connector 1 U Cable 1= U 1 U = U 1 2 = PE green/yellow V = V 2 3 = V 2 W = W 3 4 = W 3 = PE green/yellow A = brake +24 V 5 + = brake +24 V 5 B = brake 0 V 6 - = brake 0 V 6 C = PTC 7 1 = PTC 7 D = PTC 8 2 = PTC 8 Since the motor determines the choice of cables, see chapter E of the SMS catalog for more details on the motor cables. The free catalog is available in PDF format from our homepage.

87 Connection Encoder Cables This section covers the encoder cables offered by. Encoder cables for EnDat and SSI encoders on X4 (ID no ) rs rs Encoder connection bracket flange socket motor Signal DGND UB+ DATA+ Clock+ Sense DATA- Clock- Pin X Motor Cable 2 blue red white yellow pink 3 brown green Encoder cables for HTL incremental encoders (standard for STÖBER system motors) on X4 (ID no ) rt rt Encoder connection bracket flange socket motor Signal B 0V N UB+ A /B /N /A Pin X Motor Cable 2 green blue pink red brown yellow gray white 1 Pin number of the 12-pole encoder plug connector for STÖBER ED/EK motor or MGS system motor. 2 Color when the STÖBER encoder cable is used. 3 Jumper for U A = V is located in the bracket flange socket on STÖBER servo motors. 4 Jumper for U A = V is located in the cable on STÖBER asynchronous motors. 83

88 84 05 Connection Encoder cables for TTL and SSI encoders on X120 offers only coupling cables for the double interface on the XEA 5001 for connection to X120. Read and comply with chapter 6. Encoder cables for resolver (ID no ) Please note that you will need the resolver adapter to connect the 9-pin resolver plug to X140 of REA The adapter is included with the REA For easier comprehension, the wiring of the adapter is only shown in the table (line pin X140 and pin sub D9) Encoder connection bracket flange socket motor ws=white, br=brown, ge=yellow, gn=green, gr=gray, rs= pink Signal Sin GND Cos Err+ MTF /Sin /Cos MTF Pin X140 (REA 5001) Pin X140 (REA 5000) Motor Cable 2 white pink yellow gray blue brown green red 1 Pin number of the encoder plug connector for STÖBER motor 2 Color when the STÖBER encoder cable is used

89 Connection 05 Encoder cables for EnDat encoder on X140 (REA 5001) (ID no ) Signal Sin GND Cos U A DATA MTF CLK /Sin /Cos Sense /DATA MTF /CLK Pin X Motor Cable 2 or br/bl ge br/rt gr br/ge ws/sw rt gn gn/rt bl br/gr ws/ge or= orange, br/bl=brown/blue, ge=yellow, br/rt= brown/red, gr=gray, br/ge=brown/yellow, ws/sw=white/black, rt=red, gn=green, gn/rt=green/red, bl=blue, br/gr=brown/gray, ws/ge=white/yellow 1 Pin number of the encoder plug connector for STÖBER motor 2 Color when the STÖBER encoder cable is used 85

90 86 06 Accessories Mounting Instructions SDS Overview of the Accessories I/O terminal module for standard SEA 5001 ID No. Description Terminals: 2 analog inputs 2 analog outputs 5 binary inputs 2 binary outputs I/O terminal module for resolver REA 5000 ID No. Description Terminals: 2 analog inputs 2 analog outputs 5 binary inputs 2 binary outputs Encoder: Resolver TTL incremental encoder (simulation based on connected resolver) I/O terminal module for expanded XEA 5001 ID No. Description Terminals: 3 analog inputs 2 analog outputs 13 binary inputs 10 binary outputs Encoder: TTL incremental encoder (simulation and evalutation) Stepper motor signals (simulation and evalutation) SSI encoder (simulation and evaluation)

91 Accessories Mounting Instructions SDS SSI connection cable X120 ID No. Description For coupling the SSI interface X120 on the XEA 5001 No image available I/O terminal module for resolver REA 5001 ID No. Description Terminals: 2 analog inputs 2 analog outputs 5 binary inputs 2 binary outputs Encoder: Resolver EnDat encoder 2.1 TTL incremental encoder (simulation and evalutation) SSI encoder (simulation and evalutation) Stepper motor signals (simulation and evalutation) The adapter is included with the REA Brake module for 24 V brake BRM 5000 ID No. Description Control of up a motor halting brake EMV-Schirmblech EM 5000 ID No. Description Accessory part for securing the shield of the motor lead 87

92 88 06 Accessories Mounting Instructions SDS fold axis switch POSISwitch AX 5000 ID No. Description Permits operation of up to four servo motors on one POSIDRIVE MDS 5000 POSISwitch - connection cable ID No. Description Connection between POSIDRIVE MDS 5000 and POSISwitch AX 5000, Length: 0.5 m Connection between POSIDRIVE MDS 5000 and POSISwitch AX 5000, Length: 2.5 m Fieldbus module CANopen DS-301 CAN 5000 ID No. Description Accessory part for coupling of CAN-Bus

93 Accessories Mounting Instructions SDS Fieldbus module PROFIBUS DP-V1 DP 5000 ID No. Description Accessory part for coupling of PROFIBUS DP-V1 Fieldbus module EtherCAT ECS 5000 ID No. Description Accessory part for coupling of EtherCAT (CANopen over EtherCAT) EtherCAT cable ID No. Description Ethernet patch cable, CAT5e, yellow Length: 0.2 m Ethernet patch cable, CAT5e, yellow Length: 0.35 m ASP 5001 safe torque off ID No. Description The ASP 5001 may only be installed by STÖBER ANTRIEBSTECHNIK. The ASP 5001 must be ordered together with the basic device. 89

94 90 06 Accessories Mounting Instructions SDS 5000 Connection cable G3 ID No. Description Connection of POSIDRIVE MDS 5000 to terminal X3 and the PC, sub D plug, 9-pin, socket/socket USB adapter on RS232 Controlbox ID No. Description Operating unit for parameterisation and operation of the inverters. The connecting lead (1.5 m) is included in the scope of supply Operating unit for parameterisation and operation of the inverters. The connecting lead (1.5 m) is included in the scope of supply. built-in DIN housing 96x96 mm, Protection rating IP 54 Controlbox cable ID No. Description Connection cable from Controlbox to inverter, Length: 5 m Connection cable from Controlbox to inverter, Length: 10 m No image available No image available

95 Notes

96 Global Presence Address registers Always up to date on the internet: welcome contact Technical Offices (TB) for advice and marketing in Germany Global presence for advice and marketing in about 25 countries Service Network Germany Service Network International STÖBER Subsidiaries: Austria USA France GmbH Fabriksplatz Steyrermühl Fon Fax [email protected] STOBER DRIVES INC Downing Drive Maysville, KY Fon Fax [email protected] Switzerland Great Britain Italy STÖBER SCHWEIZ AG Rugghölzli Remetschwil Fon Fax [email protected] China STOBER CHINA German Centre Beijing Unit 2010, Landmark Tower 2, 8 North Dongsanhuan Road Chaoyang District Beijing Fon Fax [email protected] STOBER DRIVES LTD. Ability House 121 Brooker Road, Waltham Abbey Essex EN9 1JH Fon Fax [email protected] STÖBER S.a.r.l. 131, Chemin du Bac à Traille Les Portes du Rhône Caluire et Cuire Fon Fax [email protected] STÖBER TRASMISSIONI S. r. l. Via Risorgimento, Mazzo di Rho (Milano) Fon Fax [email protected]

97 Notes SMS, POSIDYN and POSIDRIVE are protected names of GmbH + Co. KG. Other product and brand names are trademarks of the particular manufacturers and are only used for explanatory purposes GmbH + Co. KG Subject to technical change without prior notice -

98 STÖBER PRODUCT RANGE Geared Motors MGS Geared Motors MGS C Helical Geared Motors MGS F Shaft-Mounted Helical Geared Motors MGS K Helical Bevel Geared Motors MGS S Helical Worm Geared Motors SMS Geared Motors SMS P Planetary Geared Motors SMS PA Planetary Geared Motors SMS PH Planetary Geared Motors SMS PHA Planetary Geared Motors SMS PHQ Planetary Geared Motors SMS PHQA Planetary Geared Motors SMS PKX Right-Angle Planetary Geared Motors SMS PK Right-Angle Planetary Geared Motors SMS PHKX Right-Angle Planetary Geared Motors SMS PHK Right-Angle Planetary Geared Motors SMS KS Right-Angle Planetary Geared Motors SMS C Helical Geared Motors SMS F Shaft-Mounted Helical Geared Motors SMS K Helical Bevel Geared Motors SMS S Helical Worm Geared Motors GmbH + Co. KG Kieselbronner Str PFORZHEIM GERMANY Tel. +49 (0) Fax +49 (0) [email protected] 24/h service hotline +49 (0) Electronics Gear Units Inverters POSIDRIVE MDS 5000 Servo Inverters POSIDYN SDS 5000 Servo Inverters POSIDRIVE MDS 5000 Frequency Inverters POSIDRIVE FDS 5000 Frequency Inverters MGS Gear Units MGS C Helical Gear Units MGS F Shaft-Mounted Helical Gear Units MGS K Helical Bevel Gear Units MGS S Helical Worm Gear Units SMS Gear Units SMS C Helical Gear Units SMS F Shaft-Mounted Helical Gear Units SMS K Helical Bevel Gear Units SMS S Helical Worm Gear Units ServoFit Gear Units ServoFit P Planetary Gear Units ServoFit PA Planetary Gear Units ServoFit PH Planetary Gear Units ServoFit PHA Planetary Gear Units ServoFit PHQ Planetary Gear Units ServoFit PHQA Planetary Gear Units ServoFit KS Right-Angle Servo Gear Units Gear Units Combinations PKX Right-Angle Planetary Gear Units PK Right-Angle Planetary Gear Units PHKX Right-Angle Planetary Gear Units PHK Right-Angle Planetary Gear Units Motors AC Motors MGS System Motor Servo Motors EK Servo Motors ED Servo Motors