INSTITUTE OF MACHINE DESIGN

Transcription

1 INSTITUTE OF MACHINE DESIGN Acquire knowledge to set your direction BRNO UNIVERSITY OF TECHNOLOGY FACULTY OF MECHANICAL ENGINEERING 2006

2 INSTITUTE OF MACHINE DESIGN Aims of the institute A long-term global mission of the IMD is to provide a high quality education, research and service to the industry in the field of up to-date machine design, including machine parts and also in the field of industrial design. An emphasis is therefore laid upon the use of the latest findings in the area of fundamental and applied sciences, upon the prediction of design trends, and upon the integration of computer and information technology into designing processes. In cooperation with significant organisations of employers and specialised workplaces, the institute has been constantly improving a qualitative development of study programs so that these programs do not only provide a better reflection of current state of science and technology but also respond to up to date needs of labor market and industrial practice

3 INSTITUTE OF MACHINE DESIGN Basic information FSI VUT in Brno Institute of Machine and Industrial Design Technická 2896/ Brno Czech Republic phone: fax:

4 INSTITUTE OF MACHINE DESIGN History Prof. Ing. Leopold Grimm, director of Institute of Machine Construction ( ) Designer of hydro machines and pumps in the company Voith in Heidenheim Designer of steam turbines and steam engines in the company Brown-Boveri in Zurich Chief designer in the Adamov machinery works in Adamov Co founder of machine construction science Prof. Ing. Jan Kieswetter, director ( ) Designer in the division of steam turbines in the First Czech Moravian machinery works in Prague Director of the division of steam turbines in Škoda works in Pilsen 65 patents from different areas of mechanical engineering, mainly from the area of steam flow and energy transformation

5 INSTITUTE OF MACHINE DESIGN Present Organisational structure of the institute Director of the Institute Doc. Ing. Martin Hartl, Ph.D. Deputy director - administration Deputy director - tuition Doc. Ing. Pavel Mazal, CSc. Ing. Jan Brandejs, CSc. Department of design methodology Ing. Jan Brandejs, CSc. Department of machine design Ing. Marti Vrbka, Ph.D. Department of industrial design Doc. Ing. arch. Jan Rajlich

6 TUITION Tuition structure Bachelor study program, I. stage Engineering, three years, professional and general type of study Industrial design, three years Applied sciences in engineering, three years Master study program, II. stage Branch of Applied mechanics specialisation Computer aided design Branch of Machine design engineering Branch of Industrial design in engineering Doctoral study program Branch of Machine design and Process engineering, including Industrial design Branch of Physical and Materials engineering

7 TUITION Selection of courses for bachelor study Machine design fundamentals Machine design The courses are focused on the creation of machine design documentation, dimensioning, accuracy of dimensions, surface structure, geometrical accuracy, function and compatibility, selection of material, semi - products and standardised functional and technological elements. Machine design and CAD Basics of machine design methodology applied to an assembly unit. All with CAD applications, word processors and spreadsheet processors

8 TUITION Selection of courses for bachelor study Machine Design Machine Elements Machine Design Mechanical Drives Machine Design Mechanisms The courses are focused on analytic strength computations of machine parts and joints under static and dynamic loading and on tribology. Computations of screw fastened, welded, bonded and riveted joints, shafts, rolling and sliding bearings, springs, couplings and fly-wheels. Mitsuoka Kit car practical assignments Students take part in a number of measurements, e.g. tests of oils, determination of vehicle dynamics, measurements of noise emissions, etc. The graduate from the course will acquire theoretical knowledge and practical experience with experimental work with emphasis on the use of computers both through measurements and also through experiment processing

9 TUITION Selection of courses for master study CAD I and II The course provides the students with basics of computer graphics and computer aided design. In practice, tuition is oriented on the products Autodesk Inventor, ProEngineer and CATIA. Knowledge of CAD products is necessary for prospective professional career and quality elaboration of diploma project. Industrial design The course focuses on 3D modelling by means of curves and general planes. Students will familiarize themselves with designing methods and tools. In practice, they will familiarize themselves with the program Rhinoceros

10 TUITION Selection of courses for master study MKP and ANSYS The aim of the course is to make students familiar with basic principles of finite element method and its practical application in modelling of various problems of continuum mechanics. A practical focus of tuition is on the use of program system ANSYS. Rapid Prototyping and Reverse Engineering The course will make students familiar with basic principles of methods of Rapid Prototyping and Reverse Engineering. Tutorials are devoted to creating of a 3D model from digital data by method FDM Rapid Prototyping. So created component is digitalized by a selected optical measuring system

11 TUITION Selection of courses for master study Diagnostic systems The course makes students familiar with technical diagnostics in construction and operation of machines. The emphasis is laid on tribodiagnostics and vibroacoustic diagnostics, signal processing and software of professional diagnostic systems. Micro and nanotechnology The content of the course are issues of design, construction and operation of micro and nanomachines. Tuition encompasses examples of up - to date solutions and links between basic research and industrial applications

12 TUITION Selection of Industrial design courses Workshops product and industrial design In the workshops students will acquire skills of how to apply their creativity, respecting technical, operational and technological requirements laid upon the industrial product. The design itself is documented with drawings, drawing documentation, 3D visualizacion and a model. Workshop graphic design From tutorials focused on type face, text, picture, colour and composition, the students go over to the respective applications in typographic and graphic designs. They deal with e.g. visual style corporate identity, information, orientation and operational graphics, etc

13 TUITION Selection of Industrial design courses Drawing - Modelling Tuition of hand-drawing is traditional - from geometrical objects of different shape to head and figure, by means of basic techniques according to the model. A part of tuition is a week s course of open-air drawing, Hand-modelling is focused on traditional disciplines, objects, relief and head. Ergonomy In this course the students are familiarized with all aspects of the system man machine environment, including basic parameters needed to design industrial products and working environment. The acquired knowledge is verified through practical assignments in the area of ergonomy in industrial design

14 STUDY BRANCH MACHINE DESIGN ENGINEERING Basic information The branch of Machine Design is mainly focused on the product lifecycle. It offers basic theoretical methods and application principles for successful solutions of engineering issues and practical tasks. Main study areas Computer aided machine design and computer aided engineering computations CAD/CAE) Measuring and diagnostics (measuring and processing of signals and digital data) Use of digital data (Rapid Prototyping and Reverse Engineering, technology) Theoretical basis of study (materials, tribology, optics, nanotechnology)

15 STUDY BRANCH MACHINE DESIGN ENGINEERING Selection of courses CAD: Autodesk Inventor, SolidWorks, CATIA, ProEngineer Design: Rhinoceros MKP: Ansys, Ansys Workbanch, upgrade modules in CAD systems Diagnostic systems: LabView, Mathcad Micro and nanotechnology Rapid Prototyping and Reverse Engineering Technical and legal issues Students are involved in research activities of the institute Excursions to subject area companies

16 STUDY BRANCH MACHINE DESIGN ENGINEERING Exhibition of diploma projects Normalie Czech, Automotive Lighting Glass cutting table Design of headlight

17 STUDY BRANCH MACHINE DESIGN ENGINEERING Exhibition of diploma projects Pharmix, LAC Hrušovany Drum homogeniser Vacuum furnace with gas - proof retort

18 STUDY BRANCH INDUSTRIAL DESIGN Basic information The aim of the branch Industrial Design is education of designers able to bridge a growing gap of tech versus human and thus to contribute to humanization of technology. Creation of design documentation Development, technical and design analysis of topic Variant study of design Final shape (composition) solution Ergonomic solution Colour and graphic solution Operating and technical solution Working out of mock-up or prototype

19 STUDY BRANCH INDUSTRIAL DESIGN Structure of courses for Industrial Design Core subjects Fundamentals of design Drawing and Modelling Computer modelling - workshop Ergonomy Product and industrial design Graphic design Experimental design History of art and design Topics for students projects Productive instruments and tools, ecological devices, means of transport, consumer goods, optics, medical engineering, audiovisual and information engineering, aids for disabled, environmental design and visual communication, design in architecture

20 STUDY BRANCH INDUSTRIAL DESIGN Exhibition of diploma projects Transport engineering Tractor of future Light cross - country truck

21 STUDY BRANCH INDUSTRIAL DESIGN Exhibition of diploma projects Medical Engineering Manual wheelchair Obstetrical chair

22 DOCTORAL STUDY Basic information The Institute of Machine Design has been currently running doctoral study programs in the following branches Machine Design and Process Engineering number of students 27; out of them 9 in the branch Industrial Design Physical and Materials Engineering number of students

23 DOCTORAL STUDY Machine Design and Process Engineering Selection of current topics for doctoral study Study of transient phenomena in lubricants by means of high speed colour camera Early identification of bearing pitting through service - life testing Reduction of noise emission in modern car transmission units Spring loaded shock absorber as an element affecting driving properties of vehicles Methods of virtual reality in machine design practice

24 DOCTORAL STUDY Industrial Design Selection of current topics for doctoral study Links between industrial design and architecture in urban space Effects of technology and machine design on designers visions in transport engineering Design in relation to aids and devices for disabled Assessment of engineering products in terms of industrial design Interrelations between design and construction of building and landing machines Readability in industrial design Operating graphics displays and controls

25 SCIENTIFIC AND CREATIVE ACTIVITIES Basic information Scientific and technical groups Tribology Technical diagnostics Fatigue properties of materials Construction and virtual prototyping Industrial design

26 SCIENTIFIC AND CREATIVE ACTIVITIES Tribology Fundamental and applied research in Tribology, focused on lubricated contacts between machine parts operated under elastohydrodynamic, mixed and boundary lubrication. Fundamental research topics Influence of rubbing topography on lubrication films function Behaviour of lubricated contacts operated under non-steady state operational conditions Very thin lubrication films formation at high contact pressure Lubrication capabilities of micro-textured surfaces Principal laboratory equipment Tribometers for the very thin lubrication films studies In-situ 3D optical profilometer

27 SCIENTIFIC AND CREATIVE ACTIVITIES Technical diagnostics Aggregate testing Tests with particular focus on car gearing mechanisms. Diagnostics of car chassis Emphasis is placed upon modern on car testing of the whole suspension system directly on the vehicle. Measurement of noise and vibration Closer specialisation is focussed on measurements of car transmission units significant is mainly a cooperation with car manufacturer Škoda Auto a.s. in the area of noise emission reduction in passenger car gearboxes

28 SCIENTIFIC AND CREATIVE ACTIVITIES Technical diagnostics Basic laboratory equipment Datalogger Mbox Tribotester for determing of oil limit states Measuring centre Dewetron DEWE 2010 Function Generator Hewlett Packard HP 33120A Car dynamic tenzometric scale Tanner Vibration unit TriTec

29 SCIENTIFIC AND CREATIVE ACTIVITIES Fatigue properties of materials and structures Fatigue properties Research of characteristics of metal materials in the area of high - cycle fatigue on electric - resonant loading machines Contact fatigue Monitoring of contact pitting development in metal and ceramic materials on axial and radial testing stands, determining of bearing service life, etc. Acoustic emission Application of modern method of non destructive testing in a number of areas related to mechanic loading of metal and ceramic materials, or basic machine parts and mechanisms Basic laboratory equipment Resonant pulsators RUMUL Cracktronic 160 and 70 Testing stands Axmat and R-mat Acoustic emission analysers Dakel Xedo, AED FTA etc

30 SCIENTIFIC AND CREATIVE ACTIVITIES Construction and virtual prototyping Virtual design and CAD Virtual prototyping and CAD Engineering analyses and simulations, FEM Simulation of future product behaviour 3D scanning by contact scanner Implementation of projects and cooperation with industry Practical implementation of industrial contracts Design and construction activities Solutions to operational problems Research of alternative ecological energy resources Construction and development of wind power plants (Savonius rotor) Research of alternative energy resources Implementation of wind power plant on the principle of Halladay turbine

31 SCIENTIFIC AND CREATIVE ACTIVITIES Industrial Design The branch of Industrial Design solves the tasks of industrial and product design, design of visual communications and 3D visualisations Software visualisation tools 3D visualisation programs Rhinoceros 3D 3D Studio Max Cinema4D Graphic editors Macromedia Flash MX Corel Draw 11 Adobe Illustrator, Adobe Photoshop, Adobe InDesign

32 ONGOING PROJECTS Examples of cooperation Industrial design LG Philips Eidhoven - TV sets, beamers Microset Brno Visualisation of electronic handle ČAS Znojmo Electric bus Centropen Dačice - markers TOS Hulín machine tools Design of machines and equipment LAC Hrušovany furnaces and driers ČAS Znojno wind power plant Hydrotech Bratislava equipment for sewage works Applied research Škoda Auto noise reduction in gearboxes TOS Znojmo analysis of gearing TIMKEN lubrication of friction surfaces with defects EATON very thin lubricants

33 TRAINING AND LECTORING ACTIVITIES Basic information The staff of the Institute of Machine Design provide training for products of company Autodesk in the authorized training centre on the premises of the Institute of Machine Design ( The staff organises seminars and training sessions related to the area of design documentation for both beneficiaries from industry and teachers of all levels of vocational schools and universities. The Institute of Machine Design cooperates with the Centre for Education and Consultancy, VUT in Brno (CVP)

34 OTHER ACTIVITIES Excursions, exhibitions and presentations

35 INSTITUTE OF MACHINE DESIGN We are looking forward to cooperation Thank you for attention