And we help you become factories of the future

Transcription

1 WE INNOVATE to close material loops Herman Derache, Sirris And we help you become factories of the future

2 Closing material loops: challenges Necessary, rewarding Complex, multidisciplinary, multi-stakeholder Technical Logistical Juridical Economical Psychological (behaviour) And these aspects are linked

3 Some technical challenges Material characterisation (eg. waste streams) Sorting technology Recycling technology (adaptation of) product design New material properties (recycled versus virgin) Design for recycling Reuse (eg. modular design) Production process adaptation Assessing life cycle impact (LCA) Standards & norms

4 Sirris contributions Identification and prioritization of opportunities Matchmaking + Composing multidisciplinary teams (together with our partner network) Setting up vertically integrated projects Bringing in the required techological expertise Project execution and coordination Collective actions and knowledge build-up Broader scope than typical Sirris (technological +)

5 Sirris expertise Product design and development: selection, modeling and simulation, testing Manufacturing: parameter optimisation, simulation, characterisation, Mechatronics: sorting technology, internet of things Multi-X projects Sustainability

6 SOFTWARE ENGINEERING CLOUD COMPUTING DATA INNOVATION FACTORIES OF FUTURE WORLD CLASS TECHNOLOGIES ADDITIVE MANUFACTURING METALS COMPOSITES PLASTICS & HYBRIDS COATINGS NANOMATERIALS ECO-MECHATRONICS SENSORIZED FUTURE MODEL BASED DESIGN Focus on metals, plastics and coatings

7 Bottom-up and top-down Systemic changes: need for holistic approach Learning by doing need for small scale experiments

8 Case: baby bottle reborn Baby bottles from maternities: from waste incineration to material recycling

9 Case: Verimpex From discarded airplane tires to flooring mats. Source:

10 Case: CycLED Recycling of critical metals in LEDs Waste prevention and product reuse Residues Use Residues Residues Waste prevention and industrial symbiosis Assembling Component reuse Product reuse Collection of end-oflife products Residues Industrial symbiosis Residues Waste prevention and industrial symbiosis Production and manufacturing Production waste for recycling (new scrap) Reuse of waste materials for production Raw materials extraction Preprocessing of waste material Material recovery Legend: Existent material flow Flow to be increased Flow to be decreased Residues Natural resources

11 SIM: an opportunity for circular materials research Strategic Initiative Materials Established in 2009 as a joint initiative by Flemish academia and the materials industry Virtual Organisation own limited staff (lean) research is subcontracted to Flemish universities & research centres (flexible) Funded by the Flemish Government

12 SIM SIBO programme structure and Phase 1: call for strategic programmes within SIM themes, using long-term industrial roadmaps, presented and managed by an industrial consortium (demand driven) Phase 2: call for projects within the approved programmes Final budget allocation by SIM depending on available budget and SIM s KPIs Essentially two types of projects: Strategic Basic Research (SBO) Industrial Cooperative Research (ICON)

13 SIM Themes Market Materials for Energy & Light Durable & Sustainable Structural Materials Recyclable Materials Sustainable Cradle2Cradle Sustainable materials Tailored Nanomaterials Predictive Modeling & Advanced Material Characterization Technology

14 Closing the materials cycle loop 1. In SIM s current programmes sustainability is a crucial criterium (conditio sine qua non) 2. Within the additive manufacturing programme recyclability of raw materials (mainly plastics) is one of the major topics 3. Phase 1 programme call recyclable materials is open! Closing date June 2nd

15 Conclusions Source : Ellen MacArthur foundation

16 Critical succes factors 1. Stop the fragmentation 2. Top-down: smart specialization based on local strengths and roadmaps (BE + EU) 1. EIP Raw Materials, KIC Raw Matters, 3. Facilitate bottom-up experiments 1. Non-technological barriers & transition aspects 2. Continue to stimulate ecodesign and life cycle thinking within manufacturing industry

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18 UITDAGING? Welke transformaties zijn nodig opdat productontwikkeling & productie samen een duurzame toekomst hebben in Vlaanderen ondanks de context van hogere kosten? 18

19 FABRIEK VAN DE TOEKOMST (FVT) Materiaalverbruik < 50% Kennisgedreven jobs op alle niveaus Fabriek van de Toekomst Producten en diensten met een toegevoegde waarde x 2 Globale markt Energieverbruik < 50% Time to market 2 x sneller World class productiesystemen flexibiliteit x2

20 EXCELLEREN NAAR FVT DOOR 7 GEÏNTEGREERDE TRANSFORMATIES WORLD-CLASS PRODUCTION TECHNOLOGIES SIMULTANEOUS PRODUCT & PRODUCTION DEVELOPMENT DIGITAL FACTORY HUMAN-CENTERED PRODUCTION NETWORKED FACTORY ECO-PRODUCTION SMART PRODUCTION 20

21 AANPAK TRANSFORMATIE? 2. Nulaudit 1. Intake / Ambitieniveau T7 SLIMME FABRIEK T6 ECO-PRODUCTIE T1 WORLD CLASS PRODUCTIEMIDDELEN 5,0 4,0 3,0 2,0 1,0 0,0 T2 SIMULTANE PRODUCT- EN PRODUCTIEONTWIKKELING T3 DIGITALE FABRIEK 3. Ontwerp nieuw productieproces IWT 3 mio T5 GENETWERKTE FABRIEK T4 HUMAN CENTERED PRODUCTIE Tenneco Factory of the Future 6. Concurrentiepositie versterkt 5. FvT Audit T1 WORLD CLASS PRODUCTIEMIDDELEN 5,0 4. Start uitvoering T7 SLIMME FABRIEK T6 ECO-PRODUCTIE 4,0 3,0 2,0 1,0 0,0 T2 SIMULTANE PRODUCT- EN PRODUCTIEONTWIKKELING T3 DIGITALE FABRIEK T5 GENETWERKTE FABRIEK T4 HUMAN CENTERED PRODUCTIE 21

22 Herman Derache, directeur hermanderache hermanderache

23 #sirris