Pilot Operated Pressure Relief Valves Series R4V / R6V
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- Emil Day
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1 Characteristics Series RV / R6V Pilot operated pressure relief valves series RV (DIN 230 Form D) and R6V (DIN 230 Form E) consist of a manually adjusted pilot stage and a seated type main stage. A vent function with a solenoid operated directional valve is available for circulation at minimum pressure. Features Pilot operated with manual adjustment 2 interfaces - RV subplate ISO 626 (DIN 230 Form D) with VV01 vent valve - R6V subplate ISO 626 (DIN 230 Form E) with CETOP 03 vent valve 3 pressure stages 3 adjustment modes: - hand knob - acorn nut with lead seal - cylinder lock Remote control via port X R6V06 RV06 with vent valve R6V06 with vent valve Function: Series RV/R6V System pressure in port P is applied via the X gallery to the spring loaded cone in the pilot head. The pilot head controls the pressure in the Z area on top of the main cartridge which is additionally kept close by the main spring. If the pilot pressure exceeds the setting pressure the pilot cone opens and thus limits the pilot pressure. When the system pressure exceeds the pilot pressure plus the spring force, the main cartridge opens to port T and limits the pressure in port P to the adjusted level. R6V06 with vent valve Series RV/R6V with vent function Additionally to the relief function, a solenoid operated vent valve connects the Z area to tank. This allows oil circulation from P to T at minimum pressure drop. The vent valve can either be a standard CETOP 03 valve (R6V) or a sandwich unit (RV). For both types the vent position can be either at the energized or de energized solenoid RV-R6V UK.indd
2 Ordering Series RV / R6V R V 5 Pressure valve Interface Relief function Nominal size Max. pressure (350 bar) Drain port Pressure setting range Adjustment Pilot oil Seals series (not required for ordering) Modifications 6 Subplate mounting ISO 626 Interface Seals 1 NBR 5 FPM A RV B R6V Nominal size 03 NG10 06 NG25 10 NG32 Interface 3 RV Pressure stages 1 up to 105 bar 3 up to 210 bar 5 up to 350 bar Drain port Y port in mounting pattern 9 R6V Y-port = G 1/8 Pilot oil Drain line 0 internal 1 external from subplate 2 2) external from valve body (Y-port) 1 3 Adjustment Hand knob 32 mm dia. (standard) Acorn nut with lead seal Cylinder lock RV only. 2) R6V only. RV-R6V UK.indd
3 Ordering RV / R6V with Vent Function R V 5 Pressure valve Relief function Max.pressure (350 bar) Pressure setting range Pilot oil Solenoid voltage Seals Modifications Interface Nominal size Drain port Adjustment Vent valve function series (not required for ordering) 6 Subplate mounting ISO 626 Interface Modification 031 ) Vent function with slow unloading VFM 2)) Vent function with slow unloading Seals 1 NBR 5 FPM Nominal size 03 NG10 06 NG25 10 NG32 A B RV R6V Interface 3 RV Pressure stages 1 up to 105 bar 3 up to 210 bar 5 up to 350 bar Drain port Y port in mounting pattern 9 R6V Y-port = G 1/8 Voltage G0R 12 V = G0Q 2 V = GAR 3) 98 V = GAG 3) 205 V = W30 W V / 50 Hz 120 V / 60 Hz 230 V / 50 Hz 20 V / 60 Hz 1 3 Adjustment Hand knob (Standard) Acorn nut with lead seal Turning knob with key lock Vent valve Solenoid not activ. unpress. circulation Solenoid activated unpress. circulation Pilot oil Drain line 0 internal 1 external from subplate 2 2) external from valve body (Y-port) RV only. 2) R6V only. 3) To be used in combination with rectifier plugs at 120 VAC / 230 VAC power supply. ) Vent valve function code 09 only. RV-R6V UK.indd
4 Technical Data Series RV / R6V RV/R6V General Nominal size NG10 NG25 NG32 Interface Subplate mounting acc. ISO 626 (DIN 230) Mounting position Unrestricted, horizontal mounting preferred Ambient temperature [ C] MTTF D value [years] 75 Weight Series R6V Series RV [kg] [kg] Hydraulic Max. operating pressure [bar] Ports P (or A) and X up to 350, Port T (or B) and Y 30 Pressure stages [bar] 105, 210, 350 Nominal flow [l/min] Fluid Hydraulic oil according to DIN 5152 Viscosity, permitted [cst] / [mm²/s] recommended [cst] / [mm²/s] Fluid temperature [ C] (NBR: ) Filtration ISO 06 (1999); 18/16/13 RV/R6V with vent function General Nominal size NG10 NG25 NG32 Interface Subplate mounting acc. ISO 626 (DIN 230) Mounting position Ambient temperature [ C] MTTF D value [years] 75 Weight Hydraulic Series R6V Series RV [kg] [kg] Unrestricted, horizontal mounting preferred Max. operating pressure [bar] Ports P (or A) and X up to 350, port T (or B) and Y 30 Pressure stages [bar] 105, 210, Nominal flow [l/min] Fluid Hydraulic oil according to DIN 5152 Viscosity, permitted [cst] / [mm²/s] recommended [cst] / [mm²/s] Fluid temperature [ C] (NBR: ) Filtration ISO 06 (1999); 18/16/13 Electrical Duty ratio [%] 100 ED; CAUTION: coil temperature up to 150 C possible Protection class Supply voltage IP65 in accordance with EN (with correctly mounted plug-in connector) G0R G0Q GAR GAG W30 W31 [V] 12 V = 2 V = 98 V = 205 V = 110 V/50 Hz 120 V/60 Hz V/50 Hz 20 V/60 Hz Tolerance supply voltage [%] ±10 ±10 ±10 ±10 ±5 ±5 Current consumption hold [A] / / 0.27 in rush [A] / / 1.2 Power consumption hold [W] / 70 VA 70 / 70 VA in rush [W] / 290 VA 280 / 290 VA Solenoid connection Connector as per EN , solenoid identification as per ISO 961 Wiring min. [mm 2 ] 3 x 1.5 recommended Wiring length max. [m] 50 recommended RV-R6V UK.indd
5 Characteristic Curves p/q performance curves NG10 Series RV / R6V NG25 NG32 Minimum pressure curve All characteristic curves measured with HLP6 at 50 C. The performance curves are measured with external drain. For internal drain the tank pressure has to be added to curve. RV-R6V UK.indd
6 Dimensions Pilot Operated Pressure Relief Valve Series R6V R6V L3 L5 30 X3 X5 X1 X2 dxt Hand knob B2 B1 L1 L2 X7 Ød3xt3 Ød6 H3 Y3 Ød2 X P T Ød1 Y1 Cylinder lock H1 H6 Ød5 H2 H5 L6 Y Y: external drain port G 1/8 NG ISO-code x1 x2 x3 x x5 x6 x7 y1 y2 y3 y y5 y * * * Tolerance at X and Y pin holes and screw holes ±0.1, at port holes ±0.2. NG ISO-code B1 B2 H1 H2 H3 H H5 H6 L1 L2 L3 L L5 L * * * NG ISO-code d1max d2max d3 t3 d t d5 d6 Subplate * M SPP 3R6B * M SPP 6R10B * M SPP 10R12B 910 NG NBR FPM Surface finish 10 BK9 x M12x5 ISO Nm ±15 % S S BK366 x M16x70 ISO Nm ±15 % S S BK507 x M18x75 ISO Nm ±15 % S S Details see chapter 12, series SPP. RV-R6V UK.indd
7 Dimensions Pilot Operated Pressure Relief Valve Series R6V R6V with vent function L3 X3 X5 X1 X2 dxt Y3 B2 B1 Ød2 X P T Ød1 Y1 L1 L2 X7 Ød3xt3 Hand knob H1 15 Ød6 Cylinder lock H3 H Y: external drain port G 1/8 H2 H6 H5 Y Ød5 L5 30 L6 NG ISO-code x1 x2 x3 x x5 x6 x7 y1 y2 y3 y y5 y * * * Tolerance at X and Y pin holes and screw holes ±0.1, at port holes ±0.2. NG ISO-code B1 B2 H1 H2 H3 H H5 H6 L1 L2 L3 L L5 L * * * NG ISO-code d1max d2max d3 t3 d t d5 d6 Subplate * M SPP 3R6B * M SPP 6R10B * M SPP 10R12B 910 NG Surface finish NBR FPM 10 BK9 x M12x5 ISO Nm ±15 % S S BK366 x M16x70 ISO Nm ±15 % S S BK507 x M18x75 ISO Nm ±15 % S S Details see chapter 12, series SPP. RV-R6V UK.indd
8 Dimensions Pilot Operated Pressure Relief Valve Series RV RV X1 X2 X3 X X5 Ød2 dxt Y5 Ød3xt3 Y Y Y3 B1 A B Ød1 Y2 Y1 Cylinder lock B2 X L1 L2 L5 30 X6 Ød2 L6 L Hand knob Ød6 Ød5 Acorn nut with lead seal H2 H5 H1 NG ISO-code x1 x2 x3 x x5 x6 x7 y1 y2 y3 y y5 y * * * Tolerance at X and Y pin holes and screw holes ±0.1, at port holes ±0.2. NG ISO-code B1 B2 H1 H2 H3 H H5 H6 L1 L2 L3 L L5 L * * * NG ISO-code d1max d2max d3 t3 d t d5 d6 Subplate * M SPP 3M6B * M SPP 6M8B * M SPP 10M12B 910 NG Surface finish NBR FPM 10 BK505 x M10x35 ISO Nm ±15 % S S BK85 x M10x5 ISO Nm ±15 % S S BK506 6x M10x5 ISO Nm ±15 % S S Details see chapter 12, series SPP. RV-R6V UK.indd
9 Dimensions Pilot Operated Pressure Relief Valve Series RV RV with vent function L1 L2 L5 30 X1 X2 X X3 X5 Ød2 dxt Y5 Ød3xt3 Y Y Y3 B1 A B Ød1 Y2 Y1 Cylinder lock B2 B3 X L6 L7 L 15 Acorn nut with lead seal X6 Ød2 Hand knob Ød6 Ød5 H3 H2 H H1 NG ISO-code x1 x2 x3 x x5 x6 x7 y1 y2 y3 y y5 y * * * Tolerance at X and Y pin holes and screw holes ±0.1, at port holes ±0.2. NG ISO-code B1 B2 B3 H1 H2 H3 H H6 L1 L2 L3 L L5 L6 L * * * NG ISO-code d1max d2max d3 t3 d t d5 d6 Subplate * M SPP 3M6B * M SPP 6M8B * M SPP 10M12B 910 NG 10 BK505 x M10x35 ISO Nm ±15 % S ) S ) 25 BK85 x M10x5 ISO Nm ±15 % S ) S ) 32 BK506 6x M10x5 ISO Nm ±15 % S ) S ) VV01, AC solenoid S S VV01, DC solenoid S S NBR Details see chapter 12, series SPP. 2) Please combine seal kit of one size with seal kit of VV01 solenoid for complete seal kit. FPM Surface finish RV-R6V UK.indd
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