Innovation Days 2016 SIEMENS. SIMOCODE pro. Unrestricted / Siemens AG All rights reserved.

Transcription

1 Innovation Days 2016 SIEMENS SIMOCODE pro siemens.com/answers

2 Modern motor management to boost plant availability Current market demands: DIGITALIZATION Monitoring independently of the automation system?" Communication via PROFINET, PROFIBUS or MODBUS RTU? Targeted avoidance of plant failures and downtimes? Simple and cost-effective motor management? Detailed diagnostics of entire process? The answer: SIMOCODE pro Page

3 The SIMOCODE success story: Successful for decades thanks to innovations Introduction More than 25 years experience with motor management systems 3UF2 DP 3UF5 pro 3UF7 pro Safety pro V PN pro S pro V Modbus PROFIBUS FMS PROFIBUS DP PROFIBUS DP PROFINET IO Modbus RTU 3UF1 SINEC L Page

4 Tailored motor management functions exactly as needed SIMOCODE pro S smart and compact. Ideal for the entry level + SIMOCODE pro V variable and intelligent. + The motor management system protects, monitors, safeguards and controls constant-speed motors in the low-voltage range and links the higher-level automation system and the motor feeder intelligently Page

5 Multifunctional, electronically full motor protection for rated motor currents up to 820 A Motor protection functions protects three-phase motors or AC motors Type Overload protection Unbalance protection Stalled rotor protection Thermistor protection Function Overload protection in accordance with IEC (trip classes) Approved for Ex e/d motors Shutdown time can be adapted very precisely to the power-up behavior of the motor Monitoring of the level of phase unbalance Definable and delayable response when a limit is exceeded Fast tripping Definable and delayable response when the motor current rises above an adjustable stalled rotor protection level / current threshold Direct temperature measurement in the motor using binary PTC thermistors Page

6 SIMOCODE pro Extended Functions Overview of further function categories Type Monitoring functions Control functions Standard functions Test functions Function Current limits / voltage monitoring Ground-fault monitoring internal / external Operation monitoring / operating hours monitoring / motor stop time monitoring / number of starts monitoring Switching state of the contactors Monitoring of the on and off sequence Monitoring of the switching state Mutual interlocking of the contactors Connections between control station outputs and contactor/control inputs Test position feedback (TPF) enables "cold running" of the feeder Power failure monitoring (UVO) enables a defined response to power failures Emergency start clears the thermal memory External fault used to monitor any statuses and/or external devices Test function enables the checking of all motor-protection-related functions and components Page

7 Optimum connection between motor application and plant control level via PROFINET IO Applications and references Possible motor applications Automation Operator Station S7-400F Engineering Station Ethernet Maintenance Station Power Management SIMOCODE SIMOCODE pro provides a standardized interface between the application and the PLC. PROFINET IO Application SIMOCODE pro can be used flexibly with regard to the application. All functions configured in SIMOCODE are also available in case of communication or PLC failure. Pump Fan Mixer Slide Soft starter Circuit breaker Page

8 System redundancy is a door opener for PROFINET applications in process industries. SIMOCODE pro V PN system redundancy Feature / Function PROFINET system redundancy support With SIMATIC S7-400H and PN system redundancy ideal for complex applications in process automation Uninterrupted communication with the PLC in case of e.g. - loss of a single PLC - loss of any other single component - wire break Web server available in additional languages: Russian and Chinese Customer benefit Significant increased plant availability Minimum production downtimes; maximum productivity Prevention of high restart costs Additional language support for further focus countries Page

9 Examples for PROFINET topologies in switchgear PROFINET system redundancy and media redundancy MRP Open ring (U-form) and several MRP rings with single switch Open ring (U-form) and several MRP rings with red. switch System Management PCS 7 CPU410-5H System Management PCS 7 CPU410-5H e.g. Scalance XF 204 e.g. Scalance XF 204 e.g. Scalance XF 204 e.g. Scalance XF 204 MRP MRP MRP MRP Subsystem 1... Subsystem n Subsystem 1... Subsystem n Page

10 SIMOCODE pro V PROFINET Web server and OPC UA Server Direct client-server communication via Ethernet without PLC Data access via web browser and OPC UA client Web server OPC UA server SIMOCODE pro V PN Access to web server PC Web browser Access to OPC UA data Touch panel Industrial Ethernet / PROFINET IO Functions Control of the motor feeder, e.g., via touch panel Diagnostic messages Measured values and statistical data IT security functions: Authentication at user level Encryption and signature Advantage No PLC required because of direct client-server communication HMI panel as powerful operator panel for multiple SIMOCODE pro units Page

11 Use in the process industry - tuned to special requirements Protects and starts Ex d/e motors Overview of industries and applications Steel industry Paper industry/ pulp Pharmaceuticals Water supply and distribution Chemical industry /oil and gas Cement industry Glass industry Mining industry Page

12 Water and Wastewater engineering Page

13 SIMOCODE Typicals simplify Engineering, Operation and Service Introduction SIMOCODE Typicals defined standards of withdrawable units for different applications: SIMOCODE Typical Pumps Heaters Fans Valves Page

14 SIMOCODE in Motor Control Center (MCC) Compartment Identification Enables exchange of a MCC load feeder with minimum plant downtime Switchboard installation Switchboard drawer with MCC load feeder Current/ voltage measuring module Basic unit Expansion module Operator panel System bus Initialization module Y-connection cable Control plug Withdrawable unit replacement today with an Initialization Module Automatic initialization via the permanently installed initialization module with correct address as well as correct parameters. Page

15 SIMOCODE is used in many relevant Processes Compressor station Storage Treatment plants Onshore production Refinery Page

16 Control of Ball Valves with SIMOCODE Compressor station Solution Engineering via SIMOCODE ES Operator station 400 V PROFINET / Ethernet PROFIBUS DP Automation/Process control system Circuit breaker SIMOCODE pro Basic unit Current measurement modul Timer function Manual operation Contactors Torque monitoring MCC motor feeder withdrawable unit Limit switches Limit switches Pipe Page

17 Safe and reliable motor management Top highlights at a glance Multifunctional and solid-state full motor protection, independently of the automation system + Safe shutdown of motors + Open communication via PROFIBUS or PROFINET + Detailed operating, service and diagnostic data + Convenient engineering thanks to SIMOCODE ES, also in the TIA Portal + Integration into process control systems + Page

18 SIMOCODE pro Find out more: Experience modern motor management with SIMOCODE pro Detailed information about the SIMOCODE pro system as a video: Safety functions PROFINET interfacing Operating principle of the initialization module in the MCC Use of SIMOCODE ES in the TIA Portal SIMOCODE pro at a glance! Page