Industrial Lifting Equipment
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- Colleen Skinner
- 9 years ago
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1 Industrial Lifting Equipment Safety Reliability Efficiency Expertise
2 Lifting ir Winches LIFTSTR Portable Winches - Reliable and Safe Lightweight and compact design Versatile Easy to carry. Robust steel construction. Insensitive to dust and humidity. High efficiency planetary gear box Integrated inside winch drum keeping size to a minimum. 5:1 design factor. Rated capacity calculated at drum top layer LIFTSTR winch will always lift its rated capacity at any layer of rope. t rated load, its lifting speed is constant at all layers. Reliable gear type air motor etter ability than other motors to accept contaminated air. High starting torque ensuring good spotting capability. Virtually maintenance free and reduced downtime. Precise positioning Variable speed through direct control lever with Lift & Shift system or progressive remote pilot pendent. Increased safety Self adjusting automatic disc brake, fully enclosed for better protection and corrosion resistance Maintenance free. E models E compliant models include as standard drum guard, main air emergency stop, overload protection and upper / lower limit switches. LS2-600R-L-E LS1500RG-L-E LIFTSTR winches are particularly suitable for use in potentially explosive atmospheres, unlike electric winches. They are classified as standard as Equipment ategory 2 for applications in Zone 1 and 2 (s per TEX 94/9/E directive for Surface Industry). TEX Marking: Ex II 2 G c II 135 X Specifications at 6.3 bar dynamic pressure (when winch is running) Working pressure range 5 to 7 bar. s per European Standard EN Group of mechanism as per FEM 1m / ISO M3. Rated capacity at TOP LYER (kg) LIFTING SPEE T RTE LO at top rope at lowest rope layer (m/min) layer (m/min) Lifting Ratings at 5:1 esign Factor LS2-300R LS2-300RG LS2-600R LS2-600RG LS-1500R LS-1500RG (1) Measured with recommended rope diameter (see table below). Rated ir consumption Sound pressure as Weight with rated load per EN without rope of layers (1) (m 3 /min) d() (kg) TEX marking Ex II 2 G c II 135 X Rope capacity with recommended rope diameter Minimum rope breaking force (kn) Recommended rope diameter (mm) Lifting Ratings at 5:1 esign Factor LS2-300R LS2-300RG LS2-600R LS2-600RG LS-1500R LS-1500RG umulated working rope capacities in meters (2) with REOMMENE ROPE IMETER Layer 1 Layer 2 Layer 3 Layer 4 Layer 5 Layer 6 Layer Max. rope storage capacity (m) (2) s per EN , the working rope capacity leaves a free space of at least 1.5 times the nominal rope diameter from the top of the drum flanges Industrial Lifting Equipment
3 How to order LIFTSTR ir Winches To order your winch, specify complete model as shown below: LIFTSTR E marked models are compliant with the European Machinery irective 2006/42/E and the European Standard for Power riven Winches EN These models include as standard the following safety features: rum guard Emergency stop with main air shut-off valve as per EN 418 Overload protection Upper / lower limit switches rum guard and emergency stop (standard on E version) L S R G L M P J 1 2 E LS2-300R LS2-600R LS1500R Series and capacity imensions (mm) LIFTSTR 300 kg LIFTSTR 600 kg LIFTSTR kg s LS2-300R, LS2-300RG, LS2-600R and LS2-600RG TEX ompliance No letter = s std - TEX compliance for Group II, Surface Industry M = TEX compliance package for Group I, Mining Industry (on request) - only for LS1500R rum No letter = Standard G Long drum 163 ± 5 L PH ontrol type Lever control lloy pecision PHS pendent PHR ast iron pecision PHS pendent = 216 = = 287 = Limit switches (standard on E models) Rope entry 25 Emergency stop device (standard on E models) ontrol length XM ontrol length in metres e.g. 5M (only when with pendent control) (1) For winches used with compressed air temperature above 60. (2) s per EN on main load bearing parts. imensions (mm) LS2-300R LS2-300RG LS2-300R-E LS2-300RG-E LS2-600R LS2-600RG LS2-600R-E LS2-600RG-E s LS1500R and LS1500RG Limit switches (standard on E version) Overload protection (standard on E version) Ø 231 Mounting: 4 x 11 mm Ø holes Ø 140 Limit switches (standard on E models) PHS control (with emergency stop as standard on E version) (E models) Options Low temp design (-20 ). G rum guard. H High Temp. Motor (60 to 85 ) (1) J12 irline filter and lubricator assembly J123 irline filter / regulator / lubricator assembly M 3.1 material traceability certificates (2) P 150 µ marine paint. W Witness test. Specify W1 for S or W2 for NV or W3 for LRS or W4 for lient witness of load test. -E Ingersoll Rand RO Series irline accessories (J123 option). ompliance with the European Machinery irective (no letter = non E version). 224 Emergency stop device (standard on E models) ir inlet 3/4 SP Oil level ir inlet 3/4 SP Lifting ir Winches imensions (mm) LS1500R LS1500RG LS1500R-E LS1500RG-E Rope entry Mounting: 4 x 13 mm Ø holes Ø 290 Ø (E models) Overload Protection (standard on E models) Industrial Lifting Equipment 3
4 Pulling ir Winches PULLSTR Portable Winches - Reliable and Safe esigned for pulling applications Intended for use on flat horizontal surfaces Free Spooling clutch allows operators to manually position wire rope. 3.5:1 design factor. Rated capacity calculated at lowest rope layer, corresponding to the maximum pulling force allowed. Lightweight and compact design Versatile Easy to carry. Robust and all steel construction. Insensitive to dust and humidity. High efficiency planetary gear box Integrated inside winch drum keeping size to a minimum. Reliable gear type air motor etter ability than other motors to accept contaminated air. Virtually maintenance free and reduced downtime. Precise positioning Variable speed through direct control lever with Lift & Shift system or progressive remote pilot pendent. Increased safety Self adjusting automatic disc brake, fully enclosed for better protection and corrosion resistance Maintenance free. E models E compliant models include as standard drum guard and main air emergency stop. PS2400RG-L-E PS2-1000R-PH5M-E PULLSTR winches are particularly suitable for use in potentially explosive atmospheres, unlike electric winches. They are classified as standard as Equipment ategory 2 for applications in Zone 1 and 2 (s per TEX 94/9/E directive for Surface Industry). TEX Marking: Ex II 2 G c II 135 X kg PS2-1000R and PS2-1000RG Rope 6.5 mm Ø Specifications at 6.3 bar dynamic pressure (when winch is running) Working pressure range 5 to 7 bar s per European Standard EN Group of mechanism as per FEM 1m/ISO M3. Pulling force: Lowest/ top layer (kg) Rated ir consump. Sound pressure as Weight / rated load per EN wo.rope of layers (1) (m 3 /min) d() (kg) Pulling Ratings at 3.5:1 esign Factor PS2-1000R PS2-1000RG PS2400R PS2400RG 1000 / / / / (1) Measured with recommended rope diameter (see table below). (2) For PS4000RG, line pulls are reduced by 10% and line speeds are increased by 10%. TEX marking ExII2GcII 135 X kg Use area Speed in m/min Use area 1st layer 5 th layer PS2400R and PS2400RG Rope 10 mm Ø First layer 4 th layer Speed in m/min Rope capacity with recommended rope diameter Minimum rope breaking force (kn) Recommended rope diameter (mm) Pulling Ratings at 3.5:1 esign Factor PS2-1000R PS2-1000RG PS2400R PS2400RG umulated working rope capacities in meters (2) with REOMMENE ROPE IMETER Layer 1 Layer 2 Layer 3 Layer 4 Layer Max. rope storage capacity (m) (2) s per EN , the working rope capacity leaves a free space of at least 1.5 times the nominal rope diameter from the top of the drum flanges Industrial Lifting Equipment
5 How to order PULLSTR ir Winches To order your winch, specify complete model as shown below: PULLSTR E marked models are compliant with the European Machinery irective 2006/42/E and the European Standard for Power riven Winches EN These models include as standard the following safety features: rum guard Emergency stop with main air shut-off valve as per EN 418 rum clutch (standard on all PULLSTR Series) imensions (mm) s PS2-1000R and PS2-1000RG imensions (mm) PS2-1000R PS2-1000RG PS2-1000R-E PS2-1000RG-E rum guard (standard on E version) Emergency stop (standard on E version) = 216 = = 287 = Rope entry 25 PHS control (with emergency stop as standard on E version) Ø 231 Ø 140 Mounting: 4 x 11 mm Ø holes (E models) Ingersoll Rand RO Series irline accessories (J123 option). P S R G L M P J 1 2 E Series and capacity PS2-1000R PULLSTR kg PS2400R PULLSTR kg TEX ompliance No letter = s std - TEX compliance for Group II, Surface Industry M = TEX compliance package for Group I, Mining Industry (on request) - only for PS2400R rum No letter = Standard G Long drum L PH ontrol type Lever control lloy pecision PHS pendent PHR ast iron pecision PHS pendent ontrol length XM ontrol length in metres e.g. 5M (only when with pendent control) (1) For winches used with compressed air temperature above 60. (2) s per EN on main load bearing parts. Options Low temp design (-20 ). G rum guard. H High Temp. Motor (60 to 85 ) (1) J12 irline filter and lubricator assembly J123 irline filter / regulator / lubricator assembly M 3.1 material traceability certificates (2) P 150 µ marine paint. W Witness test. Specify W1 for S or W2 for NV or W3 for LRS or W4 for lient witness of load test. -E ompliance with the European Machinery irective (no letter = non E version). Emergency stop device (standard on E models) ir inlet 3/4 SP Oil level Pulling ir Winches 163 ± s PS2400R and PS2400RG imensions (mm) PS2400R PS2400RG PS2400R-E PS2400RG-E Emergency stop device (standard on E models) Rope entry Ø 290 Ø 180 ir inlet 3/4 SP Mounting: 4 x 13 mm Ø holes 16 (all models) Industrial Lifting Equipment 5
6 ir hain Hoist to 500 kg apacity LK ompact, High Performance and urable Hoist Lightweight and durable Robust high strength aluminium housing Easy to transport. FEM/ISO mechanism classification 1m/M4. Up to 800 hours of operating time without any maintenance! Insensitive to dust and humidity. orrosion resistant load chain for better protection and longer life. urable powder coated paint finish. ottom hook on anti-friction needle type thrust bearings. Efficiency 100% duty cycle multi-vane motor voids downtime. Very low air consumption. Precise load positioning through full flow control pendent. Low noise level (75 d). Safety Self adjusting internal automatic disc brake no maintenance required. Top and ottom limit switches ensure safe operation. Main air emergency stop button at pendent. Fabric chain bucket as standard to keep slack chain out of the way. ompliant with the European Machinery irective. Versatility Swivel top hook can be easily converted to fixed position with 90 increments. The hoist can be associated to a translation trolley by hook attachment (see PT005 trolley) or by rigid mounting (see RT010 trolley). New L500K-210-6U-E LK Series air hoists are particularly suitable for use in potentially explosive atmospheres, unlike electric hoists. In their standard design, they are classified as equipment category 3 for applications in zone 2 as per TEX 94/9/E irective (TEX marking Ex II 3 G c II 135 X). Specifications at 6.3 bar dynamic pressure (when hoist is running) Working pressure 5 to 7 bar. Rated Falls Min. capacity of load headroom (kg) chain (mm) LK Series - Hook mount configuration L125K L250K L500K Lifting speed Lifting speed Lowering speed at rated load at no load at rated load (m/min) (m/min) (m/min) (1) Sound pressure levels are measured per European Standard EN (2) Weight with standard height of lift (3 m) and standard length of control (2 m). ir cons. at Sound rated load pressure (1) (m 3 /min) (db) Hoist hain hain weight/ weight (2) size 1m extra lift (kg) (mm) (kg) x x x Industrial Lifting Equipment
7 How to order LK ir Hoists To order your hoist, specify complete model as shown below. LK hoists are delivered as standard in compliance with the European Machinery irective 2006/42/E and the European Standard for Power riven Hoists EN They include as standard a main air emergency stop and a chain bucket. Standard emergency stop on pendent control Ingersoll Rand RO Series irline accessories (J123 option). L K J 1 2 U E Series / load capacity L125K L250K L500K 125 kg 250 kg 500 kg * Standard heights of lift kg 183 ir inlet 3/8 NPT ontrol type 2 Full fow pendent control kg 250 kg Suspension Fixed lug (Rigid mounting part for RT010 trolley) Swivel top hook 250 kg 500 kg 500 kg Lift in ft feet (3 m)* feet (4.5 m)* feet (6 m)* XX bove 20 ft, specify height of lift in feet (200 ft max. for L125K & 250, 100 ft max. for L500K) ccessories Lower hook Steel snap hook ontrol length in ft 6 6 feet (1.8 m) feet ( 4 m) feet (5.5 m) XX Specify length of control in feet (40 ft / 12 m max. pendent hose length), PT005-8 hook-on trolley Wheels are cast iron and the universal tread fits either flat or tapered beams. 0.5 ton load capacity. Flange adjustment: 66 to 203 mm. Min. beam height: 100 mm. Min. curve radius: 915 mm Weight: 9 kg. Extension kit for wide beam: 203 to 330 beam width, part no. PT005-WFK (weight: 2.5 kg). Options J12 irline filter and lubricator assembly J123 irline filter, regulator, lubricator assembly RT010S-P00P rigid mount trolley The twin suspension shaft RT Series trolley offers a rigid connection for the LK air hoists. The wheels have a universal tread for use on flat or tapered beams. lug adapter is required for use (select "" suspension in the "how to order" or order separately part no. LK250K-425). 1 ton load capacity. : With L125K and L250K hoist, 358 mm. With L500K hoist, 390 mm. Flange adjustment: 68 to 152 mm. Min. beam height: 127 mm. Min. curve radius: 915 mm Weight: 14.1 kg Standard equipment U hain bucket, 40 ft of lift capacity for L125K and L250K, 20 ft of lift capacity for L500K -E ompliance with the European Machinery irective (includes emergency stop as standard) ir hain Hoists Other dimensions in mm L125K L250K L500K MR Quick exhaust valve with fittings In order to reduce the control response time, quick exhaust valves are required from 19 ft (5.8 m) of pendent hose length. Valves need to be evenly spaced between pendent handle and hoist on "up" and "down" hoses. From 19 ft to 30 ft (5.8 to 9 m), 1 valve per hose is required From 30 ft to 40 ft (9 to 12 m), 2 valves per hose are required. Valves to be ordered as a separate item. Industrial Lifting Equipment 7
8 ir hain Hoist to 1000 kg apacity MLK Heavy uty, High Speed Production Hoist Rugged construction for severe duty use Robust high strength aluminium housing with durable powder coated paint finish. Insensitive to dust and humidity. 100% duty cycle multi-vane motor voids downtimes. orrosion resistant load chain. Efficiency High lifting and lowering speeds. Low air consumption. Precise load positioning through pilot pendent or pull chain. Low noise level (89 d). Safety Self adjusting automatic disc brake, fully enclosed for better protection No maintenance required. Top and ottom limit switches ensure safe operation. Versatility Numerous options available for adaptation to your application: chain containers, rigid mounting trolleys, E compliant versions, spark resistant versions suitable for TEX zone 1, etc (see "how to order"). ML500K E MLK Series are particularly suitable for use in potentially explosive atmospheres. In their standard design, they are classified as equipment category 3 for applications in zone 2 as per TEX 94/9/E irective (TEX marking Ex II 3 G c II 135 X). They are also available in spark resistant, version for use in explosive atmospheres Zone 1 (TEX marking Ex II 2 G c II 135 X). Specifications at 6.3 bar dynamic pressure (when hoist is running). Working pressure 5 to 7 bar. Rated Falls Min. capacity of load headroom (kg) chain (mm) Lifting speed Lifting speed Lowering speed at rated load at no load at rated load (m/min) (m/min) (m/min) ir cons. at Sound rated load pressure (1) (m 3 /min) (db) Hoist hain hain weight/ weight (2) size 1m extra lift (kg) (mm) (kg) MLK Standard Series / Hook mount configuration ML250K x ML500K x ML1000K x MLK for explosive atmosphere Zone 1 (as per TEX Ex II 2 G c II 135 X) / Hook mount configuration ML250KR ML500KR x x Trolley Mount onfiguration dditional specifications Rated capacity (kg) Trolley + Hoist min. headroom (mm) MLK Series with RT010 plain trolley (3) ML250K(R) ML500K(R) ML1000K(R) MLK Series with RT010 motorised trolley Trolley flange adjustment (mm) Min. inside curve radius (m) ML250K(R)...H ML500K(R)...H ML1000K...H MLK Series with TIR6600 motorised trolley for wide beam ML250K(R)...H ML500K(R)...H ML1000K...H Travelling speed at rated load (m/min) Trolley air cons. at rated load (m 3 /min) Weight (hoist + trolley) (kg) (2) (1) Sound pressure levels are measured per European Standard EN (2) Weight with standard height of lift (3 m) and standard length of control (2 m). (3) lso available with hand chain control on request Industrial Lifting Equipment
9 How to order MLK Hoists To order your hoist, specify complete model as shown below. For hoists with trolley, specify beam size, type and flange width. MLK E marked models are compliant with the European Machinery irective 2006/42/E and the European Standard for Power riven Hoists EN They include as standard a main air emergency stop (not available with pull cord control). MLK under manual trolley MLK under motorised trolley M L K 3 H U E Series / load capacity Standard Series ML250K 250kg ML500K 500kg ML1000K 980kg Spark Resistant Series (1) ML250KR 250kg ML500KR 500kg E H ontrol type 1 ord control (not available for hoist under motorized trolley) 2 PHS pendent 3 Two motor PHS Pendent (for hoist & trolley) G F Swivel air inlet 5 m capacity hain bucket J Suspension Swivel top hook (not for spark resistant model) Plain rigid universal trolley H Vane motor driven universal trolley H Vane motor driven universal trolley for wide beam R ronze hook (only for spark resistant model) Lift in ft feet (3 m) XX Specify height of lift in feet, e.g. 10 = 10 ft (3 metre) ontrol length in ft X Specify length of control in ft, for standard models,, e.g. 6 = 6 ft (1.8 metre) RX Specify length of control in ft, for spark resistant models, e.g. R6 = 6 ft (1.8 metre) Options J12 irline filter and lubricator assembly J123 irline filter / regulator / lubricator assembly S hain container Steel U hain container Fabric -E ompliance with the European Machinery irective. (1) Spark Resistant Series include top and bottom hooks in bronze and stainless steel load chain. In addition, copper plated trolley wheels when fitted with trolley. Hook mount configuration E F G H (2) J ir Inlet Ø Hook Mount imensions in mm ML250K /2" NPT ML250KR /2" NPT ML500K /2" NPT ML500KR /2" NPT ML1000K /2" NPT Trolley Mount imensions in mm ML250K(R) /2" NPT ML500K(R) (105) (28) 1/2" NPT ML1000K /2" NPT ML250K(R)...H /2" NPT ML500K(R)...H (105) (28) 1/2" NPT ML1000K...H /2" NPT ML250K(R)...H /2" NPT ML500K(R)...H (105) (28) 1/2" NPT ML1000K...H /2" NPT (2) imension for a 5 m capacity fabric chain bucket. For 13 m capacity fabric chain bucket, add 152 mm For 8 m capacity metallic chain bucket, add 63 mm For 12 m capacity metallic chain bucket, add 216 mm. ir hain Hoists Standard trolley mount configuration with RT010 trolley Plain () or motorised (H) Trolley mount configuration with TIR6600 trolley for wide beam Motorised only (H) ØE ØE ØF ØF G G H H J J Industrial Lifting Equipment 9
10 ir hain Hoist to 2000 kg apacity PLIR PLUS Hoist for Precise Positioning Precise positioning Exclusive gear type air motor with high starting torque offering precise spotting capability. Infinitely variable speed control through pilot pendent. Rugged and compact design, ompact and lightweight aluminium body. High power to weight ratio (e.g. 24 kg for 2 ton capacity). 100% duty cycle gear motor Insensitive to dust and humidity or contaminated air. orrosion resistant load chain. Safety Self adjusting automatic disc brake, fully enclosed for better protection No maintenance required. Fully integrated top and bottom limit switches. Overload protection device as standard on E marked 1.6 and 2 ton versions, (optional on all other versions). Versatility Numerous options available for adaptation to your application: chain containers, rigid mounting trolleys, E compliant versions, specific versions with stainless steel load chain. Specifications at 6.3 bar dynamic pressure (when hoist is running). Working pressure 5 to 7 bar. s per European Standard EN Group of mechanism as per FEM 1m / ISO M3. PL500K-22M2-E PLIR PLUS under motorised trolley for wide beam PLIR PLUS Series are particularly suitable for use in potentially explosive atmospheres. In their standard design, they are classified as equipment category 3 for applications in zone 2 as per TEX 94/9/E irective (TEX marking Ex II 3 G c II 135 X). With "R" spark resistant, option, they conform to Zone 1 (TEX marking Ex II 2 G c II 135 X). Rated Falls Min. capacity of load headroom (kg) chain (mm) Lifting speed Lifting speed Lowering speed at rated load at no load at rated load (m/min) (m/min) (m/min) PLIR Plus fitted with zinc plated alloy steel load chain PL250K PL500K PL1000K PL1001K PL2000K PLIR Plus fitted with stainless steel load chain PL250K X PL310K X PL630K X PL800K X PL1600K X ir cons. at Sound rated load pressure (1) (m 3 /min) (db) Hoist hain hain weight/ weight (2) size 1m extra lift (kg) (mm) (kg) 15 5x x x x x x x x x x Trolley Mount onfiguration dditional specifications PRU option PRUW option GRU option GRUW option HU option HUW option Trolley Flange eam flange Min. inside type width adjustment curve radius (mm) (mm) (mm) Plain Standard 83 to Plain Wide 152 to Geared Standard 83 to Geared Wide 152 to Motorised Standard 83 to Motorised Wide 152 to (1) Sound pressure levels are measured per European Standard EN (2) Weight with standard height of lift (3 m) and standard length of control (2 m). Max. traverse Max. traverse Trolley air Weight speed / 1 ton load speed / 2 ton load consumption (trolley only) at 6.3 bar (m/min) (3) at 6.3 bar (m/min) (3) (m 3 /min) (3) (kg) to to Industrial Lifting Equipment
11 How to order PLIR PLUS Hoists Please specify complete model code as shown. PLIR PLUS E marked models are compliant with the European Machinery irective 2006/42/E and the European Standard for Power riven Hoists EN They are fitted as standard with: Main air emergency stop. Overload protection device (on PL1600K and PL2000K only). Two motor PHS pendent with emergency stop 12 m capacity chain bucket (option ) P L K 3 H U 3 M 2 R E Series PL PLIR apacity PLIR PLUS series with standard zinc plated alloy steel load chain 250K 250 kg 500K 500 kg 1000K 980 kg (2 falls) 1001K 980 kg (1 fall) 2000K 2000 kg PLIR PLUS series with stainless steel load chain (= with option X) 250K 250 kg 310K 310 kg 630K 630 kg 800K 800 kg 1600K 1600 kg imensions in mm Hook mount versions ontrol type 2 One motor PHS pendent 3 Two motor PHS pendent (for hoist & trolley) PRU E PL250K, PL310K, PL500K PL630K, PL1000K PL800K, PL1001K PL1600K, PL2000K Suspension Fixed lug mount Swivel top hook Plain rigid universal trolley PRUW Plain rigid universal trolley for wide beam GRU Geared rigid universal trolley GRUW Geared rigid universal trolley for wide beam HU Vane motor driven universal trolley HUW Vane motor driven universal trolley for wide beam Lift & control in metres 3M2 Standard: 3 m height of lift and 2 m of control XMX Specify heights of lift and control in metres, e.g. 5M4 = 5 m of lift with 4 m of control) Options Moulded chain bucket - 6 m capacity. Moulded chain bucket - 12 m capacity. Metal chain bucket - 24 m capacity (18 m capacity for PL800K, PL1001K, PL1600K and PL2000K) Metal chain bucket - 36 m capacity (24 m capacity for PL800K, PL1001K, PL1600K and PL2000K) J12 irline filter and lubricator assembly J123 irline filter / regulator / lubricator assembly R orrosion & Spark resistant package for zone 1 (1) S Overload protection, available for E models only (as standard on PL1600K and PL2000K "E" versions). X 37 Must be added to model code of all models fitted with stainless steel load chain. -E ompliance with the European Machinery irective (no letter = non E version). (1) "R" option includes zinc plated top and bottom hooks and fasteners (and stainless steel fasteners under 10 mm Ø) Zinc plated sprocket wheel on double fall units Solid bronze wheels on trolleys. Trolleys for standard beam width, models PRU (plain), GRU (geared) and HU (motorised) ompatible hoists: PL250K PL310K PL500K PL630K PL800K PL1000K PL1001K 321 ir hain Hoists E 162 ir inlet 1/2 SP Ø 70 Ø T 125 STOP hain bucket options Trolleys models for wide beam width, models PRUW (plain), GRUW (geared) and HUW (motorised) Trolley compatible with all hoist models Ø E E Industrial Lifting Equipment 11
12 ir hain Hoist 1.5 to 25 t apacity LIFTHIN Hoists for Reduced owntimes and Increased Safety Rugged construction ll steel construction for better durability. Particularly adapted for difficult environments. Insensitive to dust and humidity. 100% duty cycle. Grade 80 calibrated load chain, corrosion resistant treated. Precise positioning Exclusive gear type air motor with high starting torque offering precise spotting capability. Infinitely variable speed control through pilot pendent or pull chain control. Safety Self adjusting automatic disc brake, fully enclosed for better protection No maintenance required. Upper and lower limit switches, integrated in the hoist body for better protection. llow the hoist to be also used in horizontal position. Overload protection device as standard on E marked versions, (optional on all other versions). Main air emergency stop on pendent and built-in main air shut-off valve on E versions. Versatility Numerous options available for adaptation to your application: chain containers (fabric or metallic material), rigid mounting trolleys (plain, geared or motorised), E compliant versions. Spark resistant hoists or hoist and trolley combinations are also available for use in explosive atmospheres, using solid bronze or bronze coated parts (see details in the "how to order"). LIFTHIN air hoists are particularly suitable for use in potentially explosive atmospheres. In their standard design, they are classified as equipment category 3 for applications in zone 2 as per TEX 94/9/E irective (TEX marking Ex II 3 G c II 135 X). For more hazardous areas such as zone 1, they are offered with a special spark resistant package (TEX marking Ex II 2 G c II 135 X). L2250QIP3VE Specifications at 6.3 bar dynamic pressure (when hoist is running) Working pressure 5 to 7 bar. s per European Standard EN range Group of mechanism as per FEM 1m / ISO M3. L2120IP2-E Rated Falls Min. capacity of load headroom (t) chain (mm) Lifting speed Lifting speed Lowering speed at rated load at no load at rated load (m/min) (m/min) (m/min) L2 Industrial Series Hook mount configuration L2015SI L2030I L2040SI L2060QI L2060SI L2080I L2120I L2180TI L2250QI (1) Sound pressure levels are measured per European Standard EN (2) Weight with standard height of lift (3 m) and standard length of control (2 m). ir cons. at Sound rated load pressure (1) (m 3 /min) (db) Hoist hain hain weight/ weight (2) size 1m extra lift (kg) (mm) (kg) 38 8x x x x x x x x x Industrial Lifting Equipment
13 Trolley Mount onfiguration dditional specifications Rated Trolley + Hoist Trolley flange Min. inside Weight, hoist + trolley (kg) capacity min. headroom adjustment curve radius With plain With geared With motorised (t) (mm) (mm) (m) trolley trolley trolley L2 Series hoist under trolley (plain, geared and motorised) L2015SI L2030I L2040SI L2060QI L2060SI L2080I L2120I L2180TI L2250QI (2) Weight with standard height of lift (3 m) and standard length of control (2 m). Motorised trolley Trolley air cons. speed at rated load at rated load (m/min) (m 3 /min) How to order LIFTHIN hoists Please specify complete model code as shown. LIFTHIN E marked models are compliant with the European Machinery irective 2006/42/E and the European Standard for Power riven Hoists EN They are fitted as standard with: uilt-in overload protection. Emergency stop button on pendent and built-in main air shut-off valve. Fabric chain bucket option Solid bronze wheels Metal chain bucket option ronze coated bottom hook assembly Geared trolley Motorised trolley Fixed lug suspension L I P 3 V U 3 M 2 J 1 2 E Series L2 LIFTHIN IR SERIES, 2nd Generation Load capacity / Range 015SI 1.5 T 1 fall/industry range 030I 3 T 2 falls/industry range 040SI 4 T 1 fall/industry range 060SI 6 T 1 fall/industry range 060QI 6 T 4 falls/industry range 080I 8 T 2 falls/industry range 120I 12 T 2 falls/industry range 180TI 18 T 3 falls/industry range 250QI 25 T 4 falls/industry range ontrol 1 Pull hain (not available for Mining range) P2 1 motor pendent P3 2 motor pendent (for hoist with motorised trolley) Suspension Fixed lug Swivel top hook PU Plain rigid universal trolley (flat or tapered beam) 1,5 to 8 T. PE Plain rigid trolley (flat beam) 12 to 25 T. PN Plain rigid trolley (tapered beam) 12 to 25 T. GU Geared rigid universal trolley (flat or tapered beam) 1,5 to 8 T. GE Geared rigid trolley (flat beam) 12 T only. GN Geared rigid trolley (tapered beam) 12 T only. VU Vane motorized rigid universal trolley (flat or tapered beam) 1,5 to 8 T. VE Vane motorized rigid trolley (flat beam) 12 to 25 T. VN Vane motorized rigid trolley (tapered beam) 12 to 25 T. RU Gear motorized rigid universal trolley (flat or tapered beam) 6 and 8 T. RE Gear motorized rigid trolley (flat beam) 12 to 25 T. RN Gear motorized rigid trolley (tapered beam) 12 to 25 T. Lift & ctrl. in m 3M2 XMX Standard: 3 m height of lift and 2 m of control Specify heights of lift and control in metres, e.g. 5M4 = 5 m of lift with 4 m of control) Options Standard chain bucket (1). Large chain bucket (1). Extra large chain bucket (1). J12 irline filter and lubricator assembly J123 irline filter / regulator / lubricator assembly K ast iron pendent. L Low Temperature (-20 ) ertified (includes 3.1b material traceability certificates). M Material traceability certificate as per EN b on main load bearing part. P 150 µ marine paint T1 Spark Resistance (2) Package (TEX Zone 1) W Witness test. Specify W1 for S or W2 for NV or W3 for LRS or W4 for lient witness of load test. -E ompliance with the European Machinery irective. ir hain Hoists (1) See capacity and dimension on following page. (2) Option T1 includes the following: For the hoist: ast iron pendent and bronze coated bottom hook assembly. For the trolley: Solid bronze wheels (all trolleys). In addition for motorised trolleys, pinion drive in solid bronze or stainless steel and cast iron pendent. In addition for geared trolleys, bronze coated hand wheel with brass hand chain guide. Industrial Lifting Equipment 13
14 ir hain Hoist 1.5 to 25 t apacity hain bucket capacity and height, or options Hoist model hain ucket orresponding Height bucket material height of lift "X" type (m) (mm) hain ucket orresponding Height bucket material height of lift "X" type capacity (m) (mm) hain ucket orresponding Height bucket material height of lift "X" type capacity (m) (mm) L2015SI L2030I L2040SI L2060QI L2060SI L2080I L2120I L2180TI L2250QI anvas anvas anvas anvas anvas anvas anvas anvas anvas anvas anvas anvas anvas Metal anvas Metal Metal Metal anvas anvas Metal anvas Metal Metal Metal Metal Metal non E model E model E F G imensions in mm Hook mount configuration ir inlet 3/4 SP E F G H J K L L2015SI L2030I L2040SI L2060QI L2060SI L2080I L2120I L2180TI L2250QI X hain bucket options,, or (see capacities below) 12 T K H J L ØE F = G = imensions in mm Trolley mount configuration ir inlet 1 SP H E F G H J K L L2015SI L2030I L2040SI L2060QI L2060SI L2080I L2120I L2180TI L2250QI X hain bucket options,, or (see capacities and height below) K J L 14 Industrial Lifting Equipment
15 Manual Lever Hoists L5H Premium Lever Hoist - Heavy duty, high performance L5H300 Torsion-Lok brake system ensures positive brake engagement. 360 rotation handle needs only 15 handle movement to ratchet loads. big plus in tight spaces. Rugged steel construction. olour coded red/green indicator (load or free chain). Simple one-hand free chaining operation. 1 fall hoist 2 fall hoist E L5H150 L5H300 L5H600 L5H1200 Nominal load Pull to lift Number capacity rated load of (ton) (kg) falls SL Indusrial Lever Hoist - High performance and durable utomatic inertia brake Engages if load is applied in free-chain mode, helping minimise operator setup error. Stamped steel construction for decreased weight and better impact resistance. Nickel/chrome plated for improved corrosion resistance. Efficient gear reduction for low handle effort. Easy one-handed operation for free chain positioning. Height Weight hain weight/ of lift with 1.5 m lift 1m extra lift (m) (kg) (kg) 1.5 to to to to SL150 IMENSIONS min. E (mm) (mm) (mm) (mm) (mm) fall hoist 2 fall hoist E Manual Hoists SL150 SL200 SL300 SL600 SL1200 Nominal load Pull to lift Number capacity rated load of (ton) (kg) falls Height Weight hain weight/ of lift with 1.5 m lift 1m extra lift (m) (kg) (kg) 1.5 to to to to to IMENSIONS min. E (mm) (mm) (mm) (mm) (mm) How to order SL or L5H Hoists Please specify complete model as shown. L 5 H V E L5H SL Series apacity kg kg (SL Series only) kg kg kg (L5H Series only) Height of lift (in feet) 5 5 ft (1.5 m) ft (3 m) ft (4.5 m) ft (6 m) V N Options Overload protection (available on L5H only) orrosion resistant chain, nickel diffused (available on L5H only) E compliance E ompliance with the European Machinery irective Industrial Lifting Equipment 15
16 Manual Hand hain Hoists VL2 Premium Hand hain Hoist - Heavy duty, high performance est in class hoists, built to be durable. High strength gear case and steel frame. Exclusive hand chain guide for smooth operation Helps eliminate jamming when operated away from the load area. Ideal for "pick and drift" applications. Efficient gear reduction for easier lifting. Open frame design for self-cleaning, quick load sheave inspection and easy hoist maintenance. Premium alloy steel grade 100 load chain. Overload protection as standard. 1 fall hoist 2 fall hoist VL2 hand chain guides. VL2-020 Multiple fall hoist Specifications VL2-005 VL2-010 VL2-015 VL2-020 VL2-030 VL2-050 VL2-080 VL2-100 VL2-150 VL2-200 Nominal load Pull to lift Number capacity rated load of (ton) (kg) falls x x 41 8 Height Weight hain weight/ of lift with 3 m lift 1m extra lift (m) (kg) (kg) 3 to to to to to to to to to to IMENSIONS wg. min. Type (mm) (mm) (mm) (mm) How to order VL2 Hoists Please specify complete model code as shown. V L P V N H E VL2 Series apacity ton tons ton tons ton tons tons tons tons tons Spark resistance - Standard P opper plated S Solid bronze Height of lift ft (3 m) ft (4.5 m) ft (6 m) XX Specify length Hand chain length 8V 8 ft (2.4 m) XXV Specify length Options N orrosion & spark resistant load chain H orrosion & spark resistant hand chain P Marine paint S Fabric chain bucket E compliance E ompliance with the European Machinery irective 16 Industrial Lifting Equipment
17 SM-010 SL Hand hain Hoist - High performance and durable Stamped steel construction for decreased weight and better impact resistance. Nickel/chrome plated for improved corrosion resistance. Efficient gear reduction for easier lifting. Zinc plated hand chain as standard. Standard overload protection to reduce abuse and increase safety. Specifications 1 fall hoist 2 fall hoist SM005 SM010 SM020 SM030 SM050 S M V E SM Series Nominal load Pull to lift Number capacity rated load of (ton) (kg) falls How to order SM Hoists Please specify complete model code as shown. apacity ton tons ton kg Ratchet Pullers Height Weight hain weight/ of lift with 3 m lift 1m extra lift (m) (kg) (kg) 3 to to to to to Height of lift (in feet) ft (3 m) ft (6 m) ft (4.5 m) XX Specify length Hand chain length 8V 8 ft (2.4 m) XXV Specify length IMENSIONS min. (mm) (mm) (mm) (mm) N Options orrosion & spark resistant load chain Manual Hoists P & Ratchet Pullers P153H 4:1 design factor for pulling applications. ll models (except P15H) can be used in one or two falls configuration. Galvanised wire rope. 400S is fitted with non-conductive synthetic strap. P15 Series: all steel construction, plated for long life. 400 Series: lightweight aluminium design. Reversible handle for easy position changes. Specifications P15H P153H 400H 400S Nominal load Pull to lift Number capacity rated load of (kg) (kg) falls / / 47 1 or 2 770/ / 28 1 or / / 31 1 or 2 400S Pulling able Net distance diameter weight (m) (mm) (kg) / / / IMENSIONS min. (mm) (mm) (mm) (mm) / / / Industrial Lifting Equipment 17
18 Manual Trolleys PT & GT Trolleys - urable plain and geared trolleys PT Series plain trolleys: vailable from 0.5 to 10 ton capacity. 5:1 design factor for use with manual or powered hoists. Strong and durable steel construction, includes drop stops. ast iron wheels with sealed, lube for life ball bearings. Universal profile to fit IPN and IPE beams. Specifications PT010 GT Series geared trolleys: vailable from 1 to 20 ton capacity. Standard hand chain height 3m, or more on demand. GT PLIN TROLLEYS PT005-8 PT010-8 PT020-8 PT030-8 PT050-8 PT GERE TROLLEY GT GT GT GT GT GT Nominal load capacity (ton) Flange Minimum beam Minimum adjustment height curve radius (mm) (mm) (m) Net weight PLIN TROLLEY GERE TROLLEY (kg) (kg) E PT Trolley 0.5 to 5 tons GT Trolley 0.5 to 5 tons PT / GT Trolley 0.5 to 5 tons G E J H G F F F F PT Trolley 10 tons J GT 107 Trolley J tons GT Trolley 20 tons J 150 PT / GT Trolley 10 & 20 tons H imensions (mm) E F G H J PT PT PT PT PT PT GT GT GT GT GT GT How to order PT or GT Trolleys Please specify complete model code as shown. G T S Series PT Plain GT Geared apacity ton ton tons tons tons tons tons Hand chain ft (3 m standard length) XX Specify length Option S ronze wheels 18 Industrial Lifting Equipment
19 Other Ingersoll Rand Material Handling Products Pneumatic alancers, from 1 to 900 kg - Enclosed Rail Systems esigned to handle virtually all your lifting, suspending and positioning applications up to 900 kg, Ingersoll Rand pneumatic balancers are used throughout global industry because of their outstanding productivity, ergonomics, and value. They are available with 3 different control options. Enclosed rail forms the backbone of any material handling system. Ingersoll Rand offers 3 enclosed rail profiles in lightweight aluminum. ll the accessories, such as hanger kits, end trucks, trolleys, safety cables, and end stops, are provided to construct a complete ceiling supported or freestanding workstation crane system. EW and ZW ir alancers. luminium Enclosed Rails ir Winches, from 1.5 to 10 tons lifting capacity Setting the standards in winch technology with time savings, space savings and enhanced safety, Ingersoll Rand s line of high quality air winches are known throughout the world for their rugged dependability and quality. These winches can be made in a variety of configurations to suit your most challenging applications. ir and Hydraulic Hoists - Hoist / Trolley ombinations, from 1.5 to 100 ton capacity The Liftchain L2 Series is the result of a long experience in heavy load lifting applications in the most difficult and extreme environments around the world. Setting new standards for safety and reliability, the L2 series is intended for tough industrial applications on offshore oil rigs, shipyards,petrochemical, refineries, foundries, steels mills, mining, tunneling, etc They are available in hook mount version, trolley mount combination and also low headroom trolley mount combination for applications where space is particularly restricted. F5 Infinity, 5 ton capacity ir Winch, L2250, 25 ton capacity Low Headroom Hoist / Trolley ombination Other Products.O.P. rticulated Handling System, from 25 to 200 ton lifting capacity For over 30 years Ingersoll Rand has designed, manufactured, and serviced hundreds of lowout Preventer Handling Systems for all the major drilling contractors and oil companies in the industry. Our experience with this complex and critical lifting application enables us to provide the type of equipment, engineering support, and certifications that these projects require. S75, 2 x 37.5 ton capacity Hoist / Trolley ombinations Industrial Lifting Equipment 19
20 Ingersoll Rand Industrial Technologies provides products, services and solutions that enhance our customers' energy efficiency, productivity and operations. Our diverse and innovative products range from complete compressed air systems, tools and pumps to material and fluid handling systems and environmentally friendly microturbines. We also enhance productivity through solutions created by lub ar, the global leader in golf and utility vehicles for businesses and individuals. ontact your nearest istributor. Please check on our website : Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. ny such warranties or other terms and conditions of sale of product shall be in accordance with Ingersoll Rand's standard terms and conditions of sale for such products, which are available upon request. Product improvement is a continuing goal at Ingersoll Rand. esigns and specifications are subject to change without notice or obligation Ingersoll-Rand ompany Printed in France Form No. ENG32702 PN:
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