Meat Processing Sanitation Program

Transcription

1

2 Meat Processing Sanitation Program Proper sanitation in food processing facilities is critical to ensure the production of wholesome, quality products for your customers and a safe environment for your workers. Sanitation doesn t have to be costly or complicated. Zep Manufacturing Company is dedicated to providing it s customers with effective products and safe procedures needed to keep your facility clean. The Zep Sanitation Program can help you achieve: Longer shelf-life for your product Less potential for harmful bacteria to cause foodborne illness Compliance with regulatory requirements Less potential for liability from sickness and contamination Zep Manufacturing Company has been a leading chemical specialty manufacturer since Zep offers extensive, industry-specific product lines to more than 450,000 customers worldwide, with a network of over 2000 sales reps throughout the United States, Canada and Europe. Zep promises: Unconditional product guarantee Unparalleled customer service Knowledgeable technical support Consistent product quality Cost-effective products Reliable and timely regulatory and compliance information

3 FOAM CLEANING Foam cleaning is a critical part of the daily sanitation program in food service operations. Zep Manufacturing Company s foam cleaners provide: Maximized chemical activity on soils due to increased contact time Visual reference to where the chemical has been applied High-cleaning perception created with high-foaming products Low levels of detergent usage to assist in wastewater management Easy rinsing of foam FOAMING CLEANERS FS Foam Chlor FS Foamate FS Strike Three FS Formula 940 FS Pot and Pan Scrub FS Pro Chlor FS Process Cleaner X-4490 FS Foaming Smokehouse Cleaner FS Formula FS Formula 4089 Super Doug FS Formula 3362 Super Oven Brite FS Lime Remover FS Formula 7961 FS Formula 4489 FS Concentrated Foaming Acid High foaming, chlorinated cleaner High foaming, solvated cleaner/degreaser High foaming, non-butyl degreaser Moderate foaming, multi-purpose cleaner Premium, high foaming, metal safe, manual detergent Heavy-duty, foaming, chlorinated, multi-purpose cleaner Heavy-duty, high foaming, multi-purpose cleaner/degreaser High detergency, self foaming cleaner Heavy-duty, high foaming, non-chlorinated cleaner/degreaser Self-foaming, chlorinated cleaner Premium, extra heavy-duty, high foaming, chelated, solvated cleaner/degreaser Self-foaming, powdered, chelated cleaner/degreaser Extra heavy-duty, chelated, solvated, self foaming cleaner/ degreaser Self-foaming, phosphoric acid descaler Self-foaming, phosphoric acid detergent/descaler High-foaming, acid detergent/descaler High-foaming, blended acid detergent CIRCULATION/SOAK CLEANERS Circulation or Cleaning-In-Place procedures provide effective means to clean product transfer lines and filling equipment and other similar pieces of equipment. CIRCULATION/SOAK CLEANERS Formula 6556 FS C.I.P. Cleaner LAC 45 FS Formula 3685 FS Formula 41 FS Formula 9878 FS Z-Chlor Oven Brite Zeparkel Low-foam, muriatic acid detergent Low-foaming, liquid, chelated circulation/boil-out cleaner Low-foam, acid detergent for circulation cleaning Low-foam, blended acid detergent for circulation cleaning Low-foaming, powdered, circulation/boil-out cleaner Low-foaming, powdered, chelated, boil-out cleaner Low-foaming, chlorinated, circulation cleaner Ready-To-Use, chelated oven and grill cleaner Low-foaming, chlorinated, circulation cleaner

4 SANITIZING After cleaning, rinsing and inspecting the room and equipment surfaces, sanitizing is an important last step to keep food areas free of bacteria. Proper sanitizing leaves a no-rinse-required level of sanitizing that remains on the surface to inhibit the growth of microorganisms. FS Amine B Zepamine A 7.5% Quaternary ammonium chloride sanitizer and deodorizer 10% Quaternary ammonium chloride sanitizer, disinfectant and deodorizer and environmental areas. Suitable for spray, immersion or fogging applications (150 ppm) FS Supermarket Sanitizer 10% Quaternary ammonium chloride sanitizer, disinfectant and deodorizer FS Formula 386 Acidified Quaternary ammonium chloride sanitizer and environmental areas. Suitable for spray and immersion applications. Brightens metal surfaces FS Formula % Sodium hypochlorite sanitizer and deodorant 1 oz. to 2 gal FS Formula 4665 Chlor % Sodium hypochlorite sanitizer and disinfectant Powered organic chlorine sanitizer and disinfectant and environmental areas. Suitable for spray, circulation and immersion applications 1 oz. to 5 gal 1 oz. to 10 gal (100 ppm) Dominion Stabilized chlorine dioxide sanitizer 3.25 oz to 5 gal (100 ppm) Perosan Peracetic acid sanitizer Broad spectrum sanitizer ideal for circulation sanitizing 1 oz. to 3 gal (136 ppm) Zep-I-Dine Iodophor and environmental areas. Approved for use as a hand dip sanitizer 1 oz. to 5 gal (25 ppm) Zep-I-Dine LF Low Foaming iodophor Broad spectrum sanitizer ideal for circulation sanitizing, suitable for use on all production equipment and environmental areas. 1 oz. to 13 gal (25 ppm) DRAIN MAINTENANCE In food processing facilities, floor drains and condensation drip pans are often considered breeding grounds for harmful microorganisms. Zep Manufacturing offers a variety of drain maintenance products to keep drain lines free flowing and odor free. DRAIN MAINTENANCE Drain Aid Flo LBA Sewer Aid FA Zep-I-Dine Blocks Zep-I-Dine Rings Zep-O-Zyme Liquid alkaline drain opener Liquid acidic drain opener Liquid, Live Bacterial Additive waste digester Powdered alkaline drain opener Iodine based drain cleaner and deodorizer blocks Iodine based drain cleaner and deodorizer rings Powdered, enzymatic drain treatment

5 In addition to the typical sanitation products, Zep manufacturing Company offers a complete line of specialty product SPECIALTY PRODUCTS FS Formula FS Formula 4169 FS Trolley Cleaner FS X-6856-A Hog Scald & Tripe Cleaner MW Grease Sanitary Spray Lube Top Dog Aprons XT-4970 Zeplube Lubricant rated for incidental food contact Denaturant for products designated for purposes other than human consumption Heavy-duty, degreaser and rust remover Hog scald Non-silicone, lubricant rated for incidental food contact Aerosol lubricant rated for incidental food contact Durable, polyurethane, reusable aprons Denaturant for products designated for tankage Cleaner/Lubricant PERSONAL HYGIENE Cross-contamination of bacteria from improper handwashing is a high area of concern in food processing facilities. Zep provides quality hand cleaners and sanitizers and in-service training materials to promote proper hygiene for employees. The Zep Handwashing Training Kit illustrates the washing procedures necessary to comply with more stringent handwashing regulations. ZEP HANDWASH TRAINING KIT includes: Handwash Instruction Wall Chart for Wash Areas (English and Spanish) Handwash Reminder Signs for Restrooms (English and Spanish) Handwash Training Book Employee Awareness Stickers Handwash Training Video HAND CARE PRODUCTS Alpet E-3 Sanitizer Applaud E2 Sanitizing Hand Cleaner FF Iodine Sanitizing Hand Cleaner FS Antimicrobial Hand Cleaner Zepaseptic Hand Cleaner Zep-I-Dine Alcohol based, no-rinse hand sanitizer Bacteriostat, lotionized hand cleaner, formulated with PCMX Non-iodine based cleaner and sanitizer Iodine based cleaner and sanitizer Quat based cleaner and sanitizer Antiseptic lotion hand cleaner, formulated with PCMX Iodine based, no-rinse hand sanitizer

6 Complete Product Line Plant Sanitation Hand Care Janitorial/Housekeeping Maintenance Products Lubricants Pesticides Vehicle Wash Drain Maintenance Laundry Value Added Service In Plant Service Visits Written Service Reports Cost/Consumption Reports Sanitation Procedure Training Manuals Plant Sanitation Inspections GMP Audits Training Engineering Services Equipment Full Equipment Line C.I.P. System C.O.P. Tanks Central Foaming System Centralized Sanitizing System Computerized Dispensing System Wall Mounted and Portable Foamers Bulk Storage and Delivery Systems ZDL Visit I BUY ZEP ZEP MANUFACTURING COMPANY ATLANTA, GA A Unit of National Service Industries, Inc. CLEAN ACROSS AMERICA AND THROUGHOUT THE WORLD