Masterclass Maintenance & Management

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Imogene Horn
10 years ago
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2 Wat gaan we doen? Waar kan je tegen aan lopen? Waarom is monitoren een noodzaak? Voorbeeld situaties Hoe krijg je grip op die situaties? Hands on! Tips voor een robuuste installatie 2

3 PROFIBUS and PROFINET Waar zit de oorzaak? Fault Top 5 Een paar storingen Waar kan je tegen aan lopen? 3

4 Verwarring over de BF LED! Terminering ontbreekt T Bus fout Bus fout 4

5 Fault top 5 1) Termination 2) Power lines 3) Cabling rules 4) Configuration faults 5) Damaged or not certified interfaces 5

6 Een paar storingen ProgrammeerfoutenEthernet / TCP IP / PROFINET Aansluitfouten, reflecties, Manufacturing draadbreuken, Process kortsluitingen PLC/DCS PLC/DCS RS 485 or FO PROFIBUS DP RS 485 IS or MBP IS PROFIBUS DP/PA? AS Interface Instrumentverwijdering Verkeerd adres Instrument of I/O storing 6

kortsluitingen PLC/DCS PLC/DCS RS 485 or FO PROFIBUS DP RS 485 IS or MBP

7 PROFIBUS and PROFINET Waar kan het voor komen? Break downs Waarom is monitoren een noodzaak? 7

8 Waar kan het voor komen? PROFIBUS DP PROFIBUS DP/PA PROFIBUS DP Up stream Process Down stream inspection incoming quality control material management pre treatment proces control device configuration alarm and diagnostics Information packaging quality control storage transport 8

inspection incoming quality control material management pre treatment

9 Break downs loss profit plant limit company approach break even Capacity Not used capacity disturbance partial breakdown breakdown Time 9

10 PROFIBUS and PROFINET Voorbeeld situaties 10

11 Car production with safety barrier 11

12 Cranes 12

13 Offshore 13

14 Logistics 14

15 Traffic control 15

16 Mining 16

17 VALE ONÇA PUMA (MOP) Nickel operational unit 17

18 Waar zit VALE MOP? Km 18

19 Hoe kom je daar? 19

20 Hoe kom je daar? 20

21 Hoe monitoren zij? 21

22 22

23 PROFIBUS and PROFINET Network Condition Indicator Het totale overzicht Hoe krijg je grip op die situaties? 23

24 Network Condition Indicator The difference between the lowest value and 0V is calculated and converted into a Risk Margin benchmark 24

25 Het totale overzicht 25

26 Hands on!

27 PROFIBUS and PROFINET Betrouwbare installatie Eenvoudig troubleshooten Testen Tips voor een robuuste installatie 27

28 Reliable installation Repeater backbones with repeaters/profihubs External powered termination Reduce the baudrate Increase the repeats/retries (isolation of problems) (removing/adding devices) (improves signal quality) (increases success rate) Reduce the spur/stub lines or use repeaters/profihubs (improves signal quality) Cable as close as possible to ground Additional grounding points Activate the watchdog on all devices Use fiber optic for long distances (decr. EMC sensitivity) (decr. EMC sensitivity) (safety) (isolation of problems) 28

29 Easy troubleshooting Measurement connectors on every segment Every segment has its own addressing range (start of the cable) (10..19, , etc) Individual repeaters/olms can be powered up/down Individual devices can be powered up/down PLC/DCS at the beginning of the cable Diagnostics is enabled in the devices Installation drawing in 1 or 2 pages (with cable lengths and addresses) Addresses clearly marked on the devices All GSD files are available in ProfiTrace Access to the PLC/DCS configuration 29

30 Testen Lage transmissiesnelheid Laag % van het bitoppervlak Hoge transmissiesnelheid Hoog % van het bitoppervlak Hoe hoger de transmissiesnelheid, hoe meer kans op busfouten! 30

31 About PROCENTEC We are recognized for our long term expertise with PROFIBUS and PROFINET in factory and process automation We concentrate our business purely on PROFIBUS and PROFINET solutions We provide advanced products, training and services for PROFIBUS and PROFINET

32 Mission and Vision Mission To create unsurpassed diagnostic tools and network components for industrial and utility applications. Vision Improve and Impress. Core values Loyalty to the organization. Comradery between staff members and partners Commitment, honesty and integrity with all that we do. Taking personal ownership and responsibility. Mentality to improve and impress. 32

33 Products and services ProfiTrace family ProfiHub family COMbricks family Mobile PROFIBUS maintenance tool Suitable for DP and PA Reduces downtimes Extended reporting Easy to use Multi port repeaters 1, 2 and 5 channel types Copper and Fiber Convenient networks Simple and reliable Problem solver Modular repeaters with ProfiTrace integrated Permanent monitoring Web server and DP, PA and PROFINET Copper, Fiber and Ex Likely, the largest market share Icon in the PROFIBUS community Many new pending developments Marine certification Unique; Ex busmonitor, PA link with web diagnostics and CommDTM access, hardware alarms, large gateways Training / Services PI Competence Center PI Training Center PI Testlab Thousands educated Multiple languages Vast experience directly from the source Our experts are instructors Installation and product certification On site troubleshooting ASICs ASICs for PROFIBUS and PROFINET products Development boards Training Pre testing tools Certification Others Tools and connectivity Netilities for diagnostics PN1 cable tester Gateways OEM cable and plugs 33

34 Opleidingsagenda januari GRATIS ProfiTrace Training Wateringen januari PROFIBUS Troubleshooting & Maintenance Training Wateringen van 750, nu voor 399, per deelnemer januari Certified PROFINET Engineer Wateringen 1800 per deelnemer februari Certified PROFIBUS DP + PA Engineer Wateringen van 2750, nu voor 2350, per deelnemer 18 februari GRATIS ProfiTrace Training Wateringen 5 3 maart PROFINET Troubleshooting & Maintenance Training Wateringen introductie van 750, nu voor 450, per deelnemer 15 april ProfiTrace Advanced Training Wateringen 275, per deelnemer 34

Top Level Design of Automation and Control Systems

Top Level Design of Automation and Control Systems PROFIBUS Expo, Perth November 2011 Andy Verwer Verwer Training & Consultancy Ltd Member of the PROFIBUS Association of Australia Overview Good design