STAGE ONE GOLDEN EGGS Visual Automation Configurations

Transcription

1 STAGE ONE GOLDEN EGGS Visual Automation Configurations Stage One Computing Laurentsvej 27 DK-2880 Bagsværd Denmark DISCLAIMER This document represents the current thaughts of Stage One Computing. Some of the configurations are tested at multible sites, and some configurations demonstrates concepts only, and have not been thorroughly tested in the specifically shown configuration in live applications. This document can be used for inspiration but does not serve the purpose of final documentation or validation documentation.

2 Overview Visual Automation Configurations, version 00c Main topic Drawing spcifics Dwg no. Version Safe external SattLine connection Data access via Internet a Safe external SattLine connection Support setup via dial-up modem a Safe external SattLine connection Support setup via dial-up router a SattLine in a virtual environment Single machine installation a SattLine in a virtual environment Single ESX server setup a SattLine in a virtual environment Large plant installation a SattLine in a virtual environment Multi plant installation a Thin clients a SAP interface to automation systems a Clean room monitoring Concept a Clean room monitoring Detailed concept a Interface from SattLine 2.2 to Profibus a Stage One Computing Laurentsvej 27 DK-2880 Bagsværd Denmark

3 Company Network Server in DMZ Firewall with DMZ Internet VPN Ipsec and i.e. SecurID Automation Network CNST Safe external SattLine connection Data access via Internet 0001

4 PCAnywhere PCAnywhere RS232 GSM Dial-up modem Westermo GDW-11 POTS Telephone network V56 Modem CNST Safe external SattLine connection Support setup via dial-up modem 0002

5 PCAnywhere GSM dial-up router Rockwell 9300 RADES POTS Telephone network PCAnywhere GSM dial-up router Rockwell 9300 RADES CNST Safe external SattLine connection Support setup via dial-up router 0003

6 SattLine Windows XP (or other) VPC Explorer.exe Windows XP SattLine Windows XP (or other) VPC Windows XP Hardware Hardware VPC is a type 2 hypervisor (requires a host operating system) CNST SattLine in a virtual environment Single machine installation 0004

7 One or more physical network interfaces Virtual Cisco switch A number of virtual computers ESX ESX are a type 1 hypervisor that runs on bare metal... CPU1 Hardware iscsi SAN CPU N RAM Other physical interfaces PRN, LPT1, COM1, COM2 Disk interface via common access SAN CNST SattLine in a virtual environment Single ESX server setup 0005

8 Thin clients Production Central Server room Control room - Min. 100Mbit fiber or cobber Fiber Fiber Fiber Fiber ESX CPU1 CPU2 Hardware 32 Mb RAM Vmotion ESX SattLine owner CPU1 CPU2 Hardware 32 Mb RAM iscsi SAN VirtualCenter HotPlug disks CNST SattLine in a virtual environment Large plant installation

9 Plant 1 Plant 3 Communication lines must be separated in order tosecure communication. Also switch equipment and cable ducts must be separated By dividing the virtual machines on several separated servers, a failure on a server or a cluster of servers has limited impact on production in a plant Central server room Plant Multible servers for High Availability failover CNST SattLine in a virtual environment Multi plant installation 0007

10 USB usage is restricted by own domain covering security policies for thin clients XP embedded Fiber and/or cobber connection xxx CNST Thin clients 0008

11 Production (Examples) OSI soft PI Corporate Integration SattLine C IF TEXT FILE C IF C interface developed by SOC partner SAP Procos II C/SQL Gateway Firewall ODBC IF SAP database e.g. MS SQL CNST SAP interface to automation systems 0009

12 Clean room site Central site Transmitter PLC When alarm sounds, horn can be shut off via button. The PLC is a standardized unit with 16 channels. Data are logged on the server. Deviation is generated automatically on the server based on pre-defined criterias. Operator The automaticly generated deviation is approved (ES) by user via ordinary IE browser. This also signs off the alarm. Administrative site IP65 11 touch PC in PLCcabinet Advantages All log data are collected in one place Required deviations are automatically generated (better compliance) Users have a standard user friendly browser interface for approval processes Relevant data can be sent to reports(batch wize, weekly basis etc.) Log data can be approved via electronic signature [ES] in IE browser CNST Clean room monitoring Concept 0010

13 CNST Clean room monitoring Detailed concept 0011

14 Fail Power Clock Power fail RESET Fail Power TD Mod RD Net RD x 1000 x 100 x 10 DIAL x PSMG Power supply 24V DC Galvanic Separated 200-C 40/120 COM AUI 200-CIE Communication Interface CNST Interface from SattLine 2.2 to Profibus 0012

15 PAM access to Procos I/O ABB PINGE C CNST Interface to PROCOS PAM bus 0013