Dual Fuel Medium Speed Product. Presenter Name Date

Transcription

1 Dual Fuel Medium Speed Product Presenter Name Date

2 Contents Caterpillar, Inc. Overview Our Product Line Dual Fuel Product Dual Fuel Conversion Performance & Maintenance References

3 Caterpillar, Inc. Making Progress Possible For More Than 85 Years 2012 Revenue = US$65.875B 34% 32% 30% Construction Industies Resource Industries Power Systems Financial Products 27% 25% 33% 15% North America Latin America EAME Asia/Pacific Company Headquarters Peoria, Illinois USA Established Global Manufacturing facilities 125,341 full time employees world-wide (end of 2012) Independent Dealer network: 200 countries, 1200 outlets

4 Caterpillar Motoren GmbH & Co KG Caterpillar Motoren Kiel, Germany Caterpillar Motoren Rostock Rostock, Germany Guangzhou MaK Diesel Engine, Ltd. Co. Guangzhou, China

5 Overview Caterpillar is a leading supplier of medium speed reciprocating engine power plants for both interconnected (parallel to grid) and captive power (island mode) applications. We offer both simple cycle and combined cycle operation and our plants can be configured to provide combined heat & power ( CHP ). Plant output capacities range from 2 to over 200 MWe. We offer a full range of power generation equipment and complete engineering, procurement & construction ( EPC ) capabilities. Our plants offer tremendous fuel flexibility including the use of traditional fossil fuels, renewables (e.g. straight vegetable oil and bio-diesel), natural gas and dual fuel capabilities.

6 Capability Highlights We are a Full-Service Power Generation Supplier Fuel Flexibility Traditional fossil fuels and renewables (SVO, bio-diesel, etc.) Natural gas Dual Fuel / Fuel conversion Asset Flexibility Excellent heat rates over wide operating range Low de-rate at higher elevations and temperatures Excellent load response (meets Utility s 10 minute ramp rate requirement) Closed loop cooling (does not consume process water or require waste water treatment / disposal. Performance Guarantees Technical Performance (output, heat rate, emissions) Commercial Performance (delivery of the power plant on-time and on-budget Operating Performance (O&M costs, lube oil consumption, net plant heat rate) All guarantees backed-up by Caterpillar, Inc. (minimizing counterparty risk) Customer O&M Plans Design to meet client s needs Can leverage the CAT Dealer network.

7 Contents Caterpillar, Inc. Overview Our Product Line Dual Fuel Product Dual Fuel Conversion Performance & Maintenance References

8 Electric Power Division Product Range World Leading Engine Program (4kW to 14.4 MWe) Medium Speed 1,020-14,400 kw High Speed 15 7,200 kw Dual Fuel AFO 400 4,300 kw 4 1,539 kw HFO Diesel Gas kw MW

9 Medium Speed Engine Families

10 Contents Caterpillar, Inc. Overview Our Product Line Dual Fuel Product Dual Fuel Conversion Performance & Maintenance References

11 Cradle to Grave Product & Services Global Direct & Dealer Sales Business Development Marketing Application, Sales Support & Proposal Management Product Definition Product Design & Development Configuration Tools Engineering Services EPC Management Construction Management Field Engineering Site Supervision & Services Project Management Purchasing Shipping & Logistics Project Engineering 3rd Party Engineering Mgmt Supplier Management Power Plant Commissioning, Testing & Start-Up Global Direct and Dealer Parts & Service Support Parts to full Operations & Maintenance Contracts Field Services, Customer Services, Warranty

12 Caterpillar 6CM46DF Assumptions: Elevation 0ft ASL; Temperature 77 F (ISO); Continuous Duty; 97% Generator Efficiency Genset Rating (kwe) 5,238 Cylinder Configuration: 6 Bore x Stroke (mm) 460 x 610 Cylinder output (kwm): 900 Speed (rpm): 500 (50 Hz) 514 (60 Hz) Mean piston speed (m/s): 10.2 Fuel Type: Methane No.: >80 Genset Heat Rate (Btu/kW.h.): 7,838 Type: Aspiration: BMEP (bar) 23.1 Approx. weight engine (kg): 94,720 LFO, CRO, HFO & NG 4-stroke Turbo-charged

13 Caterpillar 7CM46DF Assumptions: Elevation 0ft ASL; Temperature 77 F (ISO); Continuous Duty; 97% Generator Efficiency Genset Rating (kwe) 6,111 Cylinder Configuration: 7 Bore x Stroke (mm) 460 x 610 Cylinder output (kwm): 900 Speed (rpm): 500 (50 Hz) 514 (60 Hz) Mean piston speed (m/s): 10.2 Fuel Type: Methane No.: >80 Genset Heat Rate (Btu/kW.h.): 7,838 Type: Aspiration: LFO, CRO, HFO & NG 4-stroke Turbo-charged BMEP (bar) 23.1 Approx. weight engine (kg): 107,750

14 Caterpillar 8CM46DF Assumptions: Elevation 0ft ASL; Temperature 77 F (ISO); Continuous Duty; 97% Generator Efficiency Genset Rating (kwe) 6,984 Cylinder Configuration: 8 Bore x Stroke (mm) 460 x 610 Cylinder output (kwm): 900 Speed (rpm): 500 (50 Hz) 514 (60 Hz) Mean piston speed (m/s): 10.2 Fuel Type: Methane No.: >80 Genset Heat Rate (Btu/kW.h.): 7,838 Type: Aspiration: LFO, CRO, HFO & NG 4-stroke Turbo-charged BMEP (bar) 23.1 Approx. weight engine (kg): 115,570

15 Caterpillar 9CM46DF Assumptions: Elevation 0ft ASL; Temperature 77 F (ISO); Continuous Duty; 97% Generator Efficiency Genset Rating (kwe) 7,857 Cylinder Configuration: 9 Bore x Stroke (mm) 460 x 610 Cylinder output (kwm): 900 Speed (rpm): 500 (50 Hz) 514 (60 Hz) Mean piston speed (m/s): 10.2 Fuel Type: Methane No.: >80 Genset Heat Rate (Btu/kW.h.): 7,838 Type: Aspiration: LFO, CRO, HFO & NG 4-stroke Turbo-charged BMEP (bar) 23.1 Approx. weight engine (kg): 126,000

16 Caterpillar 12CM46DF Assumptions: Elevation 0ft ASL; Temperature 77 F (ISO); Continuous Duty; 97% Generator Efficiency Genset Rating (kwe) 10,530 Cylinder Configuration: 12 Bore x Stroke (mm) 460 x 610 Cylinder output (kwm): 900 Speed (rpm): 500 (50 Hz) 514 (60 Hz) Mean piston speed (m/s): 10.2 Fuel Type: Methane No.: >80 Genset Heat Rate (Btu/kW.h.): 7,798 Type: Aspiration: LFO, CRO, HFO & NG 4-stroke Turbo-charged BMEP (bar) 20.7 Approx. weight engine (kg): 162,000

17 Caterpillar 16CM46DF Assumptions: Elevation 0ft ASL; Temperature 77 F (ISO); Continuous Duty; 97% Generator Efficiency Genset Rating (kwe) 14,040 Cylinder Configuration: 16 Bore x Stroke (mm) 460 x 610 Cylinder output (kwm): 900 Speed (rpm): 500 (50 Hz) 514 (60 Hz) Mean piston speed (m/s): 10.2 Fuel Type: Methane No.: >80 Genset Heat Rate (Btu/kW.h.): 7,798 Type: Aspiration: LFO, CRO, HFO & NG 4-stroke Turbo-charged BMEP (bar) 20.7 Approx. weight engine (kg): 215,000

18 Contents Caterpillar, Inc. Overview Our Product Line Dual Fuel Product Dual Fuel Conversion Performance & Maintenance References

19 Dual Fuel Conversion of current 16CM43 We are a Full-Service Power Generation Supplier DF Conversion Power stations currently equipped with CM43 may be converted to dual fuel Available now Most cost-effective solution is to perform conversion at scheduled overhaul Rebuild time (engine down time) expected to be minimal Auxiliary systems for gas regulation, exhaust gas system ventilation and exhaust system explosion relief must be considered.

20 Contents Caterpillar, Inc. Overview Our Product Line Dual Fuel Product Dual Fuel Conversion Performance & Maintenance References

21 V46DF Operating Principles Liquid Mode Full output available Functionality is same as any Diesel engine 99% HFO 1% LFO (Pilot fuel system) Gas Mode Full output available Functionality according to the Ottoprinciple, where the gas is ignited by injecting a shot of pilot fuel instead of using a spark plug Up to 99% Natural Gas 1% LFO (Pilot fuel system)

22 Environmental Compliance Cat Power Plants Are designed with state of the art emissions controls devices (SCR, Oxidation Catalyst, Air Filters, Silencers) Require minimized footprints to comply with environment standards Meet environmental regulations & guidelines from governmental and financial agencies

23 Customized Long-term service Agreements On-site Tech. Support On-the-job Training Annual costs Normal parts Regular fluid analysis Maintenance Staff Annual cost Unscheduled parts Tools & Diagnostic Equipment Lube oil, chemicals & fluids Operations & Admin. staff Operations & Maintenance Agreements Maintenance & Repair Agreements Maintenance Service Agreements Technical Service Agreements

24 Contents Caterpillar, Inc. Overview Our Product Line Dual Fuel Product Dual Fuel Conversion Performance & Maintenance References

25 Medium Speed Power Plants A global, full service organization providing equipment supply and turnkey medium speed power plant solutions from 2 to 200+ MW Market Leading Product: Highly efficient Fuel flexible: Natural Gas, Dual Fuel, HFO, Crude, Renewables Global services & support Full EPC turnkey to Equipment Supply Contracted engineering services Global Operation & Maintenance Services capability Over 4,500 MW installed globally

26 Basin Creek Power Plant - Butte, Montana Basin Creek Butte, Montana, USA Dispatch Energy Contract with Utility 51.8 MWe Peaking Power Plant 9 x 5.75 MWe each Natural Gas Caterpillar Components: Project Engineering Project Management Commissioning Construction Operations & Maintenance

27 City City of of Geneva - Geneva, Illinois Illinois, USA Municipal Utility 29MWe plant Reduced the city s energy costs 5 x 5.9 MWe each Caterpillar provided: Caterpillar manufactured switchgear & controls Engineering Commissioning and Start-Up support Maintenance & Repair Contrac

28 Bramming Fjernvaerme - Denmark District Heating Station Municipal utility for Bramming, Denmark Producing power & district heating 1 x 5.9 MWe Natural Gas Caterpillar engineering services provide a comprehensive heat recovery system - Overall CHP efficiency exceeding 92%

29 Ace Power Embilipitiya Pvt. Ltd. - Sri Lanka Independent Power Producer 100 MWe Power Station Power to the Ceylon Electricity Board; Sri Lankan Utility 14 x 7.45 MWe each Heavy Fuel Oil; 180 cst Caterpillar Components: Caterpillar Power Capital Project Engineering & Management Construction Management Commissioning Operations & Maintenance

30 Monte Rio Power Corporation Dominican Republic Monte Rio Power Corporation Dominican Republic Power Generation 13 x 7.86 MWe each Heavy Fuel Oil Caterpillar/Dealer Components Finance Equity Project Engineering Project Management Commissioning Construction Management Operations & Maintenance

31 Elcatex Elcatex Project - Honduras Honduras Independent Power Producer Textile & IPP Application 22.5 MWe base load power plant Steam heat recovery 3 x 7.5 MWe each Major Equipment Project Including Engineering All major equipment & controls Installation Supervision Commissioning and Start-Up support

32 Estonia - Wihuri Customer: Estonia Application: Combined Heat & Power Fuel: Natural Gas Engine: 1 x G16CM34

33 Chile 44 MWe (site conditions) 68 MWe ISO conditions 4 x 12CM43, 2 x 16CM43 Heavy Fuel Oil Caterpillar Components Engineering Project Management Commissioning and Start-Up support Full EPC

34 End