Made in Germany. Toroidal winding machines

Transcription

1 Made in Germany Toroidal winding machines

2 kleine Spulen mit Feindraht small coils with fine wire bare core size mm turns x Ø wire size mm wound coil size mm machine base roller table winding head + magazine, x, x 4, x 0,,3 x 1, x,3 MINI RW 1-MINI (F.B.) RW 0-MINI + 1, x 3,2 x 3 0 x 0,0 bifilar,4 x 2,3 x 3, MINI RW 1-MINI (R.B.) RW 0-MINI + 1,,2 x 4,4 x,3 0 x 0,0 trifilar,4 x 2,3 x 3, MINI RW 1-MINI (R.B.) RW -MINI + 1,, x 3 x 2, 1 layer x 0,1 bifilar,2 x 2, x 3, MINI RW 1-MINI (R.B.) RW -MINI + 1, x 3, x 3, x 0,,1 x 2, x 4, MINI RW 1-MINI (F.B.) RW -MINI + 2,0, x 4 x 4, 0 x 0, bifilar,2 x 3,1 x, MINI RW 1-MINI (R.B.) RW -MINI + 2,0 kleine Spulen mit Feindraht small coils with fine wire bare core size mm turns x Ø wire size mm wound coil size mm machine base roller table winding head + magazine, x 4, x 3, 2 1 x 0, x x 0,3 1 0, x 2, x 4, MINI RW 1-MINI (F.B.) RW 0-MINI + 2,0, x, x 2, x 0,1, x, x 4 MINI RW 1-MINI (S.S.) RW 0-MINI + 4, 1 x 4 x 1 layer x 0,1 1, x 2, x RW 1 (I.S.) RW + 2,0 1 x, x 00 x 0,3 x x, RW 1 (F.B.) RW 0-C + 2, x x 4, x 0,4 x 4,3 x, RW 1 (F.B.) RW 0-C + 2,0, x x, x 0, bifilar 1 x x RW 1-V RW 0 + 3,0 kleine Drossel und Filter mit dickem Draht small chokes and filters with heavy wire bare core size mm turns x Ø wire size mm wound coil size mm machine base roller table winding head + magazine x, x, x 0, 1, x 4,2 x, RW 1-V RW 0 + 3,0 x x x 1, 2, x, x, RW 1 RW 0-V + 4,, x, x, x 1, x x, RW 1 RW 0-V + 4,2 3, x, x,2 2 layer x 0,, x x RW 2-L RW 1 + 1/ x x x 1,32 trifilar 44 x x RW 2-L RW 2 + 2/ x, x, 0 x 1,0 3 x x RW 1 RW 0-V +,3 kleine Drossel und Filter mit dickem Draht small chokes and filters with heavy wire bare core size mm turns x Ø wire size mm wound coil size mm machine base roller table winding head + magazine x x,4 1 x 1,2 bank wound x x 2 RW 2-VSO RW 0-V +,2 3,2 x x 1,4 3 sectors each x 1, x x RW 1 RW 0-VS +,4 4 x 2,0 x 1, 3 x 0,1 bifilar MINI RW -D-RO RW 1-D x x,4 x 1, x x 2 RW 2-VSO RW 0-V x 2 x each sec.with 3 layers with bank wound x1, 0 x 1 x RW 2-VSO RW 0-V + 1 x x, 32 x 2, x x, RW 2-SO RW 3-V + 3/ stromkompensierte Drossel balancing chokes bare core size mm turns x Ø wire size mm wound coil size mm machine base roller table winding head + magazine, x x each sector x 0,3 1,1 x,2 x, RW 1-V (F.B.) RW 0-C + 2,, x x, each sector x 0, x x RW 1-V (F.B.) RW 0-C + 2, x x each sector x 0,4 x x RW 1-V RW 0-C + 4,0 x x each sector x 0, 2 x x RW 1 RW 0-V + 4, x x each sector x 1,4 x, x RW 1 RW 0-V +,1, x x each sector x 0, 3 x, x RW 1 RW 0 +,0 kleine Sonderspulen small coils special bare core size mm turns x Ø wire size mm wound coil size mm machine base roller table winding head + magazine x, x x 0, litz wire,3 x x, RW 1-V RW 0 + 3,0, x, x x 0,1 RW 1-V (R.B.) RW 0-C , x x, 1 sector x 0, RW 1-V (F.B.) RW 0-C + 2, x x, each sector x 0,3 x x, RW 1-V (F.B.) RW 0-C + 2, x 1 x 2, 1 layer x 0, precision wound, x, x 3, RW 2-L RW 0 +,0 x, x 4 each sec. 1 layer prec. wound x 0,, x, x 4,4 Segment holder RW 0 +,0 Netztrafos power transformers bare core size mm turns x Ø wire size mm wound coil size mm machine base roller table winding head + magazine x x, primary 3 layers x 0, 0 x 4 x RW 2-VSO RW + /1 0 x x secondary 3 layers x 1,32 x x 4 RW 2 RW 4 + 4/ x x primary progressive/ wound x 0, x, x RW 2-VL RW + 1 x 44 x primary 00 x 0,3 3 x x RW 2-VL RW + 4 x 3 x secondary 0 x 1,32 x 3 x RW 2-VL RW 0 + /K sample of power transformer View or primary winding interlayer taping with copper foil and secondary winding F.L. = Flat belt, R.B. = Round belt, S.S.= Side slider, I.S. = Inside slider

3 Index Worldwide RUFF representative offices 4 - Introduction to our company How to find your ideal machine MINI machine line Model MINI-Basic / MINI-Basic-Plus Miniatur winding heads Multisystem winding heads Roller tables High-Speed taping head BENCH machine line - Modell -Easy Model -Basic Model -Global Modell -Advance 1 Model -Evolution 1 Gear rack winding heads NEW: High speed gear rack winding heads High speed winding heads Flat belt winding heads Miniatur- and Multisystem winding heads NEW: Magazine less winding heads Gear rack taping heads 2 High speed taping heads 2 Roller tables FLOOR machine line - RWS 32 Model RWS-Global 32 Model RWS-Evolution Models RWS-Global-Shuttle / RWS-Evo-Shuttle Stand alone taping station - Model RWS-Tape and RWS-Evolution tape Gear rack winding heads 3 NEW: High-Speed gear rack winding heads NEW: High speed slider winding head 3 Magazine less winding head 3 Gear rack taping heads Roller tables EXTRA HEAVY machine line - RW 44 Models RW -Evolution / RW -Evo-Shuttle 44 Heads NEW: High-Speed gear rack winding heads Gear rack taping heads 4 Roller tables PWM machine line 4 NEW: Model Pull Winding Machine 4 Accessories and special devices 1 Questionnaire for toroidal winding machines 4 3

4 Weltweite RUFF-Agenturen Worldwide RUFF representative offices AMERICA - CANADA AVTECH INC. Mr. Thomas Manning Overlook Way Bel Air, MD 2 - U.S.A. Tel.: Fax: Mob: [email protected] ARGENTINA MACON S.R.L. Mr. Emiliano Herrero Cachi / CDYF Buenos Aires Argentina Tel.: +4 0 Fax: Mob: [email protected] BRASIL INTERTEC EQUIPAMENTOS LTDA. Mrs. Angelika Koehnke Rua da Paz, 44 Chacara Santo Antonio Sao Paulo - Brasil Tel.: + 4 Fax: + [email protected] CHINA SANTEK COMPANY LTD. Mrs. Laurel Gui Room 0-0 Baotong building, 1st Baomin road, th Bao an District, Shenzhen City, PRC 1 Tel.: + 00 Fax: [email protected] CZECH REPUBLIC - SLOVAKIA RUFF S.R.O. Mr. Jan Loksa Tyrsova Frenstat p., Czech Rep. Tel.: [email protected] DENMARK - SWEDEN - NORWAY MATECH SYSTEMS A/S Mr. Stephan Madsen Ankelbovej DK - 0 Billund - Denmark Tel.: + 4 Fax: + 4 Mob: [email protected] FINLAND TELE-EXXI OY AB Mr. Päivi Silfverberg & Mrs. Tuija Wahl Olarinluoma 1 K 000 Espoo - FINLAND Tel.: [email protected] or [email protected] FRANCE EQUIPEMENT AUTOMATISATION BOBINAGE Mr. Jacques Dietrich, Rue de Traverse, Soudure 4 Quingey - France Tel: Fax: jacques.dietrich@ eabs-bobinage.com GREAT BRITAIN KD TECHNOLOGY Mr. Kevin Taylor Fieldsend Old Southwood Road Beigthon NR 3LW Norwich - England Tel.: Fax: [email protected] GREECE MODUS PLAN Mr. Dimitrios Savvidis 4, Tombazi Str. GR. 1 Glyfada -Athens. - Greece Tel.: Fax: [email protected] HONG KONG SANTEK COMPANY LTD. Mrs. Laurel Gui Flat B, /F, Good year Court n. Shun Ning Road, Cheng Sha Wan - Hong Kong Tel.: Fax: [email protected] HUNGARY EXIMTRADE LTD. Mr. Gabor Horvath Szabadka u.. H- Dunakeszi - Hungary Tel.: [email protected] INDIA MWT PVT. LTD. Mr. Sameer Saxena Mouslari Avenue DLF City Phase - III Gurgaon Haryana - India Tel.: Fax: [email protected] INDONESIA GAS TECHNOLOGY INDONESIA CV Mr. Sidiq Ariotedjo Jatikramat Indah 2, Blok D, N.1 4 Bekasi - Indonesia Tel.: +2 4 Fax: Mob: [email protected] IRAN ASLANI TRADING CO. Mr. Nasser Aslani Shahrak Jandarmery, Marzadaran Blvd. Fereshtegan St., 4th Fereshteh St., No., Unit. Tehran 4 - Iran, Tel.: Fax: Mob: [email protected] ISRAEL SEMO YERUCHAM MARKETING LTD. Mr. Boaz Oren Moshav Hayogev 0 - Israel Tel.: Fax: Mob.: [email protected] ITALY CAVENAGO DI FERRARI L. & C. SNC Mr. Fabio Cavenago Viale Sarca Milano - Italy Tel.: Fax: Mob: [email protected] JAPAN KISCO LTD. Mr. Tsutomu Shimada 2-- Tatekawa Sumida - Ku 1-00 Tokyo - Japan Tel.: Fax: Mob: [email protected] KOREA DAMO CO. LTD. Mr. Patrick Son [4-] Anyang Trade Center, 11 Simin-daero, Dongan-gu, Anyang- City, Gyeonggi-Province, Korea Tel.: +2 0 Fax: Mob: +2 [email protected] MALAYSIA - BRUNEI - SINGAPORE C. MELCHERS GMBH & CO. KG Mr. Felix Niesmann Jalan/, Infinite Center, 2nd Floor, 40 Petaling Jaya, Selangor, Malaysia Tel.: +0 3 Fax: [email protected] MEXICO GLOBAL MANUFACTURING INCORPORATED Mr. Ricardo Duarte 0 E Sunset Rd. Suite A El Paso, TX USA Tel.: +1 0 Fax: +1 4 NETHERLANDS WESCAP B.V. Mr. Jan Schuttert Slagenkampweg 3 TK Ommen - Netherlands Tel.: + 42 Fax: [email protected] Toroidal & Spiral Winding machines NEW ZEALAND - AUSTRALIA & PACI- FIC ISLANDS UNUM LIMITED Mr. Drazen Jaksic P.O. Box 2-0 Remuera Auckland, New Zealand Tel.: Fax: +4 0 Mob: [email protected] PHILIPPINES C. MELCHERS GMBH & CO. KG Mr. Marc Sehrbrock Unit.C, Rufino Pacific Tower 4 Ayala Avenue Makati City - Philippines Tel.: Fax: Mob: [email protected] POLAND STATOR SERVICE POLSKA Mr. Andrzej Jackowicz-Korczynski AL. Rozdzienskiego PL. 3 Katowice - Poland Tel.: Fax: [email protected] PORTUGAL DUARTE NEVES LDA. Mr. Manuel Neves Qta dos Estrangeiros, Rua D, -01 Venda do Pinheiro Lisboa - Portugal Tel.: Fax: +1 [email protected] RUSSIA - UKRAINE - BELARUS KAZAKHSTAN - UZBEKISTAN TC WINDEQ Mr. Nikolay Khardikov Domodedovskoe shosse, d.1 k.3 1 Podol skii raion - Russia Tel.: Fax: Mob [email protected] SOUTH AFRICA JORDI & BENNETT Mr. Urs Jordi P.O. Box 2 Honeydew - Gauteng - South Africa Tel.: + 0 Fax: + 0 Mob: [email protected] SPAIN MP-TECNOIMPORT S.L. Mr. Oriol Ramonet Lausana, 00 Zaragoza Spain Tel.: [email protected] SWITZERLAND / AUSTRIA / SLOWENIA / GERMANY SCHÄPPI INDUSTRIEVERTRETUNGEN Mr. Peter Schäppi, Geissweidli CH-4 Willerzell - Switzerland Tel.: + 0 Fax: + 0 Mob: [email protected] TAIWAN SAN LIEN TECHNOLOGY CORP. Mr. Louis Lin F-3, No.30, Fu Hsing South Rd., Sec.1, Taipei. - Taiwan, ROC Tel.: + 0 Fax: [email protected] THAILAND UNION ALLOY CO. LTD. Mrs. Pranee Jumneanwattanaphan 3/1- Rachadapisek Road, Dindeang, Bangkok 0, THAILAND Tel.: + 2 Fax: [email protected] TURKEY UYGAR TECHNOLOJI MÜHENDISLIK Mr. Adnan Övül Sokak No: /1-1 TR 0 Kahramanlar - Izmir - Turkey Tel.: Fax: Mob [email protected] Alle anderen Länder werden direkt von RUFF betreut. All other countries will be served directly by RUFF. Hauptsitz und Produktion Head office and factory RUFF GmbH, Am Schammacher Feld 2, D- Grafing bei München, Internet: Tel.: , Fax: , [email protected] 4

5 Introduction to our company Something very clever can emerge from small and innovative companies as various enterprises have proved. RUFF is also an example of such a company. Founded more than 0 years ago in a small barn building near Munich, we have specialized in the production of high quality coil winding machines and have established ourselves as one of the world leaders in this field. We have sold over 000 machines in more than 0 countries. These are highly valued by our customers which recognize these machines as being of high quality, durable and the standard in the coil winding industry. RUFF has become a synonym for hi-tech coil winding equipment. 1. Our market position and modern manufacturing facilities advanced technical know how and decades of coil winding experience in house production of all mechanical parts in a 000 m² manufacturing plant equipped with modern CNC production machines 2. Our intelligent concepts use of existing established stock room components, such as sophisticated PLC s, drive systems and self developed software programms same-component-policy with standard components across the whole range of all RUFF coil winding machines modular design system, which allows for retrofitting on current and future machines compact sturdy design and construction 3. Our customer and market support system worldwide sales, service and support staff worldwide spare part service within 4 hours worldwide sales representation in more than countries Again, these and other reasons allow us to be at the front with innovative developments and enable us to provide our customers with the most pioneering and future-orientated technology. Convince yourself!

6 How to find your ideal machine Step 1 Select the suitable machine line: RUFF offers four different machine lines and each machine line is extremely flexible with it s own head and table changing system. Following graphic enables you to select the suitable machine line for your application. Please check wire range and core OD range. MINI machine line wire Ø 0,0-1,0 mm heads core OD 3,0-0 mm tables BENCH machine line wire Ø 0,0-2, mm heads core OD - 0 mm tables FLOOR machine line wire Ø 0,4-4, mm heads core AD mm tables HEAVY machine line wire Ø 0, -, mm 3 heads core OD mm 4 tables PWM machine line wire Ø 1,0-3, mm 1 head core AD - 0 mm 1 table Step 2 Select the suitable machine model: RUFF offers different machine families. Following overview of models enable you to select your machine. Please check the characteristics: Easy familiy Basic familiy MINI machine line 2 models MINI-Basic MINI-Basic-Plus BENCH machine line models -Easy -Basic FLOOR machine line 4 models HEAVY machine line 2 models PWM machine line 1 model PWM Antrieb roller tables with stepper motor winding heads with servo motor (PWM with fhree-phase motor) controller SPS M1 N.C. SIAX 1L roller tables with stepper motor winding heads with servo motor display LCD display, with 2 text lines LCD display, with 4 text lines programming simple programming, user friendly controller simple programming, user friendly controller applications all standard winding jobs all standard winding jobs

7 MINI machine line BENCH machine line FLOOR machine line HEAVY machine line PWM machine line Global familiy Advance familiy Evolution familiy -Global -Advance -Evolution RWS-Global RWS-Global-Shuttle RWS-Evolution RWS-Evo-Shuttle RW -Evolution RW -Evo-Shuttle roller tables with servo motor winding heads with motor and inverter roller tables with servo motor winding heads with servo motor roller tables with servo motor winding heads with servo motor N.C. SIAX 0 monochrom touch screen N.C. SIAX 0 touch screen IPC EL200 touch screen. monochrom touch screen,4 color touch screen, USB-connection, ethernet interface, serial interface, all languages with Latin or Cyrillic characters simple programming, user friendly controller with touch screen monitor all standard winding jobs programming for sophisiticated winding applications with industry-pc controller; clear text touch screen with graphical display and automatically winding program calculation all standard jobs and special resp. hi tech winding applications N.C. IPC EL0 touch screen touchpanel with 4 funktion buttons, USB-connection, ethernet interface, PS/2 interface, RJ, serial interface language, unitext (all characters e.g. Cyrillic etc.) programming for sophisiticated winding applications with industry-pc controller; clear text touch screen with graphical display and automatically winding program calculation all standard jobs and special resp. hi tech winding applications

8 MINI machine line interchangeable winding heads and interchangeable roller tables enable to apply the correct machine solution for your specific winding application. Model MINI-Basic and MINI-Basic-Plus Mini machine for small cores The MINI-BASIC and MINI-Basic-Plus is a very good value machine with an user frendly controller. The machine is designed for mass production of small toroidal cores. It is easy to set up the machine and it has the approved RUFF modular system with several different winding heads and tables. Typical winding jobs for this machines are: SMD-coils, small coils, small filters and transformers. The difference of the MINI-Basic and MINI-Basic- Plus is the programming, because the MINI- Basic-Plus is able to calculate the winding program. Capability ranges wire Ø 0,0 1 mm finished core OD 3-0 mm finished core ID finished core H controller motor machine size machine wight supply voltages up from 1 mm max. mm N.C. SIAX 1L - LCD Display roller tables with servo motor winding heads with servo motor approx. 0 x 0 mm approx. kg 1 Ph 2 V, 1 A interchangeable heads for the Model MINI-Basic 3 miniatur heads RW -MINI RW -MINI RW 0-MINI 3 multisystem heads RW -MINI RW 0-MINI RW 0-MINI 2 side slider heads RW -SIMPLE RW -SIMPLE 1 taping head RW 0B-MINI interchangeable tables RW 1-XMINI RW 1-MINI RW 1-VXMINI RW 1-VMINI RW 1-MINI MINI machines

9 Miniatur heads for the MINI models The miniature winding heads are designed for winding fine wires onto very small cores. The heads works with the professional and problem free RUFF belt winding system. Very precision hi tech magazines enable you to wind down to the smallest final core ID. The required wire tension for your specific application can be controlled with a very practical wire tension calibration device. The winding heads are designed for instant change over from flat belt to round belt system and features a large range of flat and round belts. winding head data winding head winding head winding head RW -MINI RW -MINI RW 0-MINI round belt flat belt round belt flat belt round belt flat belt mm inch/awg mm inch/awg mm inch/awg mm inch/awg mm inch/awg mm inch/awg wire range 0,0-0, 3-½ 0,-0,2 32-0,0-0, 3-½ 0,-2, - 0,0-0, ½-½ 0,-0, ½- magazine diameter 1,4 1,4 1, 1, 0 2,4 0 2,4 finished core OD 3,0-,0 0,-0, 3,0-,0 0,-0, - 0,-0,33-0,-0,33-0,2-0, - 0,2-0, finished core ID 1,3 0,0 1,0 0,04 1,4 0,0 1,4 0,0 1, 0,02 1, 0,02 finished core height 0, 0, 0, 0, 0,3 0,3 max. winding speed rpm compatible roller tables RW 1-MINI, RW 1-XMINI RW 1-MINI, RW 1-XMINI RW 1-MINI, RW 1-XMINI RW 1-MINI, RW 1-XMINI RW 1-MINI, RW 1-XMINI RW 1-MINI, RW 1-XMINI Magazine data base with wire length in meters: for wire length in feet, multiply by factor 3,2 magazine type final hole 0,0 0,0 0,01 0,0 0,0 0,1 0,1 0, 0,2 0, 0, 0,2 0, 0,3 0, 0,4 0, 0, 0,1 0, 0, 1,0 mm mm inch 44 ½ ½ ½ 32 2½ ½ AWG -MINI round and flat belt 0, 0, 1,0 1,1 1,0 1,2 1,4 1, 0,03 0,0 0,0 0,0 2,4 3,0 3,, 1, 2,1 2, 3, 1,2 1, 1, 2, 0, 1,2 1,4 2,2 0,2 0, 1,1 1, 0, 0, 0, 1,4 0,4 0, 0, 1,1 0,4 0, 0, 0, 0,4 0, 0, 0,4 0, 0,4 0,3 -MINI round and flat belt 1,0 1,1 1,2 1,3 1,4 1, 1, 1, 1, 1,4 1, 1, 1, 1, 1, 2,0 2,1 2,2 0,0 0,0 0,02 0,0 0,00 0,04 0,0 0,02 0,0 3,,2,3,0,3,,,3,4 2, 3, 4,4,,,3,,1, 2,0 3, 4,4,,,3,,1, 1, 2,1 2, 3,3 4,,,4,3,4 1,3 1, 2,0 2, 3, 4,4,1,,3 1,0 1,4 1, 2,1 3,0 3, 4,1,3, 0, 1,1 1,3 1, 2,4 2, 3,3 4,3,4 0, 0, 1,1 1,4 2,0 2,3 2, 3, 4,4 0, 0, 1,0 1,2 1, 2,1 2,4 3,2 4,0 0, 0, 0, 1,0 1,4 1, 1, 2, 3,1 0,4 0, 0, 1,0 1,2 1,3 1, 2,2 0,4 0, 0, 0, 1,1 1,4 1, 0,4 0, 0, 0, 0, 1,1 0-MINI round and flat belt 1,2 1,3 1,4 1, 1, 1, 1, 1, 2,0 2, 2, 1, 1, 1, 1, 2 2,1 2,2 2,3 2,4 2, 3,2 0,0 0,03 0,0 0,01 0,0 0,0 0,03 0,0 0,0 0,1 0,,,2,,,4,, 2,, 4,,,3,,2,2,2,2,, 3,3 4,0 4,4,,,3,,3,2, 2, 3,2 3,,4,3,,,, 2, 2,1 2, 2, 4,3,0,,,1,, 1, 2,1 2,3 3, 4,1 4,,2,,, 2 1,4 1, 1, 2, 3,4 4,0,,1,,3 1,1 1,4 1, 2,3 2, 3,2 4, 4,,3,4 0, 1,2 1,3 2,1 2,4 2, 4,2 4,4,,2 0, 1 1,1 1, 1, 2,3 3,3 3, 4,, 1,2 1,3 1, 2,4 2, 3,2,3 0, 1,1 1,3 1, 2,0 2,,2, 0, 1,2 1,3 1, 3,4 0, 0, 1,2 2,4 3, 0,1 0, 1, 2,3 0, 1,3 2 0, 1,3 0, 0, MINI machines

10 Belt data base: list of different round belt lengths for the magazines round belt type belt lenght for RW -MINI belt lenght for RW -MINI round short belt (e.g. thicker wires) 20 mm 3 mm mm round standard belt 0 mm 0 mm 0 mm round long belt (e.g. thinner wires) 3 mm mm 4 mm belt lenght for RW 0-MINI Belt data base: list of flat and round belts for the magazines winding head type RW -MINI RW -MINI RW 0-MINI inch magazine type 0, 0, 1,0 1,1 1,0 1,1 1,2 1,3 1,4 1, 1, 1, 1, 1,2 1,3 1,4 1, 1, 1, 1, 1, 2,0 2, 2, flat belts round belts diameter width mm 0,3 x x x x length mm, width mm 0,3 x x x x x x x x x length 2 mm,4 width, mm 0,4 x x x x x x x x x x x length 40 mm, Ø 1,0 mm x x x x x x x x x x x x x x x x x 0,03 Ø 1, mm x x x x x x x x x x x x 0,0 Ø 2,0 mm x x x x x x x x x x x x x 0,04 Ø 2, mm x x 0,0 Multisystem winding heads for the MINI models The multisystem winding heads are designed for winding wire sizes from 0,0 to 1,0 mm onto small and medium cores. Each head incorporate three different proven winding systems: round belt system, flat belt sys- tem and side slider system. This enables you to select the correct winding system for your specific winding application and offers you maximum flexibility at a minimum of cost. Typical applications are EMI filters and primary winding of small power transformers. winding head data winding head RW -MINI winding head RW 0-MINI winding head RW 0-MINI round belt flat belt side slider round belt flat belt side slider round belt flat belt side slider mm wire range 0,0-0, inch/ AWG ½- ½ mm 0,- 0,1 inch/ AWG - ½ mm 0,0-0, inch/ AWG mm -44 0,0-0, inch/ AWG ½- mm 0,- 0,1 inch/ AWG - ½ mm 0,0-0, inch/ AWG mm -44 0,- 0, inch/ AWG mm -3 0,- 1,0 inch/ AWG mm -3 0,0-0,1 magazine diameter 3,0 3,0 3,0 2 3, 2 3, 3,,, 0 finished core OD - 0,2-1, - 0,2-1, - 0,2-1, - 0,2-1,3-0,2-1,3-0,3-1, ,3-2, ,3-2,01 inch/ AWG ,3-2,01 finished core ID 1, 0,0 1, 0,0 4, 0, 2,2 0,0 2,4 0,04,0 0,,0 0,,0 0,,0 0, finished core height 0,1 0,1 0,1 0, 0, 0, 0, 0, max. winding speed rpm compatible roller tables RW 1-MINI, RW 1-VMINI RW 1-XMINI, RW 1-VXMINI RW 1-MINI, RW 1-VMINI RW 1-XMINI, RW 1-VXMINI RW 1-MINI, RW 1-VMINI RW 1-XMINI, RW 1-VXMINI, RW 1-MINI MINI machines

11 Magazine data base with wire length in meters: for wire length in feet, multiply by factor 3,2 magazine type final hole 0,0 0,0 0,01 0,0 0,0 0,1 0,1 0, 0,2 0, 0, 0,2 0, 0,3 0, 0,4 0, 0, 0,1 0, 0, 1,0 mm mm inch 44 ½ ½ ½ 32 2½ ½ AWG round and flat -MINI 1,4 1, 1, 1, 1, 1, 2,0 2, 3,0 1, 1, 2,0 2,1 2,2 2,3 2, 3,0 3, 0,00 0,04 0,0 0,02 0,0 0,00 0,0 0, 0, round and flat 0-MINI 1, 2,0 2, 2, 3,0 3, 4,0 4,,0 2,2 2, 2, 3,0 3, 4,,0,,0 0,0 0,0 0, 0, 0, 0, 0, 0,2 0,,1,4,,0, 3,,,,,2, 1,,1, 32,0,0 3 side slider 0-MINI/-SIMPLE 4,-SG -SG -SG -SG -SG -SG -SG -SG -SG,0,,0,0,0,0,0,0,0 0,2 0, 0, 0,3 0, 0, 0,4 0,3 0, round and flat 0-MINI 0/3 3, 4,0 4,,0,,0,,0, (K),0,,0,,0,,0,,0,,0 0, 0,2 0, 0, 0, 0,2 0,3 0, 0, 0,4 0, side slider 0-MINI/-SIMPLE,0,0,0,0,0 1,0 -S,0,0,0,0 1,0,0,0 0, 0, 0,2 0,1 0, 0, 0,4,0,,,,,2,,4 3, ,,,,,,,2 3,2, ,,,2,,0,,4,3 4, ,1 4,,1,3,2,,,0 3, , 3, 4,2,1,,,,4, ,1 3,0 3,4 4,1,4,3, 1,, , 2, 3,0 3, 4,,,1,, ,4 2,1 2,4 2, 3, 4,,,,0, , 1, 2,1 2, 3,2 4,0,4,,2, ,4 1, 2,2 2, 3,3,,,, , ,1 1, 1, 2,1 4,,0 4 3,,, 2, ,0 1,2 1, 3,2,0 2, 2, 4,,,, , 1,1 2,3 3, 2,0 3, 4,,2, 1,,, 32, 2,, , 1, 2, 1, 2, 3,4,, ,2 1, 2, 4, , 1,3 0, 2, 3, 4 1,3 2, 3 4,,, 4 Belt data base: list of different round belt lengths for the magazines round belt type belt length for RW -MINI belt length for RW 0-MINI round short belt ( e.g. thicker wires) 4 mm mm 00 mm round standard belt 0 mm mm mm round long belt (e.g. thinner wires) 40 mm 00 mm 0 mm belt length for RW 0-MINI Slider data base: list of slider for the magazines winding head type RW 0-MINI RW -SIMPLE RW 0-MINI RW -SIMPLE /-/-1 /-/ /-/-S superfinished slider 1-tail 0,0-0, tail slider 0,0-0, 0,0-0, 0,0-0, 0,0-0, 2-tail slider 0,-0, 0,-0, 0,-0, 0,-0, 3-tail slider - - 0,-0,0 0,-0,0 MINI machines

12 Belt data base: list of tooth, flat and round belts for the magazines winding head type RW -MINI RW 0-MINI RW 0-MINI magazine type 1,4 1, 1, 1, 1, 1, 2,0 2, 3,0 1, 2,0 2, 2, 3,0 3, 4,0 4,,0 3,0 3, 4,0 4,,0,,0,,0,,0 tooth belts for thick wires flat belt round belts standard 2XL 0 x x x x x x x x x 0XL 0 x x x x x x 4XL 0 x x x x x x x x x x x width, mm length mm x x x x x x Ø 1, mm x x x x x x x x x x Ø 2,0 mm x x x x x x x x x x Ø 2, mm x x x x x x x Ø 3,0 mm x x x x Ø 3, mm x x x x x Ø 4,0 mm x x x x Ø 4, mm x x x x x Roller tables for the MINI models RUFF supplies a choice of different interchangeable roller tables. They are connected to the machine base and held with two fixing bolts which allow them to be changed in two minutes. The transport rollers are sitting on drive shafts which are connected directly to the drive motor. A large range of parallel and tapered transport rollers are available to suit individual core sizes. The roller tables RW 1 and RW 1-V are constructed with a XY-coil moving slide unit which enables the operator to move the coil during the winding cycle. The roller tables RW 1 and RW 1-V with the specification X are low cost models without coil moving slides and are suitable for such coils which do not need to be moved during the winding cycle. Possible combination of winding heads and roller tables winding head type core OD with RW 1-MINI, RW1-XMINI core OD with RW 1-VMINI, RW1-VXMINI RW -MINI 3 - mm - - RW -MINI - mm - - RW 0-MINI - mm - - RW -MINI - mm 1 - mm - RW 0-MINI - mm 1 - mm - core OD with RW 1-MINI RW 0-MINI - mm 1-1 mm - 0 mm RW 0B-MINI mm -0 mm MINI machines

13 Standard core transport rollers roller table type qty per set A B C D smallest core mm mm mm mm OD mm suitable winding head typical use RW 1-MINI 3 pcs MINI to 0-MINI small core flat RW 1-MINI 3 pcs. 3 -MINI to 0-MINI small cores RW 1-MINI 3 pcs. 3 -MINI to 0-MINI small cores high RW 1-MINI 3 pcs. 3 -MINI to 0-MINI small cores very high RW 1-VMINI 3 pcs., -MINI to 0-MINI special rollers RW 1-VMINI 3 pcs. -MINI to 0-MINI medium cores flat RW 1-VMINI 3 pcs. -MINI to 0-MINI medium cores high RW 1-VMINI 3 pcs. 2 -MINI to 0-MINI large cores RW 1-MINI 3 pcs. 0-MINI large cores B A Ø C Ø D Ø High-Speed taping head for the MINI models taping head data RW 0B-MINI mm inch/awg tape width 4-0, - 0, build up factor + + 0,4 magazine diamter 4, finished core OD 1-0 0,3 -, finished core ID with mm tape 0, with 0, tape finished core height 1, max. taping speed rpm 0 compatible roller tables RW 1-VMINI, RW 1-VXMINI, RW 1-MINI compatible m/c bases MINI-Basic, MINI-Basic Plus f.i.d calculation for all taping heads: tapewidth + build up factor = f.i.d required MINI machines

14 BENCH machine line The models are the world wide most used machines. Three machine bases are available. From a simple model up to a high end PLC-controlled machine with a high resolution touchscreen dispay. The approved RUFF modular system covers 2 winding heads and roller tables for almost all winding requirements. The machine has a strong design and with the wedge-shape of the machine enables an ergonomically operation for the worker. BENCH machine line Models -Basic, -Global, -Evolution interchangeable heads gear rack heads RW 0 RW 4 slider heads RW RW belt heads RW 0-C RW 0-V 2 RW 01-ML RW 1 RW 4-V RW RW -V RW 0-C RW 0 RW 2 RW 4-RZ RW 3 RW RW RW 0 RW 0 taping heads RW 0/B RW 4/B RW 1/B RW 4-RZ/B RW 2/B RW 0/B RW 3/B RW 0/B interchangeable tables mechanical 3 interchangeable tables pneumatical RW 1 RW 2-L RW 1-V RW 2-VL RW 1 RW 2 RW 2-P RW 2-VP RW 2-P Capability ranges wire Ø monofilar 0,0-2, mm wire Ø bifilar up to 2 x 1, mm finished core OD - 0 mm final hole up from 1, mm finished core H up to 0 mm tape size 4 - mm supply voltages 2 V / AC / Hz / 1 A machine size 10 x 00 mm machine weight approx. kg Modell -Easy The -Easy is for simple applications and is developed for the mass production. The userfriendly programming of the machine allows a short programming and quick start of the machine. The machine has a similar design to our former very succesfull model -Compact, but with a PLC for all the standard functions of a modern machine. controller winding head roller table SPS M1 - LCD display with 2 text lines three phase motor stepper motor BENCH machines

15 Model -Basic The -BASIC is a simple machine. It is developed for the mass production of simple winding jobs. This machine is perfect for winding jobs, which allows some tolerances in the pitch. The -BASIC is build with high quality components and enables to produce high quality coils. The controller with nummeric controll is easy to under- stand and simple to create winding programs. controller winding head roller table N.C. SIAX 1L - LCD display with 4 text lines three phase motor servo motor Model -Global The -Global is for standard winding applications. The new NC controller with touch screen panel is user friendly and it is very easy to understand. Just a few inputs are needed for create a winding program. All standard winding methods are available e.g.: Tape-/ Wire winding, Index, Reverse winding. Several winding sequences can be written in one winding program. So for example different pitch and index etc. More than 0 pro- grams can be saved on this control. All languages in Latin characters are available on this controller. controller language winding head roller table. monochrom touchpanel with 2 function buttons (start/stop) all Latin characters three phase motor with inverter servo motor BENCH machines

16 Model -Advance The -Advance is a sophisiticated machine model with a userfriendly graphical display. By programming of the winding application, the controller calculates the loading turns, pitch and number of layers. The winding heads and roller tables can be selected in the machine data. The machine has a USB connection for export / import of winding programs and for SW update. The winding programs can be read and edited by Excel. Teleservice by our technician via internet connection for trouble shooting is also possible. controller system language interface winding head roller table,4 touchpanel Linux all Latin and Cyrillic characters USB-connention, ethernet-interface servo motor servo motor Model -Evolution The -Evolution is the high end bench top toroidal winding machine base from RUFF. The new controller with innovative programming is user friendly and through the high resolution touch screen display it is simple to understand. Programs are saved in CSV-Format. Therefore, programs can be made externely by Excel. The Windows system allows own data management saved onto USB-Stick, or onto the CF-Card in a seperate file on the machine. A central program management on an external PC (Server) is possible via Ethernet connection. Easy file structure can be created and every program can be reported with a text description. The machine can also be remote controlled by Ftp- connection. Teleservice by our techni- cians via inter- net connection (Ftp-connection) for trouble shooting in the logic program. Update of PLC- and visual display software via USB- Stick, datas can be sent via . controller touchpanel with 4 function buttons memory Compact Flash MB system Windows CE.0 language Unitext (all characters) interface USB-connention, ethernet-interface 1x/0 Mbit, RJ, PS/2 interface, serial interface PCI modul card MC-CAN Dual Can Controller, hand control unit with 3 additional function buttons winding head servo motor roller table servo motor 1 BENCH machines

17 Your personal notes

18 Gear rack winding heads for the BENCH models The gear rack winding heads are designed for precision layer winding with low built up factors. Typical applications are the production of variacs, potentiometers and transformer secondary windings. All the winding heads work with a robust gear rack and drive gear system, this allows the winding head to generate a large amount of torque which makes it suitable for large wire size. The wire is dereeled from the winding magazine via two guide rollers as it is layered on the core, the magazine itself is held back under constant tension via the breaking system which is adjustable to suit each wire size. All gear rack winding heads can utilise two designs of magazines the KN type has a quick opening facility and the SN type which has a completely removeable section for taller cores. A range of norrow racks and multifilar wire guides can be supplied for reduced core I.D s and strip winding. Customised components for special applications can be supplied upon request. winding head data RW 0 RW 1 RW 2 RW 3 mm inch/awg mm inch/awg mm inch/awg mm inch/awg wire range 0,1-0, -2 0,2-1,0-32 0,2-1,4 ½-32 0,4-2, - magazine diameter 2 2,3 1, 2, 0, finished core OD -0 1,0-,0-0 1,0-,0-0 1,0-,0-0 1,0- finished core ID 0,4 0,1 0,0 1,0 finished height 0, 1, 0 3, 0 (0) 3,3 (4,2) max. winding speed rpm compatible roller tables RW 2-L, RW 2-P RW 2-L, RW 2-VL, RW 2-P, RW 2-VP RW 2-L, RW 2-VL, RW 2-P, RW 2-VP, RW 2-L, RW 2-P RW 2-L, RW 2-VL, RW 2-P, RW 2-VP, RW 2-L, RW 2-P compatible m/c bases all machine series all machine series all machine series all machine series winding head data RW 4 RW 4-V RW 4-RZ mm inch/awg mm inch/awg mm inch/awg wire range 0,4-2,3-0,4-2, ½- 0,4-2,0 - magazine diameter 3,3 3,3 3,3 finished core OD 0-0 2, , ,4-, finished core ID 1,0 2 1, 32 1, finished height 0 (0), (,) 0, 0 (0), (,) max. winding speed rpm 3 compatible roller tables RW 2-L, RW 2-P RW 2-L, RW 2-P RW 2-L, RW 2-P compatible m/c bases all machine series all machine series all machine series All heads are also available with pneumatic brake system. (optional) BENCH machines

19 BENCH machines Magazine data base with wire length in meters: for wire length in feet, multiply by factor 3,2 magazine type final hole diameter final hole d. max. height 0,1 0,2 0,32 0,4 0, 0, 0,1 0, 0, 1,0 1, 1, 1,32 1,4 1, 1, 1, 1, 1, 2,0 2, 2, 2,3 2, 2, 2, mm mm inch mm inch ½ 1½ 1 ½ ½ ½ ½ ½ ½ ½ AWG RW 0 0/KN 0/KN 0/KN 0/KN 0/KN 0/1KN 0/KN 0/KN 1 0,4 0,4 0,2 0, 0, 0,0 0, 0, 2 0,1 0, 0,0 0,4 0, 0, 0,4 1, RW 1 1/KN/SN 1/KN 1/SN 1/KN 1/SN 1/G-KN 1/KN 1/KN 1/SN 1/KN 1/SN 1/G-KN 1/KN 1/G-KN 1/KN 1/SN 1/KN , 0, 0, 0,3 0,3 0,3 0,1 0, 0, 0, 0, 0, 1,0 1,0 1, 1, 1, ,0 0, 0, 0,0 0,0 0,0 0, 0,4 0,4 1,2 1,2 1,2 1, 1, 1, 1, 1, RW 2 2/KN/SN 2/G-KN 2/KN 2/SN 2/G-KN 2/1KN 2/KN 2/SN 2/G-KN 2/KN 2/SN 2/G-KN 2/KN 2/KN 2/SN 2/G-KN 2/KN 2/KN 2/SN 2/G-KN 2/32KN 2/32G-KN 2/KN 2/SN 2/G-KN 2/KN 2/SN 2/KN 2/KN 2/KN 2/KN 2/KN 2/0KN 2/KN , 0, 0,0 0,0 0,0 0,4 0, 0, 0, 0, 0, 0, 1,0 1,2 1,2 1,2 1,1 1,0 1,0 1,0 1,2 1,2 1, 1, 1, 1,4 1,4 1, 1, 2,00 2, 2, 2,32 2, , 0, 1,0 1,0 1,0 1,03 1,2 1,2 1,2 1,0 1,0 1,0 1,2 1, 1, 1, 1, 1,4 1,4 1,4 1, 1, 1, 1, 1, 1, 1, 2,32 2,4 2,3 2, 2,4 2,3 3, RW 3 3/KN/SN 3/SN 3/KN 3/KN/SN 3/G-KN 3/KN/SN 3/G-KN 3/KN/SN 3/G-KN 3/KN/SN 3/G-KN 3/KN/SN 3/G-KN 3/KN/SN 3/G-KN 3/KN/SN 3/KN/SN 3/G-KN 3/KN/SN 3/0KN/SN 3/0KN/SN 3/0KN/SN 3w/0KN/SN 3/0KN/SN 3/SN , 0,4 1,0 1,03 1,03 1,0 1,0 1,2 1,2 1, 1, 1, 1, 1, 1, 1, 1, 1, 1, 1,0 2,1 2, 3,0 3, 4, , 1,4 1, 1,4 1,4 1, 1, 1,32 1,32 1, 1, 1,2 1,2 2,0 2,0 2, 2,1 2,1 2, 2,4 2, 2,3 3,0 3, 4, RW 4, RW 4-V, RW4-RZ 4/KN 4/KN 4/KN 4/SN 4/KN/SN 4/KN/SN 4/KN/SN 4/0KN/SN 4/KN/SN 4/0KN/SN 4/KN/SN 4/0KN/SN 4/0 KN/SN 4/3 KN 4/0 KN/SN 4/ SN 4/1 SN 4/0KN/SN ,4 1,2 1,1 1,1 1, 1, 1,2 2,1 2,32 2, 2, 2,3 3, 3, 3, 4,2 4,1 4, , 1,2 1, 0,000 2,32 2,32 2,4 2, 2,4 3,01 0,000 3,43 3, 0,000, 0,000 0,000, Special magazines on request

20 High speed slider winding heads for the BENCH models The high speed winding heads are designed for random layer winding. Typical applications are the production of transformer primary windings and windings where large amounts of turns are required in a short production time. All of the winding heads work with a side slider which dereeles the wire from the edge of the winding magazine. The magazine itself is driven by precision made friction rollers which enhance the life of the magazine. As the wire comes off the magazine it is guided between two wire guide plates before being placed on to the core. All high speed winding heads feature the quick action magazine opening facility and a range of S type magazines can be supplied for taller section cores. Customised components for special applications can be supplied upon request. winding head data RW RW RW mm inch/awg mm inch/awg mm inch/awg wire range 0,0-0,3 2½-44 0,0-0, - 0,0-1,0 - magazine diameter 0 4 0,2 finished core OD - 0,-1, -0 0,-,0-0 0,-,0 finished core ID 2, 0,0 0, 0, finished height 0, 2,1 2, max. winding speed rpm 0 (with inside slider 0) 0 compatible roller tables RW 1 RW 1, RW 1-V, RW 2-L RW 1, RW 2-L, RW 2-VL compatible m/c bases all machine series all machine series all machine series winding head data RW RW RW -V mm inch/awg mm inch/awg mm inch/awg wire range 0,1-1,0-3 0,1-1,0-3 0,3-1, ½-2½ magazine diameter 2,,, finished core OD -0 1,0-,0-0 1,0-,0-0 1,0-,0 finished core ID 0, 0,2 0,2 finished height 0 3, 0 4,2 0 4,2 max. winding speed rpm 0 0 compatible roller tables RW 2-L, RW 2-VL, RW-2-L RW 2-L, RW 2-VL, RW 2-L RW 2-L, RW 2-VL, RW 2-L compatible m/c bases all machine series all machine series all machine series BENCH machines

21 Magazine data base with wire length in meters: for wire length in feet, multiply by factor 3,2 magazine type final hole diameter 0,0 0,0 0, 0, 0, 0, 0, 0, 0, 0,0 0,1 0,0 0,0 1,0 1,0 1, mm mm inch 44 3 ½ 32 2 ½ ½ ½ AWG RW /2 (with inside slider) 2, 3 3, 4 /4, SG (with side slider) SG SG SG SG 2, 3,0 3, 4,0 4,,,0,,0,0 0,0 0, 0, 0, 0, 0, 0, 0,2 0,3 0, ,, RW / 1 -S -S -S -S 1 0, 0, 0,2 0,1 0, 0, 0,4 1,1 1, 1, RW / 1 -S -S -S -S 1 0, 0,2 0,1 0, 0, 0,4 1,1 1, 1, RW / 1 (-S) (-S) (-S) -S -S -S 1 0, 0,2 0,1 0, 0, 0,4 1,1 1, 1, 1, RW, RW -V / 1 (-S) (-S) (-S) -S -S -S 0-S 0-S (RW -V only) 0-S (RW -V only) 1 0,2 0,1 0, 0, 0,4 1,1 1, 1, 1, 2, 2, 2, BENCH machines

22 Flat belt winding heads for the BENCH models The flat belt winding heads are designed for winding heavy wires into small internal diameters without the use of gear racks or side sliders. Typical applications are the production of chokes, filters and small transformer secondary windings. All of the winding heads work with a flat toothed belt which drives the magazine. The winding tension is varied by applying pressure on the smooth edge of the magazine where the wire is dereeled from. All of the belt winding heads feature a range of robust split magazines together with the magazine quick opening device. For balancing type chokes there is a wire guide finger which aids in the production of equal start, finish windings. For the winding head type RW 0, S type and K type magazines can be supplied for taller section cores and transformer secondary windings. Customised components for special applications can be supplied upon request. winding head data RW 0 RW 0 mm inch/awg mm inch/awg wire range 0,2-0, -32 0,3-1,0-2½ magazine diameter 3,, finished core OD - 0,2-1, 1-0 0,3-,0 finished core ID 3 0, 0, finished core height 0, 0, max. winding speed rpm 00 0 compatible roller tables RW 1, RW1-V RW 1-V, RW 1, RW 2-L compatible m/c bases all machine series all machine series winding head data RW 0-V RW 0 mm inch/awg mm inch/awg wire range 0,4-1, - 0,3-1, - magazine diameter, 2, finished core OD 1-0 0,3-,0-0 1,3-,0 finished core ID 0, 0,3 finished core height 0, 0 2,3 max. winding speed rpm (Ø 0,4-1,0 mm) 30 (Ø 1,1-1, mm) 40 (Ø 0,3-1,0 mm) 0 (Ø 1,1-1, mm) compatible roller tables RW 1-V, RW 1, RW 2-L, RW 2-P RW 2-L, RW 2-VL, RW 2-P, RW 2-VP, RW 2-L, RW 2-P compatible m/c bases all machine series all machine series BENCH machines

23 Magazine data base with wire length in meters: for wire length in feet, multiply by factor 3,2 magazine type final hole diameter 0, 0, 0, 0, 0,0 0,1 0,0 0,0 1,0 1, 1, 1,32 1,4 1, 1, 1, 1, mm mm inch 32 2½ ½ 1½ 1 ½ ½ ½ AWG RW 0 0/2 2, 2, 3 3, 4 4,, 3 3 3, 4,,, 0, 0, 0, 0, 0, 0,2 0, 0, 0,2 0,3, , 2, 4,, 2 3 1, 2, 3, 2, 4 2, 3, 1, 2, 3 4,, 2,4 3,2 3,4 4,, 1, 2, 2, 3, 4 RW 0 0/3 3, 4 4,,,, (K),,,,, 0, 0,2 0, 0, 0, 0,2 0,3 0, 0, 0,4 0, ,, 0 1, ,, 4 RW 0-V 0-V/4,2 4,,1,,3,,0 (K),4 (K), (K),3 (K), (K),,,,, 0, 0, 0,2 0, 0, 0,4 0, 0,4 0,3 0,3 0,43,, 32, 3 4, 3,1 1,,3,2,, 1,2,3,,,,, 3,,,,4,1 2,,4, 2, 3, 4,,,3, 1,,2, 2,1 2, 3,,1,,,4,,2,2,2 1, 2,3 3 4,2,,2,,2,2 1,4 1, 2, 3, 4,2,,,3,2,, 1,1 1, 2,1 2, 3,4 4,,4,, 0, 1,4 1, 2, 2, 3, 4,3,4,3,1,2 0, 1,2 1, 1, 2, 3,2 3, 4,,,3,1 1,4 1, 2,2 2, 3, 4,3,,,2 1,3 1, 1, 2, 3 3,,1,,1 1,1 1,4 1, 2,2 2, 3,3 4,,3 RW 0 0/ (S) (K) (S) (K) (S) (K) -S (K) 1-S (K) -S (K) -S -S 0,3 0, 0, 0,4 0,2 0, 0,1 0,1 0, 0, 0, 0, 1, , ,3,, ,, , , 4, model 0/ - 0/ = split type, model 0/K - 0/K = hinge type (K), model 0/S - 0/S = segment type (S) BENCH machines

24 Miniatur and multisystem winding heads for BENCH models The multisystem winding heads are designed for winding fine wires onto small cores. It incorporates three proven winding systems on one head, this gives you the best winding solution possible for each specific application, and offers you the maximum production capability with a minimum cost. Typical applications are the production of small pulse transformers, small primary windings and small chokes. The winding heads are designed for instant change over from one system to another and features a range of flat and round belts, side sliders and robust quick opening magazines. winding head data round belt system RW 0-C flat belt system RW 0-C round belt system RW 0-C mm inch/awg mm inch/awg mm inch/awg wire range 0,0-0, ½-½ 0,-0, -½ 0,0-0, - magazine diameter 0 2,4 0 2,4 3, finished core OD - 0,2-0, - 0,2-0, - 0,2-1,3 finished core ID 1, 0,02 2,0 0, 2, 0,0 finished core height 0,3 0,3 0, max. winding speed rpm 0 compatible roller tables RW 1 RW 1 RW 1, RW 1-V compatible m/c bases Alle -Baureihen Alle -Baureihen Alle -Baureihen winding head data flat belt system RW 0-C side slider system RW 0-C mm inch/awg mm inch/awg wire range 0,-0,1 -½ 0,0-0, -44 magazine diameter 3, 3, finished core OD - 0,2-1,3-0,3-1,3 finished core ID 3,0 0, 0, finished core height 0, 0, max. winding speed rpm 0 compatible roller tables RW 1, RW 1-V RW 1, RW 1-V compatible m/c bases Alle -Baureihen Alle -Baureihen BENCH machines

25 Magazine data base with wire length in meters: for wire length in feet, multiply by factor 3,2 magazine type RW 0-C round and flat belt 0-C/1,2 1,4 1, 1, 2 2, 2, RW 0-C round and flat belt 0-C/1, 2 2, 2, 3 3, 4 4, RW 0-C side glider 0-C /4,-SG -SG -SG -SG -SG -SG -SG -SG -SG final hole diameter 0,0 0,0 0,01 0,0 0,0 0,1 0,1 0, 0,2 0, 0, 0, 0, 0,3 0, 0,4 0, 0, 0,1 0,0 0,0 1,0 mm mm inch 44 ½ ½ ½ 32 2½ ½ AWG 1, 1, 2,0 2,2 2,4 2, 3,2 2,2 2, 2, 3 3, 4,,, 0,02 0,00 0,0 0,0 0,04 0,1 0, 0,0 0,0 0, 0, 0, 0, 0, 0,2 0, 0,2 0, 0, 0,3 0, 0, 0,4 0,2 0, ,,3,2,2,, ,3 4,4,,,2, , 3,,3,, 2, ,1 2,,,, , 2,3 4,1,2,, ,4 1, 3,4,,, ,1 1, 2, 4,,3, , 1,3 2,4 4,2,, , 1 1, 3,3 4,,, ,3 2,4 3,2,3,2, ,1 1, 2,,2,,, ,2 1, 3,4 4 3,,, 2, 4 2 0, 1,2 2,4 3, 2, 2, 4,,,, 3 1 0, 1, 2,3 2 3, 4,,2, 1,,, 32, 2 0, 1,3 2,0 1, 2, 3,4 0, 1,3 2, 4 0, 0, 2, 3, 1,3 2, 3 4, BENCH machines

26 Magazine less winding head The winding head without magazine is designed for winding heavy wires down to very small core ID. This technology allows a smaller final core ID as with standard winding heads at the market with magazine. The wire is fixed on a special PATENTED roller system. During wind the loaded wire get consumed, which reduce the needed ID. Therefor the minimum FID can be approx. 4 time wire dia. Typical applications are production of chocks and filters as well transformer secondary windings. winding head data RW 01-ML RW 03-ML mm inch/awg mm inch/awg wire range 0, - 0, - 0, - 1, - lenght of one loading turn, 0 3 finished core OD 4-0,1-1, finished core ID 4 x wireø 4 x wireø finished core height 0, 0 2, max. winding speed rpm 0 0 compatible roller tables RW 1-ML RW 2-PML compatible m/c bases all machine series all machine series Information provided without guarantee BENCH machines

27 Sample applications BENCH machines

28 Gear rack taping heads for the BENCH models These taping heads work with a gear system similar to the gear rack winding heads but vary in one major way. That is as the tape is loaded on to the tape magazine it is also taped on to the core. A flat leather belt round the outside of the tape magazine controls the taping tension and is infinitely variable. The tape is automatically cut when the correct length of tape is loaded for the complete operation. Customised components for special applications can be supplied upon request. taping head data RW 0/B RW 1/B RW 2/B mm inch/awg mm inch/awg mm inch/awg tape width 4-0,-0, - 0,3-0, - 0,4-0, build up factor + +0,4 + +0, + +0, magazine diameter 3,3,2 2, finished core OD finished core ID 0, 0,3 1,0 finished core height 1,3 1, 0 3, max. taping speed rpm 2 2 compatible roller tables RW 2-L, RW 2-P RW 2-L, RW 2-VL, RW 2-P, RW 2-VP RW 2-L, RW 2-VL, RW 2-L, RW 2-P, RW 2-VP, RW 2-P compatible m/c bases all machine series all machine series all machine series taping head data RW 3/B RW 4/B mm inch/awg mm inch/awg tape width - 0,4-0,4-0,4-0,4 build up factor + +0, + +0, magazine diameter 1,4 3,3 finished core OD -0 1, ,4- finished core ID 2 1, 1,1 finished core height 0 3,4 0, max. taping speed rpm 0 compatible roller tables RW 2-L, RW 2-VL, RW 2-L, RW 2-P, RW 2-VP, RW 2-P RW 2-L, RW 2-P compatible m/c bases all machine series all machine series 2 BENCH machines

29 High speed taping heads for the BENCH models These taping heads work with a special belt drive system which enable them to work without the use of gear racks: this allows the belt taping heads to tape into smaller internal diameters at a higher speed. They all incorporates the RUFF quick action opening, closing system which reduces handling time. The taping operation is fully automatic and controlled from a foot switch. taping head data RW 0/B RW 0/B mm inch/awg mm inch/awg tape width 4-0, - 0, - 0,2-0,0 build up factor + +0,4 + +0,4 magazine diameter 4, 2,4 finished core OD 1-0 0,3 -, finished core ID with mm tape 0, with 0, tape with mm tape 0,4 with 0,3 tape finished core height 1, 0 3, max. taping speed rpm 0 compatible roller tables RW 1-V, RW 1 RW 2-L, RW 2-P RW 2-L, RW 2-P, RW 2-VL, RW 2-VP, RW 2-L, RW 2-P compatible m/c bases all machine series all machine series f.i.d calculation for all taping heads: tape width + build up factor = f.i.d required BENCH machines 2

30 Roller tables for the BENCH models RUFF supplies a choice of seven different interchangeable roller tables. Their main purpose is to transport the core when winding or taping operations are carried out. They are connected to the machine base and held with two or four fixing bolts which allow them to be changed in some minutes. Three rubber rollers are infinitely adjustable to clamp any size of core within their range. A large of parallel and tapered rollers are available to suit individual winding requirements and special extension and designs can be supplied upon request. Combination possibilities between roller tables and winding heads coil OD Kopf , 4-V, 4-RZ 0,-1, RW 1 - inch 0,- 1,, -V, 0-C, 0, 0-C, 0, 0-V 0,- 1, 0,- 1, 0 0/B 1/B 2/B 3/B 4/B 0/B 0/B mm ,-1, RW 1-V - inch 0,3-2,0 0,43-2,0 0,3-2,0 mm ,1-2, RW 1-0 inch 0,1-2, 0,1-2, 0,1-2, mm ,0-,0 RW 2-L RW 2-LP -0 inch 1,0-,0 1,0-,0 1,0-,0 1,0-,0 1,0-,0 1,0-,0 1,0-,0 1,0-,0 1,3-,0 1,0-,0 1,0-,0 1,0-,0 1,0-,0 1,0-,0 1,0-,0 mm ,-,0 RW 2-VL RW 2-VLP -0 inch 1,-,0 -,0 1,-,0 1,-,0 1,-,0 1,-,0 1,-,0 1,-,0 1,-,0 1,-,0 1,-,0 mm ,4-,0 RW 2 RW 2-LP 0-4 inch 2,4-2,4-2,4-2,4-2,4-2,4-2,4-3,- mm ,- RW 2-L2 RW 2-L2P 0-4 inch 2,4-1, 2,4-1, 2,4-1, 2,4-1, 2,4-1, mm BENCH machines

31 Standard core transport rollers for roller tables for BENCH machines roller table type A Ø mm B Ø mm C Ø mm D Ø mm RW 1 RW 1 RW 1 RW 1 RW 1-V RW 1-V RW 1-V RW 1 RW 1 RW 2-L/-P RW 2-L/-P RW 2-L/-P RW 2-L/-P RW 2-L/-P RW 2-VL/-P RW 2-VL/-P RW 2-VL/-P RW 2-VL/-P RW 2-VL/-P RW 2-VL/-P RW 2-L/-P RW 2-L/-P RW 2-L/-P RW 2-L/-P (0) 10 (0) B A Ø C Ø D Ø Tapered core transport rollers for roller tables for BENCH machines roller table type A Ø mm B Ø mm C Ø mm D Ø mm RW 2-L/-P RW 2-VL/-P 0 D Ø C Ø RW 2-VL/-P 0 RW 2-VL/-P B RW 2-L/-P 0 RW 2-L/-P A Ø BENCH machines

32 FLOOR machine line The RWS models are the floor machine line, which are in two versions available. This machines also have the RUFF modular system with interchangeable winding heads and roller tables for the largest flexibility. The sturdy construction with highest precision in production and best quality of material guaranties reliability and very long lifetime of the machines. FLOOR machine line RWS Models RWS-GLOBAL, RWS-EVOLUTION, RWS-GLOBAL-SHUTTLE, RWS-EVO-SHUTTLE, RWS-TAPE, RWS-Evolution-Tape interchangeable heads gear rack heads RW RW -30 RW 44-1 RW -EH RW 44-1V RW 44-RZ RW RW -VRZ RW -V 1 side slider winding head RW taping heads RW /B, RW 44-RZ/B RW 44/1B, RW -VRZ/B RW /B, RW -VRZ/B-30 RW -30/BU, RW /BU 1 magazine less winding head RW 0-ML taping heads RW 44/1B RW -30/B-U RW 44 RZ/B, RW /B RW /BU RW VRZ/B RW VRZ/B-30 interchangeable tables RW 3 RW 3-V- RW 3-V RW 444 RW 3-V-SO RW 444-P RW 3-VS1 RW 444-PSR RW 3-VS2 Capability ranges wire Ø monofilar mm wire Ø bifilar bis 2 x 2. mm finished core OD mm finished core ID up from mm finished core H up to 30 mm compressed air bar tape size machine size machine weight - mm approx. 10 x 00 mm Shuttle: 00 x 00 mm approx. 0 kg Model RWS-Global The RWS-Global is for standard winding applications. The new NC controller with touch screen is user friendly and it is very easy to understand. Just a few inputs are needed for create a winding program. All standard winding methods are available e.g.: Tape-/Wire winding, Index, Reverse winding. Several winding sequences can be written in one winding program. So for example different pitch and index etc. More than 0 programs can be saved on this control. All languages in Latin characters are available on this controller. controller language winding head roller table supply voltage. monochrom touchpanel all Latin characters three phase motor with inverter servo motor 1 PH / 2 V / 1 A 32 FLOOR machines

33 Model RWS-Evolution The RWS-Evolution is the high end floor toroidal winding machine base from RUFF. The new controller with innovative programming is user friendly and through the high resolution touch screen display it is simple to understand. Programs are saved in CSV-Format. Therefore, programs can be made external by Excel. The Windows system allows own data management saved onto USB-Stick, or onto the CF-Card in a seperate file on the machine. A central program management at an external PC (Server) is possible via Ethernet connection. Easy file structure can be created and every program can be reported with a text description. The machine can also be remote controlled by Ftp- connection. Teleservice by our technicians via internet connection (Ftp- connection) for trouble shooting in the logic program. Update of PLC- and visual display software via USB- Stick, datas can be sent via . controller touchpanel with 4 function buttons memory Compact Flash MB system Windows CE.0 language Unitext (all characters) interface USB-connention, ethernet-interface, 1x/0 Mbit, RJ, PS/2 interface, serial interface PCI modul card MC-CAN Dual Can Controller, hand control unit with 3 additional function buttons and joystick supply voltage 3 PH / 0 V / 1 A winding head servo motor roller table servo motor Models RWS-Global-Shuttle / RWS-Evo-Shuttle The machine bases in Shuttle-Version have a slide system for the winding heads. It enables to move the winding heads out of the winding area for a comfortable load and unload the machine with toroidal cores (e.g. with a crane). This system brings especially for very large or very heavy cores crucial advantages. RWS-Global-Shuttle controller language winding head roller table supply voltage or. monochrom touchpanel all Latin characters three phase motor with inverter servo motor 1 PH / 2 V / 1 A RWS-Evo-Shuttle controller touchpanel with 4 function buttons memory Compact Flash MB system Windows CE.0 language Unitext (all characters) interface USB-connention, ethernet-interface, 1x/0 Mbit, RJ, PS/2 interface, serial interface PCI modul card MC-CAN Dual Can Controller, hand control unit with 3 additional function buttons and joystick supply voltage 3 PH / 0 V / 1 A winding head servo motor roller table servo motor FLOOR machines

34 Stand alone taping station to be combined with toroidal winding machines for double head applications - Model RWS-Tape RUFF has designed a low cost standardised taping station in order to replace the oneway special and expensive double head machine. It is a flexible taping system that can be placed next to existing toroidal winding machines and therefore enables simultaneous winding and taping of transformers in the most economical method. The head is mounted on a ground plate which sits on sliding rails and enables to slide the head easily into the core. It incorporates the RUFF mod- ular system and can be equipped with inter- changeable heads. One or more working stations can be combined with a winding machine. Min. core ID with magazine system Min. core ID with tape roller system 0 mm 0 mm RWS-Evolution-Tape controller taping speed core drive widing head drive supply voltages machine size machine weight controlled by RWS-Evolution /RWS-Evo-Shuttle up to 0 rpm (stepless adjustable) not required as the core drive is given from toroidal winding machines which is placed next to 3, kw Servomotor 3 PH / 0 V / 1 A 10 x 00 mm 0 kg net, 0 kg gross FLOOR machines

35 Simultaneous taping and winding operation FLOOR machines

36 Gear rack winding heads for the FLOOR models The gear rack winding heads are designed for precision layer winding with low build up factors. Typical applications are the production of variacs, potentiometers and heavy transformer windings. All the winding heads work with a robust gear rack and drive train gear system, this allows the winding head to generate a large amount of torque which makes it suitable for large wire size. The wire is dereeled from the winding magazine via two guide rollers as it is layered on the core, the magazine itself is held back under constant tension via the braking system which is adjustable to suit each wire size. All gear rack winding heads can utilise two designs of magazines: the KN type has a quick opening facility and the SN type which has a completely removeable section for taller cores. A range of narrow racks and multifilar wire guides can be supplied for reduced core ID s and strip winding. Customised components for special applications can be supplied upon request. winding head data RW RW 44-1 RW 44-1V RW mm inch/awg mm inch/awg mm inch/awg mm inch/awg wire range 0,4-2, - 0,4-3,0 ½- 0,4-3, - 0,-2, ½- magazine diameter 0, 3,3 3,3 40,2 finished core OD -0 2, , ,4-3 finished core ID - 1,3 1, 1, finished core height 0 3,4 0, 0, 0,4 max. winding speed rpm compatible roller tables RW 3-L RW 3-L RW 3-VL RW 3-L RW 3-VL RW 3-VL, All versions of RW 3-V RW 444, RW 444-P compatible m/c bases all RWS machine serie all RWS machine series all RWS machine series all RWS machine series winding head data RW -V RW -30 RW -EH + mm to FID of RW mm inch/awg mm inch/awg mm inch/awg wire range 0,4-3, - 0,-2, ½- 0,4-4, ½- magazine diameter 40,2 40,2 40,2 finished core OD , finished core ID 1, 1, 0 1, finished core height 0,4 30, 0,4 max. winding speed rpm compatible roller tables RW 3-VL, All versions of RW 3-V RW 444, RW 444-P, RW 444-PSR RW 3-VL, All versions of RW 3-V RW 444, RW 444-P, RW 444-PSR RW 3-VL, All versions of RW 3-V RW 444, RW 444-P, RW 444-PSR compatible m/c bases all RWS machine series all RWS machine series all RWS machine series 3 FLOOR machines

37 High speed gear rack heads for the FLOOR models winding head data RW 44-RZ + mm to FID of RW 44 RW -VRZ + mm to FID of RW mm inch/awg mm inch/awg wire range 0,-2, 0, - 2, ½ - magazine diameter 40,2 40,2 finished core OD , ,4-3 finished core ID 43 2,1 2,2 finished core height 0,4 0,4 max. winding speed rpm 30 0 compatible roller tables RW 3-VL, all versions of RW 3-V RW 444, RW 444-P RW 3-VL, all versions of RW 3-V RW 444, RW 444-P compatible m/c bases all RWS machine series all RWS machine series Magazine data base with wire length in meters: for wire length in feet, multiply by factor 3,2 magazine type /KN / SN /SN /KN /KN / SN /G-KN /KN / SN /G-KN /KN / SN /G-KN /KN / SN /G-KN /KN / SN /G-KN /KN / SN /G-KN /KN / SN /KN / SN /G-KN /KN / SN /0KN / SN /0KN / SN /0KN / SN /0KN / SN /0KN / SN /SN 44/KN 44/KN 44/KN 44/SN 44/KN / SN 44/KN / SN 44/KN / SN 44/0KN / SN 44/KN / SN 44/0KN / SN 44/KN / SN 44/0KN / SN 44/0KN / SN 44/3KN 44/0KN / SN 44/SN 44/1SN 44/0KN / SN 44/1SN 44/0SN 44/0SN /KN /KN /KN / SN /KN / SN /0KN / SN /KN / SN /0KN / SN /KN /0KN / SN /0KN / SN /KN / SN /0KN / SN /1SN /1SN /0KN /0SN /1SN /0SN /0SN /0SN final hole diameter final hole d. max. height mm inch mm inch , 1,02 1,0 1, 1, 1, 1, 1, 1, 1, 1, 1, 1,3 1,4 1, 1, 1, 1, 1,1 1, 2, 2, 3,03 3,2 4, 0, 1, 1,3 1,3 1, 1, 1, 2,3 2, 2, 2, 3, 3,4 3, 4,2,04,,1,1,, 1,3 1, 1, 1, 2,3 2, 2, 2, 3, 3,4 3,4 4,2,,,1,1,1,,, ,3 1, 1,4 1, 1,4 1, 1, 1,1 1, 1, 1, 1,3 1,3 2,0 2,0 2,0 2, 2, 2, 2, 2, 2, 3, 3,4 4, 1, 2, 2,3 2,3 2,3 2,3 2,44 2, 2, 3,0 3, 3,4 3, 4,02,,43,1,1,,0, 1, 2,0 2, 2, 2, 3,0 3, 3, 3,4 4,0 4,,,1,1,,,,2,4, 0,4 0, 0, 0, 0, 0, 1,0 1, 1, 1,32 1,4 1, 1, 1, 1, 1, 2,0 2, 2, 2,3 2, 2, 2, 3,0 3, 3, 3, 3, 4,0 4, mm ½ 1½ 1 ½ ½ ½ ½ ½ ½ ½ ½ ½ ½ ½ AWG FLOOR machines

38 High speed slider winding head for the FLOOR models The high speed winding head RW is designed for winding of big toroidal cores with large number of turns in a short production time. The magazine is driven by special friction roller, which enable to reach high magazine rotation speed. The required wire tension is by side slider. Customized components for special applications, special side slider and tailor made magazine can be supplied upon request. Typical applications are the production of HV windings. winding head data RW mm inch/awg wire range 0,4-1, magazine diameter 40,2 finished core OD ,4-3 finished core ID 1, finished core height 0,4 max. winding speed rpm 40 compatible roller tables RW 3-VL, all versions of RW 3-V RW 444, RW 444-P compatible m/c bases all RWS machine series max. wire lenght 3 FLOOR machines

39 Magazine less winding head for the FLOOR models The winding head without magazine is designed for winding heavy wires down to very small core ID. This technology allows a smaller final core ID as with standard winding heads at the market with magazine. The wire is fixed on a PATENTED special roller system. During wind the loaded wire get consumed, which reduce the needed ID. Therefor the minimum FID can be approx. 4 time wire dia. Typical applications are production of chocks and filters as well transformer secondary windings. winding head data RW 0ML mm inch/awg wire range 1-2,, - magazine diameter - - finished core OD , -, finished core ID Ø x 4 finished core height 1 4, max. winding speed rpm 0 rpm compatible roller tables RW 3-PML compatible m/c bases RWS- Evolution max. wire lenght 3 : wire Ø x 1,2 FLOOR machines 3

40 Gear rack taping heads for the FLOOR models These taping heads work with a gear rack system similar to the gear rack winding heads but vary in one major way. The tape is loaded on the tape magazine and it is also taped on the core at the same time. A flat leather belt round the outside of the tape magazine controls the taping tension and is infinitely variable. The tape is automatically cut when the correct length of tape is loaded as in the complete operation. Customised components for special applications can be supplied upon request. winding head data RW /B RW 44/1B RW /B RW -B-30 mm inch/awg mm inch/awg mm inch/awg mm inch/awg tape range - 0,4-0, - 0,4-0,4-0,4-0,4 2-0,4-0,4 Zuschlag für Restlochberechnung + +0, + +0,4 + +0,4 + +0,4 magazine diameter 0, 3,3 40,2 40,2 finished core OD -0 2, , , ,4-1 finished core ID 2 1,44 1, 1, 1, finished core height 0 3,4 0, 0, 30, max. winding speed rpm compatible roller tables RW 3-L RW 3-VL All versions of RW 3-V RW 3-L RW 3-VL All versions of RW 3-V RW 3-VL All versions of RW 3-V RW 444 RW 444-P RW 444-PSR RW 3-VL All versions of RW 3-V RW 444 RW 444-P RW 444-PSR compatible m/c bases all RWS machine series all RWS machine series all RWS machine series all RWS machine series winding head data RW 44 RZ/B RW -VRZ/B RW -VRZ/B-30 mm inch/awg mm inch / AWG mm inch / AWG tape range - 0,4-0,4-0,4-0,4-0,4-0,4 Zuschlag für Restlochberechnung + +1,2 + +1,2 + +1,2 magazine diameter 3,3 40,2 40,2 finished core OD 0-0 3, , ,4-1 finished core ID 1, 1, 1, finished core height 0, 0, 0, max. winding speed rpm compatible roller tables RW 3-VL All versions of RW 3-V RW 444 RW 444-P RW 444-PSR RW 3-VL All versions of RW 3-V RW 444 RW 444-P RW 444-PSR RW 3-VL All versions of RW 3-V RW 444 RW 444-P RW 444-PSR compatible m/c bases all RWS machine series all RWS machine series all RWS machine series FLOOR machines

41 Your personal notes

42 Combination possibilities between roller tables and winding heads finished core OD range RW RW -B RW 3-L with rubber rollers Ø RW 44-1, RW 44-1B, RW 44-RZB, RW 44-RZ RW 44-1V RW, RW -V, RW -B, RW RW -30 inch 3,-,0 4,-,0 4,2-, mm RW -EH, RW -VRZ RW 3-L with rubber rollers Ø 0 inch 2,-,0-0 4,0-,0 4,3-, mm RW 3-L with rubber rollers Ø 0 inch 3,4-, 4,0-, mm RW 3-VL with rubber rollers Ø inch 4,0-,0,-,0,-,0,-,0,-,0,-,0 mm RW 3-VL with rubber rollers Ø 0 inch 3,-,0 4,2-,0,1-,0 4,2-,0 4,2-,0 4,2-,0 mm RW 3-VL with rubber rollers Ø 0 inch 4,2-,0 3,4-,0 mm RW 3-VL- (with swivel arms) inch 4,-, 4,-, 4,-, 4,-, mm RW 3-VL- (with swivel arms) inch,4-3,,4-3,,4-3, mm RW 3-VL- (with extra horizontal rollers for heavy cores) inch 4,0-, 4,0-, 4,0-, 4,0-, 4,0-, mm RW 444 (with swivel arms) inch 3,4-32 4,0-, 4,2-32 mm RW 444-P (with swivel arms) inch 3,4-3,3 3,4-3,3 4,2-3,3 mm min. Kerninnendurchmesser RW, RW /B RW 44-1, RW 44-1B, RW 44-RZB, RW 44-RZ RW 444-PSR (with swivel arms) RW 44-1V RW, RW -V, RW -B, RW RW -30 inch 1, 1, 1, RW -EH RW -VRZ mm FLOOR machines

43 Standard core transport rollers for roller tables for FLOOR machines roller table type A Ø mm B Ø mm C Ø mm D Ø mm RW 3-L / -P 0 RW 3-L / -P 0 0 RW 3-L / -P 0 10 RW 3-L / -P 0 10 RW 3-VL 0 10 RW 3-VL 0 10 RW 3-VL 0 0 RW 3-VL 0 0 RW 444/-P/-PSR 0 10 RW 444/-P/-PSR 0 10 RW 444/-P/-PSR 0 0 RW 444/-P/-PSR 0 0 B A Ø C Ø D Ø Tapered core transport rollers for roller tables for FLOOR machines roller table type A Ø mm B Ø mm C Ø mm D Ø mm RW3-L / -P RW3-L / -P 1 1 RW 3-VL RW 3-VL 1 1 RW444/-P/-PSR 1 1 D Ø C Ø B A Ø FLOOR machines 43

44 EXTRA HEAVY machine line The RW is the largest and heaviest toroidal winding machine. The modular system covers 3 winding heads and 4 roller tables. These machines are designed for extra heavy applications, with strong wires and very heavy toroidal cores. The extra sturdy construction and the strong motors of the machine guarantees always a sufficient performance. EXTRA HEAVY floor machine line RW Models RW -Evolution, RW -Evo-Shuttle interchangeable heads gear rack heads RW RW 00 RW -RZ RW 00 RZ RW 00 3 gear rack heads RW /B RW /BU RW 00-RZ/BU 4 interchangeable tables RW -1 RW -1PSR RW -1P RW -SO Models RW -Evolution / RW -Evo-Shuttle The machine bases are available in two versions: RW -Evolution with a fixed winding head and RW -Evo-Shuttle with a moveable winding head. The machine base in Shuttle-Version has a slide system for the winding heads. It enables to move the winding heads out of the winding area for a com- fortable load and unload the machine with toroidal cores (e.g. with a crane). This system brings especially for very large or very heavy cores crucial advantages. Programs are saved in CSV-Format. Therefore programs can be made externely by Excel. The Windows system allows own data management saved onto USB-Stick, or onto the CF-Card in a seperate file on the machine. A central program management on an external PC (Server) is possible via Ethernet connection. Easy file structure can be created and every program can be reported with a text description. The machine can also be remote controlled by Ftp-connection. Teleservice by our technicians via internet connection (Ftp-connection) for trouble shooting in the logic pro- gram. Update of PLC- and visual display software via USB-Stick, datas can be sent via E- mail. 44 EXTRA HEAVY machines

45 Capability ranges wire Ø monofilar mm wire Ø bifilar up to 2x4 mm flat wire up to x mm finished core OD mm finished core ID up from 0 mm finished core H bis 0 mm compressed air tape size supply voltages machine size machine weight bar - mm 3 Ph / 0 V / 1 A approx. 1 x 00 mm Shuttle: 1 x 00 mm approx. 00 kg operating panel touchpanel with 4 function buttons memory Compact Flash MB system Windows CE.0 language Unitext (all characters) interface USB-connention, ethernet-interface, 1x/0 Mbit, RJ PS/2-interface, serial interface PCI modul card MC-CAN Dual Can Controller, hand control unit with 3 additional function buttons winding head servo motor roller table servo motor Heads for the EXTRA HEAVY floor models The RW machine models can be supplied with one winding head and two taping heads. All of these heads work with a gear rack drive system. The winding head has a range of standard interchangeable magazines with suitable wire guide rollers. Specially designed components for special applications such as multifilar or strip windings can be supplied upon request. The taping head works automatically from a foot switch for load and tape in one operation. The winding head can also be converted for direct tape dispensing if required. head data RW RW -RZ RW 00, RW 00 RZ RW -B mm inch/awg mm inch/awg mm inch/awg mm inch/awg wire range 0,, 4½ 0, 3, ½ 0, ½ - - tape widths build up factor magazine diameter,, 00 3,, finished core OD up from 0 up from 4 up from 0 up from 4 up from 0 up from 4 up from 0 up from 4 finished core ID 0 2,3 0 2,3 0 3,, finished core height 0, 0, 0, 0, max. winding taping speed rpm 0 0 (0 RW 00 RZ) 0 compatible roller tables RW -1 RW -1P RW -SO RW -1 RW -1P RW -SO RW -1 RW -1P RW -SO compatible m/c base RW RW RW RW RW -1 RW -1P RW -SO EXTRA HEAVY machines

46 head data RW /BU RW -RZ/BU RW 00-RZ/BU mm inch/awg mm inch/awg mm inch/awg wire range tape widths - 0,-1, - 0,-1, - 0,-1, build up factor magazine diameter finished core OD up from 0 up from, up from 0 up from 4 up from 0 up from 4 finished core ID 0, 0, 0, finished core height 0, 0, 0, max. winding taping speed rpm compatible roller tables RW -1 RW -1P RW -SO RW -1PSR RW -1 RW -1P RW -SO RW -PSR RW -1 RW -1P RW -SO RW -PSR compatible m/c base RW RW RW Magazine data base with wire length in meters: for wire length in feet, multiply by factor 3,2 magazine type smallest final hole 0, 0, 1,0 1, 1, 1,32 1,4 1, 1, 1, 1, 1, 2,0 2, 2, mm 1½ 1 ½ ½ ½ ½ ½ AWG mm inch/awg /SN /0SN /0SN /0SN /0SN /SN /0SN /0SN /0SN ,3 2, 3,4 3,4 4,2,,1,0, magazine type smallest final hole 2,3 2, 2, 2, 3,0 3, 3, 3, 3, 4 4, 4, 4, mm ½ ½ ½ ½ ½ ½ 4½ AWG mm inch/awg /SN /0SN /0SN /0SN /0SN /SN /0SN /0SN /0SN ,3 2, 3,4 3,4 4,2,,1,0, EXTRA HEAVY machines

47 Roller tables for the EXTRA HEAVY floor models head finished core OD range winding head RW winding head RW /B winding head RW /BU mm inch/awg mm inch/awg mm inch/awg roller table RW , , ,-32 roller table RW -1P , , ,-32 roller table RW -1PSR ab 0 ab, roller table RW -SO 0-00,- 0-00,- 0-00,- Other clamping size on request Other clamping size on request EXTRA HEAVY machines

48 PWM maschine line The brand new RUFF toroidal winding machine is an automated version of a hook winding machine. It is designed for strong wires up from 1 mm to 3, mm copper wire diameter. The max. wire length for winding is approx. 1,2 mm wire (2 m possible, if winding will be started from the middle of the winding). The FID depends on the wire diameter with the needed hook and is approx. 4- time wire diameter. The machine has a small PLC with a 2-line LCD and can be programmed by a very user friendly and easy programming surface. Winding process: manual inserting of toroidal core, fixing of start wire, cut the wire, automatic winding cycle. Typical winding applications are chokes and filters. PWM - Pull Winding Machine operating panel: - PLC controller with LCD modul with 2 progam lines - 2 push buttons for start / stop - push button for core movement - push button for manual mode - 2 potentiometer for speed preset of: wind, slow turns memory: Capacity of 32 programs language: English / German motor: motor for core drive motor for hook Machine includes one hook and one set of clamps for fixing toroidal core. 4 PWM machines

49 Capability ranges wire Ø 1 3, mm max. wire length 1,2 m finished core OD 0 mm finished core ID 4 x wire Ø finished core H mm compressed air supply voltage machine size machine weight bar 2 V / AC / Hz / 1 A x mm approx. 0 kg PWM machines 4

50 Your personal notes

51 Accessories and special devices A) PWM B) RW 0-ML C) SWT roller table D) REWT roller table for rectangular core E) Automated toroidal winding machine F) RWKCT special machine A B C D E F Accessories 1

52 Accessories and special devices 1) Parallel winding device for MINI machines 2) Parallel winding device for BENCH machines 3) Roller table for stadion- / oval cores 4) -Simple-Tape-Ergo for taping of field coils ) Segment holder for BENCH machines ) Segment holder for FLOOR machines Accessories

53 ) Taping machine for U-shaped coils ) Roller table RW 444-1P ) Stator winding machine ) Extra heavy stator winding machine ) Taping machine for helical coils ) Circulating tape dispencer system Accessories 3

54 Questionnaire for toroidal winding machines Please fill in the following table carefully: The following points are for internal use only: customer product type core dimensions before winding OD: ID: H: wire Ø no. of turns winding sector core dimensions after winding OD: ID: H: no. of layers wire length pitch value wire layering method winding speed total winding time machine base winding head magazine roller table wire guide plate type winding performance belt type core transport rollers type A Ø A = B B = C = C Ø D Ø D = slider type guide pulley type guide roller with backplate magazine types 1 pc type standard V-groove flat or U-groove KN / KN SN /SN Split type 2 pc type 3 pc type wire guide hook 4 pc type 4

55 Netztrafos power transformers primary secondary taping machine base roller table application Winding head RW Winding head RW 1 Taping head RW0/B RW 2-L VA Winding h. RW Winding h. RW 0 Taping h. RW0/B RW 2-VL 0 VA Winding h. RW Winding h. RW 2 Taping h. RW0/B RW 2-VL 0 VA Winding h. RW Winding h. RW 3 Taping h. RW3/B RW2-VL+RW2 0 VA Winding h. RW Winding h. RW 3 Taping h. RW3/B RW2-VL+RW2 00 VA Winding h. RW Winding h. RW 4 Taping h. RW4/B RW 2 00 VA Strom- und Messwandler current and instrument transformers bare core size mm turns x Ø wire size mm wound coil size mm machine base roller table winding head + magazine 4 x x 00 x 0, 1 x 32 x RW 2-L RW + /1 4 x 3 x 1 layer x 1,0 bifilar x, x 2 RW 2-VL RW 2 + 2/ 0 x 0 x 3 x 2, bifilar 1 x x RWS RW 3-V RW / 0 x x 1 sec.x1,+ 1 sec.x2, x x RWS RW 3 RW /KN 10 x 0 x 1 layer x 4, 0 x 0 x RW RW -1 RW + /0 x x 1 layer x 1,32, x x, RW 2-VL RW 2 + 2/ Regeltrafos auto transformers bare core size mm turns x Ø wire size mm wound coil size mm machine base roller table winding head + magazine 1 x x 1 1 layer x 0, (3 ) 2,3 x, x 2,3 segment holder RW 2 + 2/ x 0 x 0 1 layer x 1, (3 ), x 4, x 3 segment holder RW 3 + 3/0 0 x x 1 layer x 1,4 (3 ) 4 x 0 x RWS RW 3-V RW + /0 0 x 1 x 1 layer x 2,0 (3 ) x x, RWS segment holder RW / 0 x 0 x 0 1 layer x 2,3 trif. + x 10 x RWS RW 3-V RW 44-1V + 44/0 Final application sample RWS segment holder RW / Statoren stators application machine base roller table winding head coil with 4 sectors, each sector precision bank wound wire Ø 0, RW 2-L RW 0 coil with 4 sectors, each sector bank wound wire Ø 0,2 segment holder RW coil with 3 sectors sector precision bank bank wound wire Ø 2, SWM - RW special table special head coil with sectors, each sector random bank wound wire Ø 0,4 segment holder RW 0 coil with 3 sectors, each sector random wound wire Ø 0, SWM-PC special table RW 1 coil with 2 sectors, each sector precision bank wound wire Ø 1,2 segment holder RW 2 Sonderspulen special coils application machine base roller table winding head core type 0xx mm, 1 layer wound with litz wire Ø x 0, mm RW 2 RW 3 coil with 0 body precision bank wound with wire Ø 0, mm segment holder RW 1 potentiometer resistance wire Ø 0, segment holder RW 0 special coil with balance winding segment holder RW rogowski coil, 1 layer precision wound with wire size 0,2 RW 2-L RW 0 special current transformer, 2 sectors bank wound, wire size 1,4 special segm. holder RW 2 Bandagen tapings core size mm machine base roller table taping head x, x 1 layer mylar mm wide RW 1 RW 0/B field coil x mm 1 layer % overlapped cotton tape mm coil support table FB 0 1 x x mm 1 layer cotton tape mm RW 2-VL RW 0/B x 0 x 1 layer with CT paper Tape mm wide RW 2 RW 2/B 0 x x 2 layers with cotton tape mm wide RW 2 RW /B 0 x 0 x multilayer taping with CT paper Tape 1 mm wide coil support table RW 2/B ovale Spulen oval coils core size mm machine base roller table taping head Oval coil Multilayer wire Ø 0, mm RW 2-V-SWT RW Oval coil Multilayer flat wire RWS RW 3-V-SWT RW 44-1 Oval coil Multilayer precision winding special table RW 3

56 RUFF GmbH Am Schammacher Feld 2 D- Grafing bei München T: F: E: [email protected] Edition 1 CE-Produkt