SPAREPARTSCATALOG: // ENGINE FREERIDE 250 R 2014 ART.-NR.: 3CM083640NEN
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1 SPAREPARTSCATALOG: // ENGINE ART.-NR.: 3CM083640NEN
2
3 CONTENT ENGINE CASE CLUTCH COVER 3 REED VALVE CASE CYLINDER, CYLINDER HEAD 4 CARBURETOR 7 TRANSMISSION II - COUNTERSHAFT 5 CLUTCH 8 SHIFTING MECHANISM 12 CRANKSHAFT, PISTON TRANSMISSION I - MAIN SHAFT 10 WATER PUMP COOLING SYSTEM ENGINE // 1
4 CONTENT IGNITION SYSTEM ELECTRO STARTER All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only. ENGINE // 2
5 ENGINE CASE ENGINE CASE FREERIDE 2S HH COLLAR SCREW M6X12 TX STEEL WASHER 6,4X17X AH SCREW DIN0912-M 6X DOWEL BUSHING 13,8X11X DOWEL 21X RETAINING PLATE ENGINE CASE GASKET CLUTCH COVER GASKET HH COLLAR SCREW M6X40 TX HH COLLAR SCREW M6X55 TX HH COLLAR SCREW M6X60 TX CASE BUSH L/S GASKET SET 250/ x C ENGINE // 3
6 CLUTCH COVER INNER CLUTCH COVER CPL VACUUM CONNECTION M6X1 ALU AH OIL FILLER CAP M24x3 WITH O-R O-RING 19,00X3,00 NBR DOWEL 9,8 X 7 X PLUG DIN0910-M 10X COPPER GASKET DIN X14X OILDRAIN PLUG W.MAG. M 12X1, CU-SEAL RING DIN X18X1, CLUTCH COVER GASKET CLUTCH OUTSIDE COVER GASKET WAPU-COVER WATERPUMP COVER 250/ CU-SEAL RING DIN7603-6X10X HH COLLAR SCREW M6X12 TX HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M6X25 TX HH COLLAR SCREW M6X30 TX HH COLLAR SCREW M6X55 TX HH COLLAR SCREW M6X60 TX C ENGINE // 4
7 CYLINDER, CYLINDER HEAD CYLINDER + PISTON CPL NEEDLE ROL.DIN5402 NRB 4X9, EXHAUST FLANGE CYLINDER HEAD 250 FREERIDE HH COLLAR SCREW M6X16 TX EXHAUST FLANGE GASKET COLLAR SCREW M 8X35 WS= CU-SEAL RING 8 X 16 X O-RING 73,00X2,00 VITON O-RING 105,00X2, STUD DIN0835-M10X COLLAR NUT M10 WS= GASKET CYLINDER BASE 0,2MM 03 x CYLINDER BASE GASKET 0.25MM x GASKET CYLINDER BASE 0,4MM 03 x GASKET CYLINDER BASE 0,5MM 03 x GASKET CYLINDER BASE 0,75MM 03 x GASKET SET CYL. 250 x C ENGINE // 5
8 CRANKSHAFT, PISTON I PISTON I 250 FREERIDE CPL II PISTON II 250 FREERIDE CPL. 14 x TRAPEZOID RING ,4 MM WIRE LOCK RING C18X1, PISTON PIN NEEDLE BEARING KBK 18X22X HEX.NUT L/SH M18X1, LOCK WASHER VSK PRIMARY GEAR 26T SPACER SLEEVE 28X38X SHAFT SEAL RING 38X52X7BTSL BALL BEARING 32X65X17 NTN O-RING 25,00X1,50 NBR CRANKSHAFT 250/300 EXC-MXC WOODRUFF KEY DIN6888-3X5X CYL.ROLLER BEAR. NJ 207 ECP C WOODRUFF KEY 5X6,5 HARDED SHAFT SEAL RING 25X35X7 BTSL LOCKING RING VSK COLLAR NUT M12X1 R/S CONROD REP. KIT 250/ CRANKSHAF REP. KIT x C ENGINE // 6
9 REED VALVE CASE REED VALVE ASSY CPL REED VALVE SET GASKET REED VALVE CASE GASKET SUPPORTING PLATE EJOT DELTA PT SCREW 30X EJOT DELTA PT SCREW 35X EJOT DELTA PT SCREW 30X HH COLLAR SCREW M6X20 TX CLAMP 40/12 GEMI INTAKE PORT C ENGINE // 7
10 CARBURETOR CARBURETOR KEIH. PWK STARTER PISTON CPL CLAMP 40/12 GEMI IDLE JET 40 KEIHIN IDLE JET 42 KEIHIN x IDLE JET 45 KEIHIN x IDLE JET 48 KEIHIN x IDLE JET 50 KEIHIN x ARM PIN FLOAT FLOAT CPL. PWK FLOAT CHAMBER GASKET FLOAT CHAMBER BODY RETAINING PLATE FOR BLEEDER O-RING 18,00X2,30 NBR PLUG M 18X SPRING FOR ADJUSTMENT SCREW ADJUSTMENT SCREW SPRING ADJUSTMENT SCREW M FLOAT NEEDLE CPL NEEDLE JET HOLDER CLAMP MAIN JET 110 KEIHIN MAIN JET 115 KEIHIN x MAIN JET 118 KEIHIN x MAIN JET 120 KEIHIN x MAIN JET 122 KEIHIN x MAIN JET 125 KEIHIN x MAIN JET 128 KEIHIN x MAIN JET 130 KEIHIN x HEXAGON NUT M 6X0,75 DIN CARBURETOR COVER PWK CARBURETOR COVER GASKET PWK CLIP FOR JET NEEDLE THROTTLE VALVE SPRING SPRING CAP JET NEEDLE KEIHIN JJK x JET NEEDLE KEIHIN JJJ x C ENGINE // 8
11 CARBURETOR JET NEEDLE KEIHIN JJH JET NEEDLE KEIHIN JJG x JET NEEDLE KEIHIN JJF x JET NEEDLE KEIHIN JJE x THROTTLE VALVE 3, PVC-HOSE 4X6MM HH COLLAR SCREW M 4X16 WS= CLAMP 6 MM SLIDE STOP FREERIDE NEEDLE JET C ENGINE // 9
12 CLUTCH CLUTCH CAGE INCL. PRIM. WHEEL INNER CLUTCH HUB SPRING RETAINER 6,2X12X18X5, PRESSURE PLATE CLUTCH SPRING DRIVING SLEEVE D=7,95 L= INTERMEDIATE DISC 1MM INTERMEDIATE DISC 1,4MM ALU DISC 3MM LINING DISC 1,95 MM INNER RING 21.65X26X NEEDLE BEARING K26X30X22ZW.KSE TAB WASHER HEXAGON NUT DIN0936-M18X1,5 R WASHER 21.7 X 37 X PRIMARY GEAR 26T PRESSURE PLATE 85 SX PUSH ROD OUTPUT CYLINDER CPL PISTON CPL BLEEDER SCREW WITH CAP O-RING 31,47X1, HH COLLAR SCREW M6X16 TX HH COLLAR SCREW M6X30 TX HH COLLAR SCREW M6X25 TX VENT INJEKTION HYDR. CLUTCH CLUTCH KIT 250 FREERIDE x PRESSURE PIECE CPL AXIAL NEEDLE BEARING AXK AXIAL WASHER AS X26X CIRCLIP DIN7993-RW C ENGINE // 10
13 TRANSMISSION I - MAIN SHAFT MAIN SHAFT CPL. 13T BUSHING IDLER GEAR 6TH GEAR CPL LOCK RING 22X1, STOP DISC SLIDING GEAR 3/4 G. T="16/23" STOP DISC IDLER GEAR 5TH G. T= IDLER GEAR BUSHING SOLID GEAR 2ND G. T= BUSHING GROOVED BALL BEAR. TM C BALL BEARING 6205 C3 NTN C ENGINE // 11
14 TRANSMISSION II - COUNTERSHAFT LOCK RING DIN X1,64SD FRONT SPROCKET 12-T x FRONT SPROCKET 13-T x FRONT SPROCKET 14-T SPACER SLEEVE DRIVE END O-RING 25,00X2,00 NBR SHAFT SEAL RING 32X45X7 BSLNBR BALL BEARING TM-SC05C20C4 NTN STOP DISC 24X32X1, COUNTER SHAFT CPL NEDDLE BEAR. K24X28X11,9 DIV IDLER GEAR 2ND G. T= STOP DISC 23,4X31X1, CIRCLIP WS SLIDING GEAR 5.G.,Z= NEEDLE BEAR.K 22X26X10 DIVIDED IDLER GEAR 4.G. Z= IDLER GEAR 3.G. Z= SLIDING GEAR 6TH GEAR, 20T STOP DISC 20,2X30X NEEDLE BEARING K 20X26X IDLER GEAR 1ST G. T= STOP DISC 17,2X30X BALL BEARING 6203 JR2 C BALL BEARING TM-SC05C20C4 NTN COUNTER SHAFT REP.KIT 2 STROKE x C ENGINE // 12
15 SHIFTING MECHANISM SHIFTING FORK 5TH/6TH GEAR SHIFT FORK 2./4.G SHIFT FORK 1./3. G NEEDLE ROLLER DIN5402 6X14, SHIFT SHAFT CPL PRESSURE SPRING 0,9MM SLIDING PLATE CPL TENSIONING SPRING 0,8MM SPRING GUIDE BALL BEARING 6903 C SHIFTING DRUM BALL BEARING C RETURN SPRING SHIFT DRUM LOCATING CPL AH SCREW DIN0912-M 6X AH SCREW DIN0912-M 6X RETAINING PLATE SHIFT. RAIL MAIN SHAFT 250/ SHIFT. RAIL C. SHAFT 250/ LOCKING LEVER SPRING LOCATING LEVER CPL SLEEVE FOR LOCKING LEVER WASHER DIN7349-5X15X HH COLLAR SCREW M5X20 TX SHIFT LEVER CPL. 250/ STEP PLATE FOR SHIFT LEVER BOLT 6X25 FOR SHIFT LEVER SHIFTING LEVER SPRING STOP DISK 14X30X NEEDLE BEAR.HK X20X SHAFT SEAL RING 14X24X6 B STEEL WASHER 6,4X17X PAIR OF WASHERS M 6 NORDLOCK S HH COLLAR SCREW M6X16 ISA C ENGINE // 13
16 WATER PUMP WATER PUMP SHAFT WATER PUMP GEAR 24T WATER PUMP WHEEL WASHER 10X16X0, CIRCLIP DIN0471-9X1 INOX HH COLLAR SCREW M 5X12 WS= NEEDLEROL.DIN5402 NRA 2,5X19, SHAFT SEAL RING 8X24X7 A DUO BALL BEARING C BALL BEARING 626LLBC3/5K WATERPUMP REP-KIT 250 FREERIDE x C ENGINE // 14
17 COOLING SYSTEM RADIATOR "15691UE" RADIATOR CAP 1,8 BAR FAN COWL FAN CPL. 12V LC EJOT PT SCREW K50X HH COLLAR SCREW M6X10 TX PVC-HOSE 6X RUBBER GROMMET 11 X 19 X 9 ' PREFORMED HOSE ENG.-COOLER R/S PREFORMED HOSE CYL. - COOLER HOSE CLAMP GEMI RADIATOR PROTECTOR L/S BLACK RADIATOR PROTECTOR R/S BLACK SPECIAL SCREW K60X30 WS= SPECIAL SCREW M6X12X HH COLLAR SCREW M6X15 TX THERMOSWITCH 95 C M14X1,5 1 19* DC HORN 12V HORN BRACKET EXC WASHER DIN0125-A 5, HEXAGON NUT DIN0934-M C ENGINE // 15
18 IGNITION SYSTEM FLYWHEEL KOKUSAN STATOR KOKUSAN IGNITI.COVER GASKET DOWEL 9,8 X 7 X % IGNITION COVER CPL IGN. OUT SIDE COV. GASKET OUTER IGNITION COVER CPL SPARK PLUG CAP NGK REINFORC SEALING CUP FOR SPARK PLUG SPARK PLUG NGK BR7ES IGNITIONCOIL "IG5128" COLLAR BUSHING CDI UNIT 250 FREERIDE WIRING HARNESS F.CDI 2-ST.SX VOLTAGE REGULATOR HH COLLAR SCREW M6X12 TX COLLAR SCREW M6X12 TX HH COLLAR SCREW M 5X12 WS= HH COLLAR SCREW M6X20 TX HH COLLAR SCREW M6X25 TX HH COLLAR SCREW M6X16 TX HH COLLAR SCREW M6X30 TX HH COLLAR SCREW M6X35 TX HH COLLAR SCREW M6X70 TX COLLAR SCREW M6X18 ISA C ENGINE // 16
19 ELECTRO STARTER STARTER MORIC BENDIX 18/ INTERMEDIATE SHAFT E-STARTER STARTER DRIVE COVER CPL O-RING 25,00X3,00 NBR WASHER DIN0125-A 6, SELF LOCK. NUT DIN0985-M BUSH FOR SPOILER 6X11X16X5 MM THRUST WASHER 8X14X0,1 x THRUST WASHER 8X14X0,2 x THRUST WASHER 8X14X0,3 x THRUST WASHER 8X14X0,5 x BENDIXSPRING PROTECTION CAP F. STARTER ENG C ENGINE // 17
20 NOTES
21 NOTES
22 NOTES
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24 3CM083640NEN 3CM083640NEN Art. Nr.: 3CM083640NEN 28. Jan 2014 KTM-Sportmotorcycle AG 5230 Mattighofen, Austria
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