PET : GT3-1. Illustration. Year. Model. Restrictions. Page: 001 KAT 22. et_bt1.frm. Pos Part Number Description Remark Qty Model

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1 GT : tool fire extinguisher tool bag with contents comprising: tool bag without content for tyre boot for tyre plastic gloves towing lug double-end spanner 0 X screwdriver handle for screwdriver socket wrench for headlamp threaded bolt for assembly wheels A rim wrench operating rod for rim wrench foam part - - compressor - - compressed air bottle - - tyre pressure gauge et_bt.frm Page: 00 KAT

2 GT : cover for wheel see group 6/0/00 - K fire extinguisher M spacer sleeve M003 - K stopper M warning triangle first-aid kit et_bt.frm Page: 00 KAT

3 GT : stickers stickers tyre pressure sticker sticker sticker (AUS) sticker (AUS) sticker first-aid kit stickers engine specifications sticker (AUS) sticker (AUS) sticker (AUS) sticker -0 M sticker 0- M068 stickers type of fuel sticker 98 ROZ sticker 96 ROZ sticker 98 ROZ sticker 93 RON/MON/ sticker fuel tank cap indication sticker expansion tank coolant 4 A sticker engine oil - MOBIL - (AUS) M50 (J) 0-0- et_bt.frm Page: 00 KAT

4 GT : sticker engine oil - MOBIL - stickers airbag 5 3B B sticker child car seat 5 8D Q sticker child car seat sticker child car seat german english sticker child car seat italian french sticker child car seat english spanish sticker child car seat swedish english sticker child car seat arabic english sticker air conditioner (AUS) et_bt.frm Page: 00 KAT

5 GT : paint touch-up applicator paint touch-up applicator X 79 black A 80K guards red G 9A3 biarritz white Z G speed yellow X dark blue 55 B9A carrara white B paint touch-up applicator set comprising: paint touch-up applicator primer paint touch-up applicator clear lacquer X 9T arctic silver metallic X 3AY ocean blue metallic E 3AW zenith blue metallic F 84R arena red metallic H black-metallic Z 8 40W vesuvio grey metallic K mirage metallic T 3I wimbledon green metallic 5 E forest green metallic 53 39G violet metallic 54 37U cobalt blue metallic 56 9E polar silver metallic 58 D slate grey metallic 59 39N iris blue metallic 6 37W midnight blue metallic E 9 A rainforest green metallic J 4 et_bt.frm Page: 00 KAT

6 GT : A9 zanzibar red N 63 8A4 orient red metallic L 3A9 lapis blue metallic -0 E 3 M5W lapis blue metallic 04- J 6A7 meridian metallic -0 X 6A7 meridian metallic B5 seal grey metallic Y C9Z basalt black metallic Z 4 M6W lagoon green metallic 04- G 4 M3W carmon red metallic 04- E 4 M7X atlas grey metallic 04- E 7 et_bt.frm Page: 00 KAT

7 GT : replacement engine ready for installation M96.76/79 > replacement engine -0 M96.76 > replacement engine 04 M96.79 > replacement engine 05 M96.79 () > replacement engine 04 M96.79 M004 et_bt.frm Page: 00 KAT

8 GT : crankcase left crankcase with studs crankcase with studs M96.76/79 M M crankcase 04- M96.79 M004 with studs stud M 0 X stud M 0 X stud BM 0 X dowel sleeve stud straight pin A 8,0 X straight pin A 6,0 X piston 0 A compression spring compression spring sealing ring A 8 X screw plug M 8 X stopper 7,5 X 8, stopper oversize 8,5 X 8, stopper 3,00 X 8,5 (4) stopper oversize 4,00 X 8,5 et_bt.frm Page: 00 KAT

9 GT : threaded insert 0 X, sealing ring A X screw plug sealing ring A X 7 9 A union union 8 0 K splash valve 6 M 0 X, retaining bar hexagon-head bolt M 8 X dowel sleeve combination screw M 6 X hexagon-head bolt M 6 X support washer o-ring 5 8 X nut 30 A lock nut 3 M lock nut 3 M washer A 0, hexagon nut M 0 X, stopper 9,00 X 3 (33) stopper oversize 0,00 X lock nut M pulse sender 04- M pan-head screw M 6 X stopper M8 X stopper 9, stopper 0, support pulse sender et_bt.frm Page: 00 KAT

10 GT : crankcase right crankcase with studs crankcase with studs M96.76/79 M M crankcase 04- M96.79 M004 with studs stud BM 0 X stud BM 0 X stud 3 BM 8 X stud stud 3 BM 8 X stud 3 BM 8 X stud BM 0 X stud BM 8 X stud BM 8 X stud BM 8 X stud BM 0 X stud BM 0 X dowel sleeve hook stopper 9,00 X 3 et_bt.frm Page: 00 KAT

11 GT : (6) stopper oversize 0,00 X stopper,00 X 9 (7) stopper oversize 3,00 X stopper 3,00 X 8,5 (8) stopper oversize 4,00 X 8, stopper 7,50 X stopper oversize 8,50 X piston compression spring spacer ring guide sleeve sealing ring A 8 X screw plug sealing ring A 8 X screw plug M 8 X, pan-head screw M 0 X radial sealing ring M X 0 X 9 A radial sealing ring M X 0 X 9 A radial sealing ring 90 X 0 X M radial sealing ring 90 x 0 x use also: spacer ring see technical information service group 359 3/ hexagon-head bolt AM 8 X washer 6 8,4 3 A lock nut 3 M lock nut 3 M hexagon-head bolt M 8 X washer o-ring 3 8 X screw screw o-ring 4 8,3 X, cover round seal 33,3 X, hexagon-head bolt M 6 X screw plug M 6 X, sealing ring A 6 X stopper B o-ring 5 X 4,5 M96.79 et_bt.frm Page: 00 KAT

12 GT : straight pin 5H8 X combination screw M8 X sealing ring 6,3 X X 9,5 et_bt.frm Page: 003 KAT

13 GT : belt tensioner belt drive M96.76/ bracket A bearing sleeve bearing sleeve dust boot lever tensioning roller hexagon-head bolt M 0 X pan-head screw M 6 X 6 8 A deflection roller (8) deflection roller cover disc 0 A tensioner tensioner hexagon-head bolt M 0 X screw M 8 X dowel sleeve M 6 X hexagon-head bolt AM 0 X connection piece connection piece o-ring 39,0 X 3, hexagon-head bolt M 6 X protective ring joining socket et_bt.frm Page: 00 KAT

14 GT : o-ring 8,00 X 4, hexagon-head bolt M 8 X hexagon-head bolt M 8 X temperature sensor M temperature sensor 04- M driver et_bt.frm Page: 00 KAT

15 GT : crankshaft see technical information group 3 NR.3 /03 M96.76/ M96.79 K crankshaft -0 M96.76 K crankshaft 04- M tensioning sleeve 6 X intermediate ring woodruff key circlip number circlip number circlip number circlip number 3 6 see group /03/5 7 K vibration damper (7) pulley 04- M96.79 (7) K pulley 04- /M004 M K hexagon-head bolt M96.76 M 4 X,5 X 48 (8) hexagon-head bolt 04- /M004 M96.79 M 4 X,5 X 33 (8) hexagon-head bolt 04- M96.79 M 4 X,5 X 40 9 K poly-rib belt M poly-rib belt M573 0 K connecting rod 6 M96.76 (0) A connecting rod 04-6 M96.79 et_bt.frm Page: 00 KAT

16 GT : (0) A connecting rod 04-6 M96.79 (0) K connecting rod 04-6 M connecting rod bush 6 K connecting rod bolt () K connecting rod bolt 04- M K washer 4 K connecting rod nut 5 K connecting-rod bearing M96.76 (5) K connecting-rod bearing 04- M set of crankshaft bearings set of crankshaft bearings oversize inner 0,5 MM set of crankshaft bearings oversize inner 0,50 MM set of crankshaft bearings oversize outer 0,5 MM set of crankshaft bearings oversize inner 0,5 MM oversize outer 0,5 MM set of crankshaft bearings oversize inner 0,50 MM oversize outer 0,5 MM bearing shell I thrust bearing I 04- M bearing shell I oversize inner 0,5 MM bearing shell I oversize inner 0,50 MM bearing shell I oversize outer 0,5 MM bearing shell I oversize inner 0,5 MM outer 0,5 MM bearing shell I oversize inner 0,50 MM outer 0,5 MM bearing shell II-VII main bearing II-VII bearing shell II-VII oversize inner 0,5 MM bearing shell II-VII oversize inner 0,50 MM bearing shell II-VII oversize outer 0,5 MM 04- M96.79 et_bt.frm Page: 00 KAT

17 GT : bearing shell II-VII oversize inner 0,5 MM outer 0,5 MM bearing shell II-VII oversize inner 0,50 MM outer 0,5 MM bearing sleeve VIII oversize inner 0,50 MM bearing sleeve VIII oversize outer 0,5 MM bearing sleeve VIII oversize inner 0,5 MM outer 0,5 MM bearing sleeve VIII oversize inner 0,50 MM outer 0,5 MM straight pin 5 H 8 X bearing sleeve VIII bearing sleeve VIII oversize inner 0,5 MM o-ring 5 X 4, sealing ring 30 X 50 X 0 () shaft sealing ring 30 X 50 X 0 see workshop manual group double-mass flywheel deep-groove ball bearing 5 x 50 x pan-head screw M 0 X,5 X straight pin M 4 X 6 7 A grease 00 GR. (7) grease 00 Gr. for titanium connecting rod bolt (7) extreme-pressure grease tube 80 Gr. for connecting-rod bearing M96.76 M96.79 M00 M straight pin A 4 X washer 04- M > flywheel ring gear deep-groove ball bearing pan-head screw M003 M004 M003 M004 M003 M004 9 M003 M004 et_bt.frm Page: 003 KAT

18 GT : washer 4 x,5 x 40 M004 et_bt.frm Page: 004 KAT

19 GT : cylinder with piston U cylinder with piston number plate -- / - K cylinder with piston number plate -- / - K cylinder with piston number plate -- / M96.76/ M set of piston rings 6 - K piston ring 6. - K piston ring 04-6 M K piston ring 6. - K piston ring 04-6 M K oil scraper ring 6 - K oil scraper ring 04-6 M K circlip - K piston pin 6 - K piston pin 04-6 M housing straight pin 8 A 8,0 X o-ring 6 04,00 X, o-ring 0,00 X, cylinder base gasket knock sensor hexagon-head bolt AM 8 X 30 et_bt.frm Page: 00 KAT

20 GT : grease 80 GR. et_bt.frm Page: 00 KAT

21 GT : cylinder head M96.76/79 K cylinder head M96.76 ready for installation U cylinder head 04- M96.79 ready for installation K cylinder head 04- M96.79 ready for installation cylinder head ready for installation 04- M96.79 M004 5 K intake valve 5 K intake valve 04- M K exhaust valve 6 K exhaust valve 04- M valve stem seal 4 8 K concave washer 4 8 A concave washer 04-4 M K E concave washer 04-4 M K set of valve springs 4 9 K set of valve springs 04-4 M K concave washer 4 0 K concave washer 04-4 M valve collet straight pin 4 A 8,0 X 4 3 K washer 4 3 K washer 04-4 M cylinder head nut 4 5 K washer cylinder head gasket et_bt.frm Page: 00 KAT

22 GT : chain case chain adjuster M96.76/ chain case /L 00 () chain case /L 0 () chain case /L 04- M chain case /R 00 () chain case /R 0 () chain case /R 04- M gasket hexagon-head bolt AM 8 X pan-head screw M 8 X pan-head screw M 8 X screw plug M X, sealing ring A X 5, chain adjuster /L lid gasket chain adjuster /R hexagon-head bolt dowel sleeve o-ring 9,5 X, intermediate piece gasket /L gasket /R et_bt.frm Page: 00 KAT

23 GT : camshaft housing M96.76/ camshaft housing /L () camshaft housing /L 04- M96.79 () camshaft housing /R () camshaft housing /R 04- M96.79 U housing hexagon-head bolt 3 AM 6 X dowel sleeve 4 5 U housing straight pin 4 A 4,0 X Oil-conducting housing /L (7) Oil-conducting housing /R pan-head screw 6 M 5 X gasket hexagon-head bolt AM 6 X hexagon-head bolt 6 M 6 X hexagon-head bolt 6 AM 6 X hexagon-head bolt M 6 X 70 (3) hexagon-head bolt M 6 X 75 4 U hexagon-head bolt 36 AM 8 X 50 (4) hexagon-head bolt 36 AM 8 X heat shield hexagon-head bolt M 6 X 4 et_bt.frm Page: 00 KAT

24 GT : support /R lid 9 A o-ring 90,00 X, o-ring 90,00 X, hexagon-head bolt M 6 X hall sender 00/0 M96.76 () hall sender 04- M pan-head screw M 6 X actuator o-ring 4 X, lid matching with: camshaft housing lid A retaining bracket cable holder o-ring 7,05 X, support -- K check valve for camshaft housing extreme-pressure grease tube 80 Gr. for camshaft et_bt.frm Page: 00 KAT

25 GT : valve control U camshaft camshaft intake cylinder camshaft intake cylinder 4-6 K camshaft exhaust K camshaft exhaust 3 U camshaft intake cylinder camshaft intake cylinder camshaft cylinder intake -3 M96.76/ M M M actuator actuator 04- M hexagon socket head bolt M X,5 X hexagon socket head bolt 03- M X,5 X 85 (6) sprocket camshaft sprocket camshaft exhaust sprocket camshaft exhaust 4-6 et_bt.frm Page: 00 KAT

26 GT : washer drive plate drive plate hexagon socket head bolt intermediate shaft with timing gear size intermediate shaft with timing gear size circlip 3 X stopper 4 N 0 96 circlip 6 X bearing bearing shell 7 K hydraulic valve tappet 4 M K hydraulic valve tappet 04-4 M tensioner blade bolt 4 0 A sealing ring 6 (0) sealing ring guide rail /L () guide rail /R bearing pin timing chain guide rail /L guide rail /R 6 U hexagon-head bolt AM 6 X 5 6 (6) A hexagon-head bolt 6 AM 6 X hexagon-head bolt 8 M 6 X ring sprocket camshaft exhaust M extreme-pressure grease tube 80 Gr. for camshaft et_bt.frm Page: 00 KAT

27 GT : oil pump A oil pump () K oil pump connecting shaft sealing ring 9,5 X sealing ring 6,3 X hexagon nut 3 M 8 M96.76/79 et_bt.frm Page: 00 KAT

28 GT : engine lubrication oil tank M96.76/79 K oil tank gasket intermediate piece flange o-ring 5,07 X,6 (6) filler tube with oil level dipstick mounting filler tube without oil level dipstick mounting 7 U round seal 5 X 3, o-ring 4 X 3, lid 9 A o-ring 5 X 4,5 (9) gasket retaining clip oil level dipstick guide tube 3 U sealing ring (3) sealing ring 0 X screw plug (4) screw plug M 0 X, oil-level sender rubber sleeve 7,0 X 4,0 X,8 3 et_bt.frm Page: 00 KAT

29 GT : support hexagon-head bolt M 8 X support spacer sleeve 3 8,4 X, hexagon-head bolt 3 AM 8 X lock nut M hexagon-head bolt M 8 X hexagon-head bolt M 6 X o-ring,89 X, intake connection sealing ring 30 X, hexagon-head bolt M 6 X 0 9 K return line 30 N hexagon nut 6 M 5 3 N washer 6 5,3 X 9,5 X spacer upper spacer lower countersunk-head screw M X support filler tube hexagon-head bolt M 6 X clamp mount filler tube hexagon nut M 6 et_bt.frm Page: 00 KAT

30 GT : oil filter bracket M96.76/79 K bracket 00 () K bracket 0-03 () A bracket 04- M96.79 () K bracket 04- M joining socket joining socket o-ring 3,9 X 3, o-ring 37,69 X 3, round seal 0, X 3, return pipe o-ring,00 X, o-ring 7,04 X 3,53 (9) o-ring 8 X, combination screw M 6 X hexagon-head bolt M 6 X 30 N washer A 6, heat exchanger o-ring 6,00 X 3, K oil pipe (5) K oil pipe 04- M N banjo bolt sealing ring A 4 X 8 et_bt.frm Page: 00 KAT

31 GT : hexagon-head bolt M 6 X breather hose hose clamp 3-35/ hose clamp 40-60/ housing 3 A filter element filter element lid o-ring 0 X hexagon-head bolt AM 8 X gasket 8 K temperature sensor hose 30 K return pipe hose clamp 9 X 3 K support clamp hexagon-head bolt M 6 X support hexagon-head bolt AM 8 X hexagon-head bolt AM 6 X sealing ring et_bt.frm Page: 00 KAT

32 GT : oil supply return line M96.76/79 A oil pump K oil pump o-ring 85,3 X 3, dowel sleeve hexagon-head bolt M 6 X union A sealing ring A 8 X 4 7 A o-ring 90,00 X, o-ring 90,00 X, o-ring 0,9 X, hexagon-head bolt M 6 X K return line A clamp clamp hexagon-head bolt M 6 X hexagon-head bolt M 6 X 5 4 et_bt.frm Page: 00 KAT

33 GT : water pump water pump housing M96.76/ water pump housing 00 () water pump housing water pump gasket oval-head screw M 6 X oval-head screw M 6 X hexagon-head bolt M 6 X thermostat insert 00 (7) thermostat insert gasket lid dowel sleeve 8, X hose clamp retainer spring connection piece connection piece o-ring 39,0 X 3, protective ring joining socket o-ring 8,00 X 4, hose hose clamp 9 X hose et_bt.frm Page: 00 KAT

34 GT : hose clamp 35 X hose support hexagon-head bolt M 6 X hose clamp 36 X screw plug M 0 X sealing ring A 0 X 3,5 et_bt.frm Page: 00 KAT

35 GT : lines heating M96.76/ hose supply hose return line hose clamp 5 X (3) hose clamp 5-40/ hose clamp 7 X water tube supply water tube return line hose holder u-clamp,75-3, M support /L support /R hexagon-head bolt M 6 X support hose supply hose return line (4) hose return line tie-wrap 5, hose clamp 3 X (6) hose clamp 5-40/9 04- M M96.79 et_bt.frm Page: 00 KAT

36 GT : support hexagon-head bolt M 6 X water tube supply spacer hose supply water tube return line hose clamp 5-40/ hose return line et_bt.frm Page: 00 KAT

37 GT : water cooling K hose for water tube /73 () hose for water tube hose clamp 4 49 X 3 K hose water tube use also: water hose (4) water tube water tube support hexagon-head bolt M 6 X support hexagon nut M 6 0 K breather hose 00 (0) K breather hose vent line hose clamp 0 X breather hose hose clamp 5 X hose water hose o-ring retainer spring 3 3 M96.76/79 et_bt.frm Page: 00 KAT

38 GT : U support support hose holder 0-5/ support retainer spring support et_bt.frm Page: 00 KAT

39 GT : water cooling water tube supply hose clamp support water hose /L supply water hose /R water tube return line support water hose distributing piece supply distributing piece return line support hexagon nut M support hexagon-head bolt 6 M 6 X support vent line y-piece y-piece hose clamp hose clamp vent line /R vent line /L support M96.76/79 et_bt.frm Page: 00 KAT

40 GT : breather hose vent line et_bt.frm Page: 00 KAT

41 GT : water cooling 3 A radiator () radiator /L () radiator /R fan air box series resistor screw 6 M 5 X protection cap bracket /L (7) bracket /R hose /L (8) hose /R hose /L return line (9) hose /R return line hose clamp breather hose /L () breather hose /R hose clamp 6 5 X air duct /L (3) air duct /R cable holder grommet 6 4 X 0,5 X 7, washer tab washer 4 B 5 M96.76/79 et_bt.frm Page: 00 KAT

42 GT : safety clip B rubber cap air duct /L (0) air duct /R oval-head screw 6,0 X hexagon nut M hexagon-head bolt M 8 X grommet 4 X 0,5 X 7, rubber sleeve 30,0 X 40,0 4 4 /R support hexagon nut 4 M hose clamp 8 X captive nut et_bt.frm Page: 00 KAT

43 GT : radiator centre M96.76/ radiator retaining frame retaining frame rubber mounting hexagon-head bolt M 6 X speed nut M hexagon-head bolt M 8 X speed nut M air duct screw plug hose clamp et_bt.frm Page: 00 KAT

44 GT : water cooling water reservoir water reservoir when required order also: support fuel filter see group /0/ switch hexagon-head bolt 8 5,0 X bleeder valve lid see technical manual group Nr support hexagon-head bolt M 6 X hexagon nut M antifreeze LTR. container X (9) A antifreeze 5 LTR. container (9) antifreeze 0 LTR. container hose o-ring 47 X o-ring 7 X 4 X X M96.76/79 et_bt.frm Page: 00 KAT

45 GT : air cleaner M96.76/ air cleaner () air cleaner 04- M air cleaner cartridge 3 K mass air flow meter (3) mass air flow meter 04- M clamp combination screw 6,0 X o-ring 9 X roll pin,0 X grommet,0 X 7,0 X hexagon-head bolt M 6 X grommet,8 X 8,0 X o-ring oval-head screw pipe for mass air flow meter 04- M96.79 et_bt.frm Page: 00 KAT

46 GT : throttle body M96.76/ throttle body M96.76 () throttle body M96.79 () distributing piece M gasket M securing clip gasket pan-head screw M 6 X round head screw M 4 X idle-speed adjuster throttle-valve switch air box air box 04- M hose clamp 90-0/ hose clamp 90-0/ change-over valve support combination screw M 6 X resonance tube vacuum unit moulded hose pipe 4,0 X,0 80 MM pipe 4,0 X,0 40 MM et_bt.frm Page: 00 KAT

47 GT : pipe 4,0 X,0 40 MM connecting piece t-socket pipe 4,0 X,0 70 MM check valve y-piece pipe 4,0 X,0 90 MM vacuum tank oval-head screw 5 X temperature sensor temperature sensor 04- M grommet retaining bracket hexagon-head bolt M 6 X hexagon nut M screw M 5 X 6 et_bt.frm Page: 00 KAT

48 GT : fuel collection pipe M96.76/ fuel collection pipe fuel collection pipe () fuel collection pipe fuel hose pressure regulator o-ring 5 X, o-ring 0 X, retaining clip valve cap retaining clip hexagon-head bolt 6 M 6 X hexagon-head bolt 04-6 M96.79 M 6 X injector valve o-ring 7,5 X 3, clamp 6 X return line (5) K return line 04- M clamp 0 X feed line intake manifold cylinder -3 / M96.76 (8) intake manifold cylinder M96.79 et_bt.frm Page: 00 KAT

49 GT : (8) intake manifold cylinder M gasket -0 M96.76 (9) K gasket M hexagon-head bolt M 6 X 0 4 K rubber sleeve hose clamp 50-70/9 et_bt.frm Page: 00 KAT

50 GT : intake distributor M96.76/79 K intake distributor M96.76 () K intake distributor M support connection piece sealing ring A 6 X vacuum hose joining socket hose clamp X (7) hose clamp M X screw plug M 6 X, rubber sleeve hose clamp / hose clamp / rubber sleeve vent line bleeder valve hose clamp 4 - / breather hose t-socket hose clamp 6-7/9 (7) hose clamp M96.79 B5 X hose holder X 8, breather hose M96.76 et_bt.frm Page: 00 KAT

51 GT : (9) breather hose M B clip B 3, hose clamp 3 8-6/ A clip B 3,5 3 K breather hose M K breather hose M hose holder 8-33/ hexagon-head bolt 3 M 6 X hexagon nut M clip 8 X 5 8 K vent line M K vent line M breather hose breather hose clamp 9, -, clamp clip 0-5/ hose holder 0,0/4,5 35 K support M K support M support clamp support hose holder oil pressure switch et_bt.frm Page: 00 KAT

52 GT : air injection 04- M96.79 A secondary pump () secondary pump spacer sleeve 6,9 X,0 X rubber mounting 0 X 3, cutting ring cap screw hexagon-head bolt M 6 X pipeline gasket hexagon-head bolt M 6 X gasket support air hose hose clamp 6-7/9 4 A shut-off valve shut-off valve moulded hose clamp change-over valve plug socket connector gasket moulded hose connecting piece check valve et_bt.frm Page: 00 KAT

53 GT : pipe 4 X,0 * - 30 MM 3-40 MM MM pipe 5 X,0 * 6-45 MM 7-40 MM MM 9-90 MM distributing piece 3 A moulded hose moulded hose clamp t-piece moulded hose moulded hose clamp hose * MM control line cable holder moulded hose moulded hose vent line cable holder cycle valve change-over valve et_bt.frm Page: 00 KAT

54 GT : engine suspension engine carrier engine mounting () engine mounting hexagon-head bolt AM 8 X washer 4 8,4 X 3, hexagon nut V M X, cable terminal 7,0 9, hexagon nut 4 M support hexagon-head bolt M 6 X clamp X adapter M96.76/79 et_bt.frm Page: 00 KAT

55 GT : fuel tank fuel tank /LL () fuel tank /RL union nut sealing ring fuel pump (4) A fuel pump 04- (4) U fuel pump 04- (4) fuel pump tank gauge /RL (5) tank gauge /LL protective plate /LL (6) protective plate /RL restraining strap /LL restraining strap /RL restraining strap /LL restraining strap /RL restraining strap /LL restraining strap /RL combination screw M 8 X filler neck /LL filler neck /LL M50/ filler neck /RL M50/ bleeder valve hexagon-head bolt M 6 X fuel tank cap gasket support washer et_bt.frm Page: 00 KAT

56 GT : gasket support breather hose venturi tube display specimen /LL et_bt.frm Page: 00 KAT

57 GT : fuel system front pressure line return line vent line air tube air tube cable holder cable holder cable holder 8 et_bt.frm Page: 00 KAT

58 GT : fuel system rear pressure line return line 00 () fuel line air tube support cable holder fuel filter hose clamp 60-80/ cable holder support 00- et_bt.frm Page: 00 KAT

59 GT : carbon canister carbon canister grommet vent line hexagon nut M clamp,00-3,00 et_bt.frm Page: 00 KAT

60 GT : exhaust system M96.76/79 K exhaust manifold /L cyl. - 3 K exhaust manifold /R cyl gasket hexagon-head bolt 8 M 8 X retaining bar /L retaining bar /R hexagon-head bolt 8 M 8 X support /L M96.76 cyl support /L M96.79 cyl support /R M96.76 cyl support /R M96.79 cyl hexagon-head bolt 4 AM 8 X catalytic converter /L M96.76 cyl. - 3 () catalytic converter /L M96.79 cyl catalytic converter /R M96.76 cyl. 4-6 (3) catalytic converter /R M96.79 cyl sealing ring A 8 X, hexagon-head bolt 8 X X 0 (5) screw plug CM 8 X M96.79 et_bt.frm Page: 00 KAT

61 GT : sealing ring A 8 X screw plug M 8 X gasket lock nut M support hexagon nut M pipe clamp 58, spacer muffler /R M96.76 cyl. 4-6 (4) muffler /R M96.79 cyl. 4-6 (4) muffler /R (J) M96.79 cyl muffler /L M96.76 cyl. - 3 (5) muffler /L M96.79 cyl. - 3 (5) muffler /L (J) M96.79 cyl support /R cyl support /L cyl spacer sleeve long spacer sleeve short hexagon-head bolt M 8 X hexagon-head bolt M 8 X damping piece hexagon nut 4 M clamping sleeve clip tail pipe /R cyl. 4-6 (36) tail pipe /R M96.79 cyl tail pipe /L cyl. - 3 (37) tail pipe /L M96.79 cyl U oxygen sensor (38) oxygen sensor M96.76 (38) oxygen sensor in front of catalytic converter M96.79 (38) oxygen sensor after catalytic converter hexagon-head bolt M 8 X grease for oxygen sensor protective tube for oxygen sensor M et_bt.frm Page: 00 KAT

62 GT : clutch M96.76/ clutch plate M clutch plate M pressure plate pan-head screw 9 M00 M 8 X 40 (3) N pan-head screw M 8 X 45 9 M003 et_bt.frm Page: 00 KAT

63 GT : clutch release G96.90/93/96 clutch operating cylinder see group 7/0/ release fork clutch release bearing M00 () clutch release bearing M guide tube M00 (3) guide tube M countersunk-head screw M 6 X clutch control shaft gasket 3,0 X 6, bush cover articulated bush retaining bracket hexagon-head bolt M 6 X 6 et_bt.frm Page: 00 KAT

64 GT : replacement transmission ready for installation > transmission with limited-slip differential > transmission with limited-slip differential > transmission with limited-slip differential > transmission with limited-slip differential transmission oil MOBILUBE PTX 75 W 90 container 0 LTR. G96.90/93/96 G96.90 /M003 G96.90 (J) 0 G G96.96 X et_bt.frm Page: 00 KAT

65 GT : transmission case front G96.90/93/ transmission case G96.90/93 () transmission case 04- G lid A cap lid 30 X shaft sealing ring 6,5 X cap flange intake manifold hexagon-head bolt M 6 X screw M 5 X washer A 5, funnel hexagon-head bolt M 8 X transmission cover o-ring 05 X 3, screw plug with magnet M X, sealing ring A X straight pin M 6 X round socket 5 X X 4 4 et_bt.frm Page: 00 KAT

66 GT : stud BM 8 X flange socket intake manifold bush, X bleeder 7 X X 8, shaft sealing ring 48 X 68 X ball compression spring screw plug M 0 X hook oval-head screw M 8 X 60 et_bt.frm Page: 00 KAT

67 GT : gear wheel sets gear set st/nd gear st gear Z = 4 : nd gear Z = 43 : gear set 3rd gear Z = 39 : gear set 3rd gear Z = 39 : 5 (3) gear set 3rd gear Z = 38 : gear set 4th speed Z = 40 : gear set 4th speed Z = 40 : 33 (4) gear set 4th speed Z = 38 : gear set 5th gear Z = 36 : gear set 5th gear Z = 36 : 37 (5) gear set 5th gear Z = 36 : gear set 6th gear Z = 3 : 39 (6) gear set 6th gear Z = 35 : 4 G96.90/93/96 0 /M003 G96.90 G96.96 (J) G /M003 G96.90 G96.96 (J) G96.93 (J) 0 /M003 G96.90 G G G96.96 et_bt.frm Page: 00 KAT

68 GT : gear set reverse gear ring gear and pinion shaft 3 : 9 et_bt.frm Page: 00 KAT

69 GT : gears and shafts gear wheel sets see group 3/03/00 - drive shaft washer 7 MM needle-roller bearing 4 X 47 X loose gear wheel 3rd gear synchroniser ring guide sleeve 3rd/4th gear stone 9 8 N ball 9 6,5 MM compression spring loose gear wheel 4th speed needle-roller bearing 35 X 47 X 3, thrust washer 4th speed four-point bearing 30 X 6 X cylindrical-roller bearing 30 X 6 X hexagon nut M 30 X,5 6 - fixed gear wheel 6th gear spacer sleeve 5th gear and 6th gear 8 - fixed gear wheel 5th gear G96.90/93/96 et_bt.frm Page: 00 KAT

70 GT : spacer sleeve 0 - fixed gear wheel reverse gear hexagon nut M X,5 - pinion shaft washer 4, cylindrical-roller bearing 40 X 90 X angular-contact bearing 40 X 8 X shim X 90 X 97 X 0, shim X 90 X 97 X 0, shim X 90 X 97 X 0, shim X 90 X 97 X 0, shim X 90 X 97 X 0, shim X 90 X 97 X 0, shim X 90 X 97 X 0, shim X 90 X 97 X 0, shim X 90 X 97 X 0, shim X 90 X 97 X 0, shim X 90 X 97 X, shim X 90 X 97 X, shim 90 X 97 X,0 X shim 90 X 97 X, shim 90 X 97 X, shim 90 X 97 X, shim 90 X 97 X, shim 90 X 97 X, shim 90 X 97 X, shim 90 X 97 X, shim 90 X 97 X, shim 90 X 97 X, shim 90 X 97 X, shim 40 X 50 X 0, shim 40 X 50 X 0, shim 40 X 50 X 0, shim 40 X 50 X 0, shim 40 X 50 X 0, shim 40 X 50 X 0, shim 40 X 50 X 0, shim 40 X 50 X 0, shim 40 X 50 X 0,90 X X X X X X X X X X X X X X X X X X X et_bt.frm Page: 00 KAT

71 GT : shim X 40 X 50 X, shim X 40 X 50 X, shim X 40 X 50 X, shim X 40 X 50 X, shim X 40 X 50 X 0, fixed gear wheel 4th speed spacer sleeve 30 - fixed gear wheel 3rd gear thrust washer nd gear 3 - loose gear wheel nd gear needle-roller bearing 39,68 X ring cone ring synchroniser ring guide sleeve st/nd gear stone ball 3 5 MM compression spring loose gear wheel st gear needle-roller bearing 35 X 50 X 3, thrust washer st gear and 6th gear cylindrical-roller bearing 35 X 80 X circlip 46 N circlip SP loose gear wheel 6th gear guide sleeve 5th gear and 6th gear 49 - loose gear wheel 5th gear guide sleeve reverse gear synchroniser ring reverse gear needle cage 3 X 45 X 7, 53 - loose gear wheel reverse gear thrust washer reverse gear circlip 6 X, cylindrical-roller bearing 30 X 6 X hexagon nut M 30 X, circlip 78 X, synchroniser ring 3 et_bt.frm Page: 003 KAT

72 GT : gear shift rod shift fork shift rod G96.90/93/ gear shift rod 3rd/4th gear shift fork 3rd/4th gear () shift fork 3rd/4th gear 04- G driver spiral clamping pin gear shift rod 5th gear and 6th gear shift fork 5th gear and 6th gear washer A 8, hexagon-head bolt M 8 X shift rod roller 0 X 5 X gear shift rod reverse gear shift fork reverse gear gear shift rod st/nd gear shift fork st/nd gear roll pin 5,0 X 4 4 et_bt.frm Page: 00 KAT

73 GT : limited-slip differential complete and repair kits A limited-slip differential 40/65 % FA.GKN B limited-slip differential 40/65 % FA. GKN countersunk-head screw set FA.GKN () hexagon-head bolt M X,5 X, axle set FA.GKN ring set FA.GKN gear set FA.GKN vanes FA.GKN adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X,80 00 G96.90 G96.90/93/96 0- G96.93 G96.96 X X X X X X X et_bt.frm Page: 00 KAT

74 GT : adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X, adjusting ring 50,4 X 65 X,75 X X X X X X X X X X X X X X X X X X X adjusting ring X 50,4 X 65 X, taper roller bearing 50 X 90 (8) taper roller bearing 50 X 80 X joint flange 0 N hexagon-head bolt M 0 X taper roller bearing 50 X 80 X 0 et_bt.frm Page: 00 KAT

75 GT : transmission suspension transmission carrier bracket upper side member stop hexagon-head bolt M 0 X stud M 0 X hexagon nut M 0 (6A) hexagon nut 6 M hexagon-head bolt M X,5 X hexagon-head bolt 3 M X,5 X hexagon-head bolt M X,5 X hexagon-head bolt M 0 X hexagon nut M 0 G96.90/93/96 et_bt.frm Page: 00 KAT

76 GT : transmission oil cooler lines 04- G A transmission oil cooler A port plate o-ring oval-head screw M 6 X support hexagon-head bolt M 8 X support pan-head screw M 6 X 55 9 N washer A 6, oil hose sealing ring A 6 X water hose B8 X 3,5 X hose clamp A 0-3 / wiring harness B cable terminal support hexagon-head bolt M 8 X change-over valve disc valve -- A oil pump -- A oil pump oil pump 0 N screw plug CM X,5 et_bt.frm Page: 00 KAT

77 GT : cross member wishbone cross member -0 () A cross member 0- () cross member guide sleeve 3 X control arm hexagon-head bolt M X,5 X lock nut M X,5 6 K wishbone /L (6) K wishbone /R hexagon-head bolt M 4 X,5 X plate hexagon-head bolt M X,5 X 5 0 A hexagon-head bolt M 4 X,5 X hexagon-head bolt M 4 X,5 X 50 0 A hexagon-head bolt M 4 X,5 X hexagon-head bolt M 4 X,5 X 50 A hexagon-head bolt M 4 X,5 X hexagon-head bolt M 4 X,5 X 73 A hexagon nut M 4 X, hexagon nut M 4 X, spoiler /L 00 et_bt.frm Page: 00 KAT

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