CLASSIC SPARE PARTS MANUALS Tomos d.o.o., motoindustrija, Tomos Nederland B.V, Tomos USA Inc.

Transcription

1 CLASSIC SPARE PARTS MANUALS 2010 Tomos d.o.o., motoindustrija, Tomos Nederland B.V, Tomos USA Inc.

2 Contents CRANKCASE, CYLINDER, PISTON... 4 CRANKSHAFT, CLUTCH... 6 COUNTERSHAFT, MAINSHAFT... 8 STRARTER MECHANISM MAGNETO ASSEMBLY, ELECTRIC STARTER OIL PUMP, OIL TANK CARBURATOR, INTAKE SILENCER EXAUST, SEAT, COVERS MUDGUARD, DECALS FRAME, REAR FORK, CENTRAL STAND FRONT FORK GRIPS, CABLES HANDELBAR, SPEEDOMETER, MIRROR FRONT WHEEL REAR WHEEL ELECTRIC PARTS... 34

3 TYPE-MODEL MODELS A34DAE CLASSIC-XL 25 K D Vin-nr. is denominated from 4 to 11. nr. for EU directive LEGEND FOR ADDITIONALY MARKED PARTS a,b option..(genuine parts) 1,2 various parts, which have same part nr. as parts on group picture G base coat (ground coat) painted parts L color painted parts C chromed parts M optional parts (parts which are used for another type of motor vehicle) N unprotected parts (plastic parts) P parts used in case of need (not mandatory by Bill of Material-BOM) Z Interchangeable parts (parts which could be used instead of listed parts in case listed ones are not on stock) PAINTED PARTS (PROTECTED) PARTS LAK color painted parts; please provide information of color X91 black painted parts; black-temperature resistant color C51 - chromed - lights EXAMPLE FOR CHANGE 01/00 do - parts was built on vehicle till Januar /01 od - parts we built on vehicle from November 2001 Colour code Typ of protection Colour Colour LAK all all ALL GRU basis gray gray KOM all combin. combin. Colour tone M71 metal silver silver standard 9006 S91 normal black black standard 9017 S92 normal black black mat 9017 S01 normal white white standard 9003 C51 CROMED BLU Cr LIGHT Z51 ZINCED BLU Zn LIGHT RAL similar

4 CRANKCASE, CYLINDER, PISTON

5 No. * Part No. Denomination D ENGINE 25 km/h-black-kick CRANKCASE-CPL (with parts 2-8,18,30 and barings) CRANKCASE right, left and right cover BLACK CRANKCASE GASKET CENTERING BUSH 9,8X RIGHT COVER GASKET SCREW M6X SEAL RING A6X SCREW M8X SEAL RING A8X MAGNETO COVER BLACK RUBBER RING ALLEN SCREW M6X ALLEN SCREW M6X SCREW M8x1X SCREW M8x1X WASHER NUT M8X1-SELFLOCKING SS CYLINDER STUD BOLT M7X CYLINDER GASKET-0,4 mm CILINDER CPL (with part 26)-BLACK STUD BOLT CYLINDER HEAD-BLACK CYLINDER HEAD-BLACK SPARK PLUG (BOSNA- F75, BOSCH-W7AC,CHAMPION-L86) NUT M WASHER PISTON 38,0 X 50 mm (with part 28-30) PISTON RING 38,0 mm WRIST PIN 12 mm SPRING CIRCLIP 12 mm ALLEN SCREW M6X ALLEN SCREW M6X REED VALVE REED VALVE GASKET INTAKE MAINFOLD (OIL PUMP) - 45 km/h INTAKE MAINFOLD (OIL PUMP) WASHER SCREW M5X20(ISO 7380) SCREW RUBBER TUBE OIL PUMP COVER-BLACK SCREW PT-KA30X GASKET SET (A5-A).

6 CRANKSHAFT, CLUTCH

7 No. * Part No. Denomination D CRANKSHAFT - A NEEDLE BEARING 12X15X P SHIM 0,10MM 1 3 P SHIM 0,15MM 1 3 P SHIM 0,20MM BALL BEARING 6203 C SEAL RING A17X35X THRUST WASHER 14X20X BEARING BUSH GEAR WITH DRUM CPL. - A ROLLER CLUTCH SHIM 0,30MM 1 10 P SHIM 0,50MM CLUTCH SEGMENT 1ST. GEAR CLUTCH SEGMENT 2ND. GEAR CLUTCH PIN CLUTCH HUB 1ST. GEAR SPRING PLATE BRAKE STRIP CLUTCH SPRING CLUTCH SPRING DRIVE GEAR (2.ND GEAR) CLUTCH CPL. 2.ND GEAR (REV CLUTCH CPL. 1ST. GEAR (REV CIRCLIP SPRING RING B THRUST WASHER B NUT M10X BALL BEARING 608 1

8 COUNTERSHAFT, MAINSHAFT 30 31

9 No. * Part No. Denomination D COUNTERSHAFT WOODRUFF KEY 5X5X BALL BEARING CIRCLIP CAGE ROLLER D5X CAGE COUNTERSHAFT SPRING BEARING BUSH ST. SPEED GEAR - A ND. SPEED GEAR - A PROTECTIVE WASHER NUT M14X THRUST WASHER 2,0MM 1 15 P SHIM 0,20MM 1 15 P SHIM 0,50MM BALL BEARING FRONT SPROCKET Z= FRONT SPROCKET Z= PROTECTIVE WASHER NUT M22X DISTANCE BUSH SEALING RING A35X47X BALL BEARING DRIVE SHAFT CPL. - KICK NEEDLE BEARING SCE 109P NEEDLE BEARING SCE O RING O RING 1

10 STRARTER MECHANISM

11 No. * Part No. Denomination D STARTER SHAFT THRUST WASHER BRAKE SPRING CLAW COLLAR CHAIN SPROCKET Z= CHAIN (32 ROLLERS) DISTANCE BUSH STARTERSHAFT RING SHIM 0,50MM 1 10 P SHIM 0,02MM 3 10 P SHIM 0,50MM KICK START LEVER CPL. (with parts 11 to 20) KICK START RETURN SPRING HUB KICK START LEVER THRUST BOLT KICKSTART SPRING KICKSTART PIN DISTANCE BUSH WASHER 7,4X14X NUT M7 1

12 MAGNETO ASSEMBLY, ELECTRIC STARTER

13 No. * Part No. Denomination D MAGNETO ASSEMBLY CPL. (with parts 1-4) FLYWHEEL BASE PLATE CPL RUBBER INSERT PIECE PICK UP CLIP ALLEN SCREW M5x LOCTITE WASHER M ROLLER D3x WASHER d10,4 D 17,5 s 1, OIL PUMP NUT M10x DISTANCE TUBE SCREW FOR PICK UP GROUND WIRE ELECTRONIC SPARK PLUG CABLE (430mm) m RUBBER PROTECTOR SPARK PLUG CAP SCREW M5x12 (ISO 7380) WASHER M5 2

14 OIL PUMP, OIL TANK

15 No. * Part No. Denomination D OIL PUMP CPL. (with parts 2,3,4) BANJO BANJO BOLT SEALING WEASHER 6X SCREW M5X16 (ISO 7380) WASHER B5 2 7 P SHIM 0,50mm FERRULE OIL LINE (320 mm) m OIL LINE (250 mm) m OIL LINE (530 mm) m CONNETCING CLAMP OIL TANK OIL TANK CAP BANJO TRUBBER WASHER WASHER CUP NUT M OIL LEVEL SENZOR 1

16 CARBURATOR, INTAKE SILENCER

17 No. * Part No. Denomination D CARBURETOR JET FLOAT VALVE FLOAT FLOAT PIN FLOAT CHAMBER GASKET FLOAT CHAMBER WASHER SCREW M4X THROTTLE SLIDE CARBURATOR COVER CPL. with parts (12-15) PIN SPRING CHOKE LEVER RETURN SPRING CARBURATOR COVER GASKET SCREW M4X NUT ADJUSTING SCREW RUBBER BUSH FUEL FILTER FUEL CONNECTION LID SEAL RING SCREW M5X NUT M SCREW M6X ADJUSTING SCREW SPRING GASKET CHOKE LEVER RETURN SPRING SCREW LEVER CHOKE SPRING CHOKE LEVER CONNECTION NUT M WASHER PLASTIC REDUCING BUSH SEALING RING CLAMP CARBURATOR GASKET SET CPL INTAKE SILENCER CPL AIR FILTER (FOAM) FILTER COVER FILTER PIECE FILTER SUPPORT SHEET SCREW 4,2X SILENCER INSERT PIECE JUNCTION SLEEVE INSERT RUBBER SCREW M6X WASHER NUT M6 1

18 EXAUST, SEAT, COVERS

19 No. * Part No. Denomination D 1 L RNNING BOARD PAINTED RH 1 2 L LAK RUNNING BOARD PAINTED LH CONTROL CABLE COVER CHAIN GUARD (BLACK) RUBBER INSERT PIECE WASHER 6, SCREW M6X16 (DIN 6921) SCREW ST4,8X WASHER d5,2xd14, VIJAK*ST4,2X WASHER d5,2xd14, SEAT SCREW M8x55 (DIN 6921) WASHER A8, NUT M8 (DIN 6923) EXHAUST SILENCER EXHAUST GASKET SPRING RING B SCREW M5X SCREW M8X20 (ISO 7380) WASHER NUT M8-SELFLOCKING SCREW WASHER C51 EXHAUST SHIELD 1

20 MUDGUARD, DECALS

21 No. * Part No. Denomination D DECAL "CLASSIC RETRO" CPL C C51 FRONT MUDGUARD 1 29 C C51 FRONT MUDGUARD HOLDER SCREW M5X10 (ISO 7380) WASHER A5, SCREW M5X12 (DIN 6921) NUT M5 SELFLOCKING SCREW M6X12 (ISO 7380) WASHER C REAR MUDGUARD SCREW M6X10 (DIN 6921) WASHER NUT M6 SELFLOCKING MUD FLAP PLASTIC SCREW 2 55 L PLATE SCREW M5X10 (ISO 7380) WASHER A5, NUT M5 SELFLOCKING 2

22 FRAME, REAR FORK, CENTRAL STAND

23 No. * Part No. Denomination D 1 L LAK FRAME BEARING BUSH FUEL TANK CAP FUEL FEED TAP FUEL TUBE 0,05m m SPRING CLAMP L S91 CENTRAL STAND SPRING SPRING SUPPORT SCREW M8x1X WASHER NUT M8x1 SELFLOCKING 1 15 L LAK REAR FORK DISTANCE BUSH AXLE WASHER NUT M12x1,25 SELFLOCKING SHOCK ABSORBER-BLACK SCREW M10X35 (DIN 6921) WASHER 10, C C51 LUGAGGE- black WASHER 6, SCREW M6X16 (DIN 6921) RUBBER INSERT PIECE fi RUBBER INSERT PIECE fi RELAY PROTECTOR 1

24 FRONT FORK

25 No. * Part No. Denomination D FRONT FORK CPL. grund (with parts 1 to 21 and 27) 1 1 L RH FRONT FORK SILVER 1 2 L LH FRONT FORK SILVER SEAL RING OIL SEAL RING CABLE GUIDE 2 13 G FORK LUG grund SCREW M8X NUT M G UPPER YOKE GRUND 1 17 G HANDLEBAR CARRIER grund SCREW M6X NUT M CROWN NUT BEARING SET (with parts 21-30) STEERING BEARING CONE STEERING BEARING CONE COVER (BRIGHT) GROOVED NUT 1 26 P WASHER (S= 2MM) WASHER (S= 0,7MM) BALL BEARING STEERING BEARING CUP (TOP) STEERING BEARING CUP (BOTTOM) 1 31 L LAK LAMP HOLDER-RIGHT 1 32 L LAK LAMP HOLDER-LEFT RUBBER RING FRONT SIDE REFLECTOR SET OF LOCKS (with parts 41-42) KEY (must to notify number) FRONT FORKS LOCK (with part 41) 1

26 GRIPS, CABLES B A

27 No. * Part No. Denomination D GRIP SCREW GRIP SPRING SCREW NIPPEL STOP SWICH GRIP GRIP SPRING CLMP SCREW M5X LEVER GRIP THROTTLE CABLE SCREW M5X BRAKE CABLE FRONT BRAKE CABLE REAR GRIP 1

28 HANDELBAR, SPEEDOMETER, MIRROR

29 No. * Part No. Denomination D SPEEDOMETER- km/h (with parts 2-3) BULB 12V 2W BA7S BULB HOLDER SPEEDOMETER HOLDER SPEEDOMETER CABLE OS L=650 mm SPEEDOMETER WIRING (with parts 16 and 17) BULB 12V 1,2W -W2x4,6d BULB HOLDER 2 40 C C51 HANDLEBAR LH MIRROR-chrom 1

30 FRONT WHEEL

31 No. * Part No. Denomination D REAR WHEEL CPL REAR WHEEL WITH TYRE REAR BRAKE PLATE-silver (with parts 4-11) BRAKE SHOE - PAIR pair SPRING RUBBER PLUG BRAKE CAM BRAKE LEVER WASHER NUT M BOLT REAR WHEEL AXLE DISTANCE TUBE BALL BEARING 12X32X10(6201-2Z) DISTANCE TUBE NUT M11x WASHER SPOCKET T LOCKING TAB FOR REAR WHEEL LOCKING TAB FOR REAR WHEEL SCREW M7X NUT M SPOKEN WITH NIPPLE (L=149) FRONT RIM 1.20 X RUBBER INSERT RING 2 1/ INNER TUBE 2 1/ TYRE 2 1/4-16*38J black/white CHAIN (95 ROLLERS) CHAIN MASTER LINK CHAIN TENSION ADJUSTER RH 2

32 REAR WHEEL

33 No. * Part No. Denomination D FRONT WHEEL CPL FRONT WHEEL WITH TYRE FRONT BRAKE PLATE-silver (with part 4-11) BRAKE SHOE - PAIR par SPRING RUBBER PLUG BRAKE CAM BRAKE LEVER WASHER NUT M BOLT FRONT WHEEL AXLE D DISTANCE TUBE BALL BEARING 12X32X10(6201-2Z) DISTANCE TUBE NUT M12x WASHER SPOKEN WITH NIPPLE (L=149) FRONT RIM 1.20 X RUBBER INSERT RING 2 1/ INNER TUBE 2 1/ TYRE 2 1/4-16*38J black/white speedometer drive D=12 mm 1

34 ELECTRIC PARTS

35 No. * Part No. Denomination D HEADLAMP (with parts 2-6) BULB 12V 25/25W BA20D BULB HOLDER CLAMP BULB 12V 4W BA9s SCREW ST 3,9x WASHER NUT M6X16 (ISO 7380) SWITCH RIGHT WITH CABLE SWITCH LEFT WITH CABLE SCREW M5X22 black CABLE WEB FRONT CABLE WEB MIDDLE CABLE WEB REAR CABLE WEB FOR REGULATOR CABLE OIL LEVEL SENZOR SCREW M6X12(IS0 7380) WASHER HORN HORN CAP-chrome REAR LAMP (with parts 31 and 32) BULB 12V 5W BULB 12V 10W SCREW ST 3,9x REAR LAMP HOLDER SCREW M6X16(ISO 7380) WASHER 6, DISTANCE BUSH L=7,5mm RUBBER INSERT PIECE WASHER d6,3xd SCREW M6X WASHER 6,4 D NUT M6 SELFLOCKING WOLTAGE REGULATOR SCREW M6X14 (IS0 7380) WASHER B WASHER B SCREW M6X14 (IS0 7380) WASHER B6 1

36 TOMOS D.O.O. TOMOS INC. TOMOS NEDERLAND B.V. MOTOINDUSTRIJA 202 BEECHTREE BLVD. KWEEKWEG PG EPE ŠMARSKA CESTA 4 GREENVILE, SC POSTBUS AD EPE SLOVENIJA USA NEDERLAND