NEW FOR 2013 SPROCKET OVERVIEW CHA IN LUBE ALUM I NUM RAC I NG & S T E E L RANGE PRODUCT GUIDE
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1 SPROCKET OVERVIEW NEW FOR 2013 ALUM I NUM RAC I NG & S T E E L RANGE For over 30 years now Sunstar has supplied the U.S. and Canadian markets with the highest quality products available, this also includes the racing aftermarket segment with our Works Triplestar Aluminum rear sprockets. Available for all racing applications Mini, ATV, Off Road, MX and Street - Sunstar s Works Triplestar line offers the longest lasting aluminum rear sprockets available. Constructed of high quality aerospace grade 7075-T6 aluminum material I Computer designed weight reduction holes for lightness and stability I Exclusive tooth-valley design that provides up to 50% more chain contact area than other aluminum sprocket brands I Hard anodized coating provides added durability and a superb finish I A Black Anodized color option for 125cc and up MX applications Shane O Banion: 2X MSXC AA Champion Front Cover #814 Javelin Broderick: Dynojet-Zag Racing #20 Josh Upperman: Baldwin Motorsports #32 Malcolm Stewart: JDR J-Star KTM facebook.com/sunstarea I twitter.com/sunstarea I [email protected] I sunstar-mc.com POWERDRIVE COUNTERSHAFT SPROCKETS Constructed of case hardened, chromoly steel I Parkerized surf ace treatment for rust and corrosion resistance Works Triplestar Aluminum - Black Anodized I Works Triplestar Aluminum I Works Street I Works ATV STANDARD STEEL REAR SPROCKETS Constructed of 1045 high carbon steel with an exclusive heat treatment for added strength and durability I Exclusive surface treatment technology for increased rust and corrosion resistance WORKS-Z STAINLESS REAR SPROCKETS Made from 100% heat treated stainless steel I Unique off-set tooth design that enables a self cleaning of the chain and sprocket, extending the life of the entire drive system I Up to 40% lighter than standard steel, yet 2-3 times as durable I Up to 10x the product life of aluminum I Available for 125cc + off-road applications I Includes hardware kit Works -Z Stainless Steel I PowerDrive Countershaft I Standard Steel Sunstar s new product for 2013: chain lube - we ll offer top of the line lube for both Dirt and Street. The Dirt formula will be a fully synthetic, clear application specifically designed for all off-road use. It s low viscosity prevents the attraction of dirt, sand and dust to the chain - available in 2 sizes, a standard 500ml can and a refillable 56ml can that s perfect to throw in the tool box for raceday. The Street formula is a white lubricant with higher viscosity, designed for all on road use, from standard street bikes to high performance racing machines. It s strong adhesive keeps it on your chain and not flinging off on your wheels, with PTFE strengtheningthis lube penetrates deeply into the rollers for maximum protection. Street lubricant is available in the same two sizes, the 500ml and refillable 56ml cans Shown Above #1 Sunstar has been the world s leading sprocket supplier to the Japanese OEM s since 1946, thus offering the deepest range of replacement sprockets in the steel range. From long lasting, OEM replacement steel front and rear sprockets to the exclusive stainless steel Works Z rear off road sprocket, if its durability and reliability that you re seeking in a sprocket, look no further than the Sunstar brand. CHA IN LUBE PRODUCT GUIDE ASK YOUR DEALER ABOUT SUNSTAR BRAND CHAINS, SPROCKETS & LUBRICANTS
2 MX/OFF-ROAD WORKS CHAIN MODELS MXR1 & XTG 420/428/520MXR1 Sunstar s 520MXR1 Works MX/Off-Road chain is a premium non-sealed chain specifically designed for Motocross and/or Off-Road racing. Featuring Sunstar s oversized TripleStar treated ultra hard pins and 100% heat treated components, the MXR1 chain is constructed to handle the demands of the highest level of racing. This is also one of the lightest MX chains on the market, with the 520MXR1 coming in at 3.6 lbs per 120 links. Its combination of strength, durability and light weight make it the top choice for serious racers. Available in 420, 428 and 520 pitch. 520XTG The Works 520XTG ATV/Off-Road TripleGuard sealed ring high performance chain is an excellent choice for the most extreme off-road conditions encountered in ATV and/or Off-Road motorcycle racing. It s TripleGuard ring design utilizes 3 sealing lips and lubrication pools per side, completely guarding the critical areas of the chain from mud, sand and dirt and keeping it well lubricated at all times. This sealed ring type prevents the loss of lubricant, maintaining high performance in extreme heat or other adverse course conditions making it perfect for any serious racer.
3 MX/OFF-ROAD HEAVY-DUTY CHAIN MODELS HDN & SSR 520HDN For an economical, heavy duty non-sealed motorcycle chain, look no further than Sunstar s 520HDN model. This cost effective OEM replacement does not compromise in performance or strength with a tensile strength rating of 7,900 lbs. The 520HDN makes for a great high quality non o-ring chain for any motorcycle up to 250cc. It comes in the natural color finish in pre-cut lengths of 114 and 120 while using a clip-type connecting link. 520SSR Sunstar s 520SSR (standard sealed o-ring) is an extremely strong option for an o-ring chain with a 7,700 lb tensile strength rating and seamless roller and bushing construction. For this great, versatile sealed ring chain, Sunstar uses only the most durable and longest lasting o-rings available, while using special heat treated alloy steel for it s construction. The SSR s o-rings keep the chain well lubricated, resulting in less friction and consistent power transfer on any motorcycle 400cc or less.
4 STREET WORKS & HEAVY-DUTY CHAIN MODELS RTG1 & RDG 520/525/530RTG1 Sunstar s RTG1 is the highest performing roadracing chain in our lineup. It features our TripleGuard sealed ring technology, using 3 sealing lips and lubrication pools on each side of the ring to maintain top performance in the extremely hot conditions experienced in performance use. The 520 version is the perfect choice for any sport street or race bike using a 520 pitch chain while the 530RTG1 is designed for any larger displacement, high performance machine that uses a 530 pitch chain/sprocket setup. Recently added, the 525RTG1, for applications such as the Suzuki GSX-R750 and Kawasaki ZX-10R. 520/525/530RDG Sunstar s heavy duty, street motorcycle chain model, the RDG, is a DualGuard sealed ring street bike chain where the sealing ring has an X shape - meaning there are two sealing points and lubrication pools versus a single type design. This sealed ring design type achieves lower friction, longer life and it is available for just about every street motorcycle on today s market. For a higher performance road chain at a non-premium price, the Sunstar RDG answers the bell and is great for everything from every day riding to closed course riding.
5 MX/OFF-ROAD/ATV/STREET CHAIN SPECIFICATIONS Model Recommended Uses Length Options Color Options Ring Type Master Link Type Tensile Strength (lbs) Weight (lbs per 100 links) Pin Length (mm) Max CC Off-Road/Street HEAVY DUTY 520HDN Off-Rd/MX 114 & 120 N None Clip / NA 520SSR ATV, Off-Rd/MX, Street 100 & 120 N O-ring Clip (PF) / RDG Street 114 & 120 N DG Rivet / RDG Street 112 & 120 N DG Rivet / RDG Street 110 & 120 N DG Rivet / 1000 WORKS 420MXR Off-Rd/MX 126 G** None Clip / MXR Off-Rd/MX 134 G** None Clip / MXR1 Off-Rd/MX 116 & 120 G** None Clip / NA 520XTG ATV, Off-Rd/MX 100 & 120 G* TG Clip (PF) / RTG1 Street 116 & 120 G** TG Rivet / RTG1 Street 120 G** TG Rivet / RTG1 Street 116 & 120 G** TG Rivet / 1400 Color: N - Natural I G - Gold / Ring Type: DG - DualGuard (2 sealing lips & lubrication pools per side) I TG - TripleGuard (3 sealing lips & lubrication pools per side) / Master Link Type: PF - Press Fit / (*) Indicates gold outer, non-gold inner plates I (**) Indicates gold outer and inner plates SUNSTAR MANUFACTURER RECOMMENDATIONS All chains should be installed by a certified mechanic, using the proper installation tools. Chain adjustment should be done per the bike maker's owner's manual instruction. Always check sprocket alignment when installing new drive components and during routine maintenance and adjustment; mis-aligned sprockets are detrimental to the life of the drive system. It is always recommended to replace your chain with the same size (pitch) and type of chain (sealed or non-sealed) that originally came on the motorcycle from the factory. Avoid using volatile solvents such as gasoline, thinners and/or benzine; it is best to consult with your local dealer before using any cleaners and/ or lubricants. For best results and the longest life possible replace all drive compenents (sprockets and chains) at the same time (preferably using both Sunstar chain and sprockets).
6 SPROCKET OVERVIEW NEW FOR 2013 ALUM I NUM RAC I NG & S T E E L RANGE For over 30 years now Sunstar has supplied the U.S. and Canadian markets with the highest quality products available, this also includes the racing aftermarket segment with our Works Triplestar Aluminum rear sprockets. Available for all racing applications Mini, ATV, Off Road, MX and Street - Sunstar s Works Triplestar line offers the longest lasting aluminum rear sprockets available. Constructed of high quality aerospace grade 7075-T6 aluminum material I Computer designed weight reduction holes for lightness and stability I Exclusive tooth-valley design that provides up to 50% more chain contact area than other aluminum sprocket brands I Hard anodized coating provides added durability and a superb finish I A Black Anodized color option for 125cc and up MX applications Shane O Banion: 2X MSXC AA Champion Front Cover #814 Javelin Broderick: Dynojet-Zag Racing #20 Josh Upperman: Baldwin Motorsports #32 Malcolm Stewart: JDR J-Star KTM facebook.com/sunstarea I twitter.com/sunstarea I [email protected] I sunstar-mc.com POWERDRIVE COUNTERSHAFT SPROCKETS Constructed of case hardened, chromoly steel I Parkerized surf ace treatment for rust and corrosion resistance Works Triplestar Aluminum - Black Anodized I Works Triplestar Aluminum I Works Street I Works ATV STANDARD STEEL REAR SPROCKETS Constructed of 1045 high carbon steel with an exclusive heat treatment for added strength and durability I Exclusive surface treatment technology for increased rust and corrosion resistance WORKS-Z STAINLESS REAR SPROCKETS Made from 100% heat treated stainless steel I Unique off-set tooth design that enables a self cleaning of the chain and sprocket, extending the life of the entire drive system I Up to 40% lighter than standard steel, yet 2-3 times as durable I Up to 10x the product life of aluminum I Available for 125cc + off-road applications I Includes hardware kit Works -Z Stainless Steel I PowerDrive Countershaft I Standard Steel Sunstar s new product for 2013: chain lube - we ll offer top of the line lube for both Dirt and Street. The Dirt formula will be a fully synthetic, clear application specifically designed for all off-road use. It s low viscosity prevents the attraction of dirt, sand and dust to the chain - available in 2 sizes, a standard 500ml can and a refillable 56ml can that s perfect to throw in the tool box for raceday. The Street formula is a white lubricant with higher viscosity, designed for all on road use, from standard street bikes to high performance racing machines. It s strong adhesive keeps it on your chain and not flinging off on your wheels, with PTFE strengtheningthis lube penetrates deeply into the rollers for maximum protection. Street lubricant is available in the same two sizes, the 500ml and refillable 56ml cans Shown Above #1 Sunstar has been the world s leading sprocket supplier to the Japanese OEM s since 1946, thus offering the deepest range of replacement sprockets in the steel range. From long lasting, OEM replacement steel front and rear sprockets to the exclusive stainless steel Works Z rear off road sprocket, if its durability and reliability that you re seeking in a sprocket, look no further than the Sunstar brand. CHA IN LUBE PRODUCT GUIDE ASK YOUR DEALER ABOUT SUNSTAR BRAND CHAINS, SPROCKETS & LUBRICANTS
7 SPROCKET OVERVIEW NEW FOR 2013 ALUM I NUM RAC I NG & S T E E L RANGE For over 30 years now Sunstar has supplied the U.S. and Canadian markets with the highest quality products available, this also includes the racing aftermarket segment with our Works Triplestar Aluminum rear sprockets. Available for all racing applications Mini, ATV, Off Road, MX and Street - Sunstar s Works Triplestar line offers the longest lasting aluminum rear sprockets available. Constructed of high quality aerospace grade 7075-T6 aluminum material I Computer designed weight reduction holes for lightness and stability I Exclusive tooth-valley design that provides up to 50% more chain contact area than other aluminum sprocket brands I Hard anodized coating provides added durability and a superb finish I A Black Anodized color option for 125cc and up MX applications Shane O Banion: 2X MSXC AA Champion Front Cover #814 Javelin Broderick: Dynojet-Zag Racing #20 Josh Upperman: Baldwin Motorsports #32 Malcolm Stewart: JDR J-Star KTM facebook.com/sunstarea I twitter.com/sunstarea I [email protected] I sunstar-mc.com POWERDRIVE COUNTERSHAFT SPROCKETS Constructed of case hardened, chromoly steel I Parkerized surf ace treatment for rust and corrosion resistance Works Triplestar Aluminum - Black Anodized I Works Triplestar Aluminum I Works Street I Works ATV STANDARD STEEL REAR SPROCKETS Constructed of 1045 high carbon steel with an exclusive heat treatment for added strength and durability I Exclusive surface treatment technology for increased rust and corrosion resistance WORKS-Z STAINLESS REAR SPROCKETS Made from 100% heat treated stainless steel I Unique off-set tooth design that enables a self cleaning of the chain and sprocket, extending the life of the entire drive system I Up to 40% lighter than standard steel, yet 2-3 times as durable I Up to 10x the product life of aluminum I Available for 125cc + off-road applications I Includes hardware kit Works -Z Stainless Steel I PowerDrive Countershaft I Standard Steel Sunstar s new product for 2013: chain lube - we ll offer top of the line lube for both Dirt and Street. The Dirt formula will be a fully synthetic, clear application specifically designed for all off-road use. It s low viscosity prevents the attraction of dirt, sand and dust to the chain - available in 2 sizes, a standard 500ml can and a refillable 56ml can that s perfect to throw in the tool box for raceday. The Street formula is a white lubricant with higher viscosity, designed for all on road use, from standard street bikes to high performance racing machines. It s strong adhesive keeps it on your chain and not flinging off on your wheels, with PTFE strengtheningthis lube penetrates deeply into the rollers for maximum protection. Street lubricant is available in the same two sizes, the 500ml and refillable 56ml cans Shown Above #1 Sunstar has been the world s leading sprocket supplier to the Japanese OEM s since 1946, thus offering the deepest range of replacement sprockets in the steel range. From long lasting, OEM replacement steel front and rear sprockets to the exclusive stainless steel Works Z rear off road sprocket, if its durability and reliability that you re seeking in a sprocket, look no further than the Sunstar brand. CHA IN LUBE PRODUCT GUIDE ASK YOUR DEALER ABOUT SUNSTAR BRAND CHAINS, SPROCKETS & LUBRICANTS
8 SPROCKET OVERVIEW NEW FOR 2013 ALUM I NUM RAC I NG & S T E E L RANGE For over 30 years now Sunstar has supplied the U.S. and Canadian markets with the highest quality products available, this also includes the racing aftermarket segment with our Works Triplestar Aluminum rear sprockets. Available for all racing applications Mini, ATV, Off Road, MX and Street - Sunstar s Works Triplestar line offers the longest lasting aluminum rear sprockets available. Constructed of high quality aerospace grade 7075-T6 aluminum material I Computer designed weight reduction holes for lightness and stability I Exclusive tooth-valley design that provides up to 50% more chain contact area than other aluminum sprocket brands I Hard anodized coating provides added durability and a superb finish I A Black Anodized color option for 125cc and up MX applications Shane O Banion: 2X MSXC AA Champion Front Cover #814 Javelin Broderick: Dynojet-Zag Racing #20 Josh Upperman: Baldwin Motorsports #32 Malcolm Stewart: JDR J-Star KTM facebook.com/sunstarea I twitter.com/sunstarea I [email protected] I sunstar-mc.com POWERDRIVE COUNTERSHAFT SPROCKETS Constructed of case hardened, chromoly steel I Parkerized surf ace treatment for rust and corrosion resistance Works Triplestar Aluminum - Black Anodized I Works Triplestar Aluminum I Works Street I Works ATV STANDARD STEEL REAR SPROCKETS Constructed of 1045 high carbon steel with an exclusive heat treatment for added strength and durability I Exclusive surface treatment technology for increased rust and corrosion resistance WORKS-Z STAINLESS REAR SPROCKETS Made from 100% heat treated stainless steel I Unique off-set tooth design that enables a self cleaning of the chain and sprocket, extending the life of the entire drive system I Up to 40% lighter than standard steel, yet 2-3 times as durable I Up to 10x the product life of aluminum I Available for 125cc + off-road applications I Includes hardware kit Works -Z Stainless Steel I PowerDrive Countershaft I Standard Steel Sunstar s new product for 2013: chain lube - we ll offer top of the line lube for both Dirt and Street. The Dirt formula will be a fully synthetic, clear application specifically designed for all off-road use. It s low viscosity prevents the attraction of dirt, sand and dust to the chain - available in 2 sizes, a standard 500ml can and a refillable 56ml can that s perfect to throw in the tool box for raceday. The Street formula is a white lubricant with higher viscosity, designed for all on road use, from standard street bikes to high performance racing machines. It s strong adhesive keeps it on your chain and not flinging off on your wheels, with PTFE strengtheningthis lube penetrates deeply into the rollers for maximum protection. Street lubricant is available in the same two sizes, the 500ml and refillable 56ml cans Shown Above #1 Sunstar has been the world s leading sprocket supplier to the Japanese OEM s since 1946, thus offering the deepest range of replacement sprockets in the steel range. From long lasting, OEM replacement steel front and rear sprockets to the exclusive stainless steel Works Z rear off road sprocket, if its durability and reliability that you re seeking in a sprocket, look no further than the Sunstar brand. CHA IN LUBE PRODUCT GUIDE ASK YOUR DEALER ABOUT SUNSTAR BRAND CHAINS, SPROCKETS & LUBRICANTS
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